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Vermes MDS 3200j User Manual

Microdispensing system
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USER MANUAL
15.03.2022 Rev. B
Microdispensing System
MDS 3200j

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  • Page 1 USER MANUAL 15.03.2022 Rev. B Microdispensing System MDS 3200j...

  • Page 2: Tab. 1: Available Products

    Manual only preliminary for MDS 3200j-HM For a system MDS 3200j-HM, this user manual has to be seen as a preliminary manual. For MDS 3200j-HM, the needle lift is limited at 80 % (see paragraph 4.5.2, page 28 and paragraph 7.4, page 57).

  • Page 3: Table Of Contents

    Microdispensing Valve ..............33 Composition ........................33 Explosion View Valve ....................35 Technical Data ......................... 36 Valve Types ........................36 Special Features of the Valve ..................37 Initial Operation ................38 Delivery ..........................38 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 4 External Mode ................. 96 8.2.2.4 Infinite Mode ................96 8.2.3 Remote Adjust ..................... 97 8.2.3.1 What is the Remote Adjust? ..........97 8.2.3.2 Advantages ................97 8.2.3.3 Procedure ................. 97 Cleaning ................... 99 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 5 Connection Diagram PLC interface ............... 148 14.5 Overview of the MDC Menu ..................149 14.6 Declaration Concerning Decontamination of Shipped Equipment ..150 List of figures ................. 151 List of tables .................. 153 Index ....................154 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 6 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 7: Introduction

    Valves compatible with MDC 3200j The base of each Microdispensing System of the MDS 3200j series is the control unit MDC 3200j, which is then combined with a valve of the MDV 3200j or MDV 3200-HM series. Valve Order no.

  • Page 8: Safety Notes

    VERMES Microdispensing does not accept any liability for material damages or personal injury originating from inappropriate use, violation of safety prescriptions, or any procedure inconsistent with the instructions of this manual.

  • Page 9: Contracted Use

    If you transmit the system to any other department or institution, this manual must accompany 2.3 Contracted Use The system MDS 3200j has been designed for ultra-precise contactless dispensing of fluids in a large range of viscosity (up to 2000000 mPas), in unfilled or filled state (also with abrasive extenders), to be operated in a conveniently equipped industrial or laboratory environment.

  • Page 10: Specification And Technical Notes

    Transient overvoltage tolerated acc. to IEC 60364-4-443, max. degree of soiling: 2 • Mains cables must feature a protective conductor. In the case of cables not delivered by Vermes Microdispensing, the guarantee for the microdispensing system is valid only up from the interface. •...

  • Page 11: Qualifications Of Operators And Maintenance Personnel

    Knowledge in First Aid and a direct contact to the local emergency units is required as well. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 12: Protective Equipment And Safety Clothing

    Overall and gloves resistant to the corresponding chemical fluid When you work in the direct vicinity of the MDS for a prolonged period, you should also wear ear protection. Tab. 3: Protective Equipment and Safety Clothing VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 13: General Instructions

    Step 2: Each step of this sequence is mandatory, none of them should be omitted – Direction of movement Lists • Symbol for a key on the keypad […] Tab. 5: Illustration convention VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 14: Abbreviations

    Nozzle Adjustment Nut with fixation Controller (MicroDispensingControl unit) Fluid box (MicroDispensingFluid box) MicroDispensingSystem Valve (MicroDispensingValve) Supply unit Point of Dispensing Real-time clock Tappet Guidance Programmable Logic Controller Tungsten carbide Tappet Flat Tab. 6: Abbreviations VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 15: Tools

    General Instructions 3.3 Tools The following tools are required to install and to operate the MDS 3200j: • MDT 301 - Universal Tool (Order no. 1010208) • MDT 303 - Nozzle Insert Changing Tool (Order no. 1007083) • MDT 304 - Nozzle Insert – Squeezing Out Tool (Order no. 1007085) •...

  • Page 16: Mdt 304 - Nozzle Insert - Squeezing Out Tool

    Then the centering screw can be inserted or removed by rotating the tool (while applying a light constant pressure). The other end has been changed to be used for an adjust screw (VERMES gearing VM- Intended Purpose: 1.

  • Page 17: Mdt 324 - Nozzle Insert Cleaning Holder

    3. Mounting and dismounting the isolation body (2) 4. Mounting and dismounting cartridge holder (2 or 2.5, depending on type) 5. Fixing of the valve, in-situ (3) Tab. 14: Hexagon Socket Key Set (Order no. 1012993) VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 18: Mdt 306 - Torque Wrench Tool Vm Black

    Tightening screw (gearing VM-A) 1014521 Page 39 Tappet guidance H (gearing VM-B) 1014521 Page 39 Tappet guidance PEEK (gearing VM-B) 1014520 Page 126 Tappet centering screw (gearing VM-C) Tab. 16: Torques (in cN.m) VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 19: Control Unit Mdc

    Plug Contacts (Back) 1x Mains plug (110/240 V AC) 1x 9 pin Sub-D RS-232C 1x 15 pin Sub-D PLC 1x Sensor socket 1x Actuator socket 1x Socket for heating 1x Thermocouple socket VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 20: Front Side

    The adjust for the valve is internally monitored; the result is visualized during the adjust by means of these two control lamps. Green: The value is OK and can be confirmed by [enter]. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 21 Outside of the adjust, the red adjust-LED is also ON, whenever the MDC has detected an error. Control lamp for status of heating: This red LED indicates the activity of the heating. Heating activated – LED ON Heating deactivated – LED OFF Heat-up phase – LED flashes VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 22: Back Side

    By means of this illuminated switch, the unit is switched ON and OFF. Actuator socket: For the connection of the actuator cable. Sensor socket: For the connection of the sensor cable. Socket for heating: VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 23 Since the system offers the possibility of external programming of dispensing parameters via PC, a local RS-232C is integrated to receive the data. For the communication protocol, refer to Page 67. Mains connector: Connects the control unit to power supply. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 24: Function Keys

    The next-higher menu level opens. Direct access to the next-higher menu level. [↑]-key Access to the next-higher menu level. Increasing of a numerical value. [↓]-key Access to the next-lower menu level. Reduction of a numerical value. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 25 If you start the control unit, while holding the [F2]-key, you are given the option to format the EEPROM. With [enter] you agree, with [esc] you skip this point and reach the main menu just as normal. This function will only be necessary in exceptional cases. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 26: Menu Structure

    Error messages concerning the system are shown with the function “Error“. • The submenu “Service-Option” is used to enter service codes and to change the baud rate. Fig. 3: Main menu VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 27: Main Menu

    In the upper right corner of the display (position 2, see Fig. 5), the displayed letter(s) show(s), in which submenu you are (PP = Pulse Parameters, H = Heater, S = Status, SO = Service-Option). Fig. 5: Display main menu VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 28: Submenu „Pulse Parameters

    Please use these values only as a rough guide, since they are influenced by many different circumstances, e.g. the outer temperatures or the fluid box chosen. Those times would increase even further, if you VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 29: Submenu „Status

    (up to 50), depending on the system even with date and time (UTC). Help to solve error messages you will find in (see paragraph 11.2 "Explanations of Error Messages", page 129). VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 30: Fig. 8: Submenu „Status

    Control Unit MDC Fig. 8: Submenu „Status“ VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 31: Submenu „Service-Option

    Reset ALL (all parameters are returned to the factory settings; also the heater will be turned OFF and the temperature set to 1°C) • Setup ALL (the parameters of the working configuration and all setups are returned, setups 4 – 10 receive values of setup 0) VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 32: Memories Of The Mdc

    EEPROM. This is called the “factory setting”. It cannot be changed by the user. It may be loaded to the working configuration and the RAM memory after major disturbances of the system. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 33: Microdispensing Valve

    This chapter contains relevant information about the valve. It describes the structure and the hardware configuration. 5.1 Composition The Microdispensing valves of Vermes Microdispensing are modular. A valve is composed of seven different modules: • Valve body (includes Electronics module and Actuator system) (1) •...

  • Page 34: Fig. 11: Nozzle Unit

    The nozzle unit (5) includes the nozzle adjusting nut, the tappet guidance and the O-ring-N (see Fig. 11). The nozzle insert (NI) is a separate item, easily to be cleaned and to be exchanged in case of need. For optimizing dispensing result, VERMES Microdispensing offer a range of nozzle insert (NI).

  • Page 35: Explosion View Valve

    12 Cartridge base tappet centering screw) 13 Fluid box connector Luer-Lock 5 Tappet centering piece 14 Cartridge 6 Tappet sealing 15 Cartridge holder 7 Nozzle adjustment nut 16 Connection for compressed air VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 36: Technical Data

    Which type is best suited for your application? This depends on different criteria. Air cooled valves should be your choice, if you dispense with lots of power or if you use a nozzle heater and constant temperatures are important. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 37: Special Features Of The Valve

    Comprehensive Material Selection Only the best materials are used for the production of Vermes Microdispensing valves. • All parts in contact with the transported medium consist of high-alloy special steel, rust- and acid-resisting, or modifications of high-duty polymers of the PE (Polyethylene), PEEK (Polyetheretherketone) and PTFE (Polytetrafluoroethylene) family.

  • Page 38: Initial Operation

    Initial Operation Initial Operation 6.1 Delivery VERMES systems are shipped in carefully packed state. Transport damages however can never be totally excluded, and deadlines stated in insurance contracts should not be exceeded. 6.1.1 Unpacking After receiving the merchandise: – Check visually, if any damages can be detected.

  • Page 39: First Assembling Of The Valve

    9.4.5, page 114. Always make sure all screw couplings sit tight. Proceed as follows: Fig. 14: Step 1: Separate the nozzle unit from the fluid box (1). Fig. 15: Step 2: Mount a nozzle insert. (2) VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 40: Fig. 16: Step 2: Mount A Nozzle Insert. (3)

    – Push the cartridge holder over the actuator connector and sensor connector. Depending on the size of the cartridge, you have to select the correct cartridge holder. – Screw tight the two screws (torque 10 – 15 cN.m). VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 41: Fig. 19: Step 4: Install The Media Supply. (6)

    Luer-Lock connector is already integrated. There you can ignore this step.) Fig. 20: Step 4: Install the media supply. (7) – Place the cartridge itself into the cartridge holder and connect it to the fluid box connector Luer-Lock, screwing clockwise VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 42: Installation Of The Microdispensing System

    45 mm. To improve accuracy when positioning the valve on a receptacle, additionally use the alignment bore and the long hole, located on the narrow side of the valve as well. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 43: Wiring Of The Mds

    6.3.3.1 Actuator Cable Power to the piezo element is supplied by the actuator cable, which is wrapped with a red antikink sleeve. The voltage range is -30 V to 120 V (bipolar operation). VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 44: Fig. 22: Connecting The Actuator Cable - Step 1

    Pull back the outhousing of the male connector to release the latch (see Fig. 24). Then pull both connectors apart without losing the grip and they will separate. Do not pull at the cables! Fig. 24: Connector actuator cable - grip VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 45: Sensor Cable

    Pull back the outhousing of the male connector to release the latch (see Fig. 27, page 46). Then pull both connectors apart without losing the grip and they will separate. Do not pull at the cables! VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 46: Mains Cable

    INFORMATION! (Valve not connected) If the valve is not connected, an error message (“101 Incorr. Valve“) appears on the screen. Switch OFF the system, disconnect it from the mains and complete the installation before continuing. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 47: Valves With Air-Cooling

    0.1 – 0.5 µm: < 20000, 0.5 – 1 µm: < 400, 1 – 5 µm: < 10 • Water content: Quality class 4 max. pressure dew point +3°C • Residual oil: Quality class 2 max. 0.1mg/m³ VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 48: The Adjust Process

    – You start the adjust by pressing the [adj]-key on the keypad of the control unit. Fig. 28: Adjust, step 1 (starting the adjust) You get the following message in the display: Fig. 29: Message Unscrew Nozzle Press Enter VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 49: Fig. 30: Adjust - Unscrew Nozzle Unit

    After a few seconds, the initial message disappears from the display. Instead, the current value is shown. At first, it will be roughly between 960 and 985. Screw the nozzle unit towards the fluid box (clockwise). Fig. 33: Adjust value shown in the display VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 50: Fig. 34: Adjust - Screw Nozzle Unit Far In

    1030 and 1040. Confirm the adjust with pressing [enter].The ad- just is finished and you are send back to the main menu. Fig. 36: Adjust – Screw nozzle unit back in VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 51 INFORMATION! (Abort and end of procedure) • The adjust can be aborted any time by pressing [esc]. The display changes back to the main menu. • After the adjust the green lamp dims within approx. 5 s. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 52: Initial Liquid Supply

    Valves designed by VERMES Microdispensing can be operated at a relatively low supply pressure, in the range between 0 bar and 7 bar. This upper limit should not be exceeded in normal applications;...

  • Page 53: Parameter Input And Start

    INFORMATION! (Starting the dispensing process) A dispensing process can only be initiated in the first menu level by all the usual methods. Starting it in the other menu levels is only possible with the key [trig]. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 54: Operation

    “logic 1”. It will start to close when the trigger signal is switched to “logic 0”. After the valve has completely closed, the controller is ready to receive the next trigger signal to start the process again. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 55: Parameters For The Dispensing Process

    0.01 ms. This waiting phase between two cycles is adjustable in steps of 0.1 ms, but it is Delay (DL) recommended to use at least 0.2 ms. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 56: Tab. 18: Parameters For Dispensing

    A needle lift between 70 % and 80 % is the best working range. INFORMATION! If a MDV 3200-HM valve is connected, the Needle Lift is limited to 80 %. Higher values cannot be entered. Tab. 18: Parameters for dispensing VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 57: Minimum And Maximum Parameter Limits

    NP = 80 ≙ 80 e.g. 0.1 ms 1000 ms Delay (2 ms with heater) DL = 5 ms ≙ 50 e.g. Target temperature 120 °C Heater Tab. 19: Minimum and maximum parameter limits VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 58: Input Of Values

    – Step 1: Press [recall] to activate the corresponding function. – Step 2: Select the desired storage location with the arrow keys. – Step 3: Confirm the selection by pressing [enter]. INFORMATION INFORMATION! [esc] interrupts the procedure at once. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 59: Factory Settings

    After the error messages 101 (Incorr. Valve) and 199 (Valve Error), you also get the chance to switch to the auxiliary mode. This allows you to keep control of the information and most of the functions of the MDC in such a situation (see chapter 11, page 127). VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 60: Dispensing With A Heater

    Operation 7.10 Dispensing with a Heater The Microdispensing System MDS 3200j can optionally be equipped with a nozzle heater. Several distinct options (MDH-230te, MDH-230tf or MDH-230tg; see Fig. 38) are available. If a heater is connected to the system, the main menu shows the current temperature (in °C) instead of “Ready”.

  • Page 61: Mounting The Heater Mdh-230Tf

    Screw the nozzle unit manually onto the fluid box. INFORMATION! Fix the upper end of the heating tube. Otherwise, the movements of the valve could cause problems. Tab. 21: Mounting the heater VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 62: Heater And Mdc

    Especially the O-ring-N around the tappet guidance has to be free of grease and dirt. Make sure the nozzle unit is unscrewed before the Adjust. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 63 Screw the nozzle unit carefully onto the fluid box. Avoid tilting the nut by tilting the nozzle unit. • Make sure not to surpass a display value of 1250. Otherwise the tappet could break. INFORMATION INFORMATION! VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 64: Dismounting The Heater

    – Pull off the heater carefully. – Screw off the Endless thrust block MDH 230t-fix. – Remove the O-ring from the endless thrust block. Remember O-rings may not be cleaned in an ultrasonic bath. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 65: Switching Off The Microdispensing System

    After working with self-curing substances, immediate cleaning is advisable in order to avoid clogging. This concerns the valve itself and all parts in contact with the fluid. The valve and its subcomponents have to be dismantled and cleaned (see chapter 9, page 99). VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 66: Communication Interfaces

    After sending data or parameters to the control unit, you have to wait for the “OK” signal before you can start further actions. You only can send data while the MDC is in the main menu. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 67: Pin Functions

    Bits/s: 9600 – 115200 (5 different options available, see paragraph 4.5.5, page 31) • Start bit: 1 • String length: 8 bit (ASCII) • Parity: None • Stop bit: 1 • Log: None VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 68: Rs-232C Commands

    Please be aware that your hardware also influences the reaction times. Therefore, the given times are only guidelines. INFORMATION INFORMATION! GETTD only works, if the MDC has an RTC (Real Time Clock). VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 69: Overview

    20. SYSTEM:KLOCK:ON 21. SYSTEM:SHOW:CYCLES 22. SYSTEM:SHOW:VALVEID 23. SYSTEM:SHOW:CONTROLLERID 24. SYSTEM:SHOW:STATUS 25. SYSTEM:SHOW:ACTTEMP 26. SYSTEM:DOSOKDELAY:OFF 27. SYSTEM:DOSOKDELAY:ON 28. SYSTEM:SINGLEDOSOK:SETUP 29. SYSTEM:SINGLEDOSOK:PULSE 30. SYSTEM:PASSWORD:<your password> 31. SYSTEM:PASSWORD:OFF 32. SYSTEM:PASSWORD:ON 33. SYSTEM:PASSWORD:SET:<your password> 34. SYSTEM:AUXILIARYMODE:OFF VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 70 50. VALVE:OPEN 51. VALVE:OPEN:<RI>,<OT>,<FA>,<NL>,<NP>,<DL> 52. VALVE:AOPEN 53. VALVE:AOPEN:<RI>,<OT>,<FA>,<NL>,<NP>,<DL> 54. SVALVE:OPEN 55. SVALVE:OPEN:<RI>,<OT>,<FA>,<NL>,<NP>,<DL> 56. SVALVE:AOPEN 57. SVALVE:AOPEN:<RI>,<OT>,<FA>,<NL>,<NP>,<DL> 58. WRITE:LCD:<text> 59. SETUP:SAVE:<setup-no.>:<RI>,<OT>,<FA>,<NL>,<NP>,<DL> 60. SETUP:ASAVE:<setup-no.>:<RI>,<OT>,<FA>,<NL>,<NP>,<DL> 61. SETUP:READ:<setup-no.> 62. SETUP:AREAD:<setup-no.> 63. BAUDRATE:0/1/2/3/4 64. GETTD 65. MDC:RESTART VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 71: Explanations

    OPC? = Operation Complete Query Description: Monitoring the last trigger impulses. After this, the counter is cleared to zero. Example: Input: *OPC? Result: Number of the last pulses. Clears the counter to zero. Return: VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 72: Nozzle Unit

    Result: Switched ON or OFF, specified temperature and heater voltage are given. Return: ON,20°C,230V HEATER:1:OFF Description: The connected heater is turned off. Example: Input: HEATER:1:OFF Result: The nozzle heater is deactivated. Return: VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 73 MDC. You can respond with a serial command. Then the function is identical to pressing the [esc]-key on the keypad. Example: Input: KEY:ESCAPE Result: The ESCAPE signal is send. Return: OK (no other reaction of the MDC) VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 74 LED will be switched on, if the maintenance, nozzle or tappet limits are reached. By default, the maintenance message is activated. Example: Input: MAINT:MESSAGE:ON Result: The maintenance message is activated. Return: VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 75 This command sends the current status of KeyLock, DosOK with Delay, SingleDosOK and Auxiliary Mode. Example: Input: SYSTEM:SHOW:STATUS Result: Settings of the above listed items Return: KeyLock: OFF DosOK with Delay: OFF SingleDosOK: per pulse Auxiliary Mode: OFF VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 76 SYSTEM:SINGLEDOSOK:PULSE Description: This command sets the Single-DOSOK signal to “Pulse”. The length of the Single-DOSOK signal is that of a pulse. Example: Input: SYSTEM:SINGLEDOSOK:PULSE Result: The single-DOSOK is set to “pulse”. Return: VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 77 4 (representing the keys “[←]”, “[↑]”, “[↓]” and “[→]” resp.). The password has to be exactly six digits long; anything else would lead to an error. Example: Input: SYSTEM:PASSWORD:SET:111111 Result: The 6-digit password is set. Return: VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 78 This command is used to select a new target value for the heater; the measuring unit is °C. The maximum you can enter is 120 °C. Example: Input: TEMP:60 Result: The temperature control sets the heating temperature to 60 °C. Return: VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 79 This assigns the following values to the parameters: Open Time: 10 ≙ 1,0 ms Falling: 15 ≙ 0,15 ms Needle Lift: 90 % Delay: 8 ≙ 0,8 ms Number of Pulses: 20 Return: VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 80 Information is given about the current cycle parameters. Open Time: 10 ≙ 1,0 ms Falling: 8 ≙ 0,08 ms Needle Lift: 80 ≙ 80 % Delay: 8 ≙ 0,8 ms Number of Pulses: 20 Return: 55,10,8,80,20,8 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 81 The following values are assigned: Open Time: 10 ≙ 1,0 ms Falling: 8 ≙ 0,08 ms Needle Lift: 80 ≙ 80 % Delay: 8 ≙ 0,8 ms Number of Pulses: 20 Return: VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 82 This assigns the following values to the parameters: Open Time: 10 ≙ 1,0 ms Falling: 15 ≙ 0,15 ms Needle Lift: 90 % Delay: 8 ≙ 0,8 ms Number of Pulses: 20 Return: 10,10,15,90,20,8 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 83 The following values are assigned to the parameters: Open Time: 10 ≙ 1.0 ms Falling: 15 ≙ 0.15 ms Needle Lift: 90 % Delay: 8 ≙ 0.8 ms Number of Pulses: 20 Return: 10,10,15,90,20,8 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 84 Rising: 55 ≙ 0,55 ms (ms = Millisecond) parameters: Open Time: 10 ≙ 1,0 ms Falling: 8 ≙ 0.08 ms Needle Lift: 80 % Delay: 8 ≙ 0,8 ms Number of Pulses: 20 Return: 55,10,8,80,20,8 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 85 VALVE:DOWN Description: This command closes the valve. It is the only command accepted in a “VALVE:UP” phase. In other situations, it has no effect. Example: Input: VALVE:DOWN Result: The valve closes. Return: VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 86 The dispensing cycle contains the following values: Open Time: 10 ≙ 1,0 ms Falling: 15 ≙ 0,15 ms Needle Lift: 90 % Delay: 8 ≙ 0,8 ms Number of Pulses: 20 Return: VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 87 The dispensing cycle contains the following values: Open Time: 10 ≙ 1,0 ms Falling: 15 ≙ 0,15 ms Needle Lift: 90 % Delay: 8 ≙ 0,8 ms Number of Pulses: 20 Return: VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 88 The dispensing cycle contains the following values: Open Time: 10 ≙ 1,0 ms Falling: 15 ≙ 0,15 ms Needle Lift: 90 % Delay: 8 ≙ 0,8 ms Number of Pulses: 20 Return: 30,10,15,90,20,8 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 89 With this command, an ASCII text including up to 32 characters can be writ- ten on the screen. All the letters appear in form of capital letters. Example: Input: WRITE:LCD:Hello World Result: The display shows: HELLO WORLD Return: VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 90 Displays the parameters of the given setup. Open Time: 10 ≙ 1,0 ms Falling: 15 ≙ 0,15 ms Needle Lift: 90 % Delay: 8 ≙ 0,8 ms Number of Pulses: 20 Return: 30,10,15,90,20,8 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 91 Communication Interfaces VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 92 MDC:RESTART Description: This command tells the MDC to shut down (without shutting down the power) and then to restart. Example: Input: MDC:RESTART Result: The MDC is shut down and then restarts. Return: VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 93: Plc Interface: 15-Pin, Sub-D

    On the other hand, a trigger does not work, if the MDC is not switched to the main menu. Additionally do not send a trigger, while the heater is starting. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 94: Pin Functions

    DosOK – Ready for dispensing (in the case of a pulse package, at the end of the entire burst) Ra=2.2 kΩ (valid for 0 V) Input ___________ Trigger Abort, connection to ground, to interrupt dispensing cycle VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 95: Plc-Signals

    “low”, a single shot is started. When the signal jumps back to “high”, it shows that the Open Time has ended and the valve is closed. 8.2.2.1 Single-Shot Mode Fig. 42: Single-Shot Mode 8.2.2.2 Burst Mode (Example with Three Shots) Fig. 43: Burst Mode (Example with Three Shots) VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 96: External Mode

    Communication Interfaces 8.2.2.3 External Mode Fig. 44: External Mode 8.2.2.4 Infinite Mode Fig. 45: Infinite Mode VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 97: Remote Adjust

    4. The system jets 500 shots to clear the valve for the adjust. The message “500 Shots Please Wait” is shown. 5. The system then returns the current adjust value, continuously repeating the transmission to the PC in intervals of 500 ms (via RS-232C). VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 98 Long trigger signal: • 5 V or 24 V (PIN2 + PIN4 or PIN3 + PIN4 Input signal of MDC via 15 pin Sub-D) • Signal length: 110 ms – 200 ms VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 99: Cleaning

    In case of materials you cannot find on the list, please consult the manufacturer or the Technical Support of VERMES Microdispensing (see Page 7). CAUTION CAUTION! (Keep actuator clean) No liquid may penetrate into the actuator (e.g. through the plug); otherwise the whole element could be damaged. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 100: Heat Resistance Of Sealing Materials

    The following table shows the maximum temperature to which the respective sealing materials may be exposed. Material Max. Temperature [in °C] PTFE EPDM Silicone Viton CeTeDur Tab. 22: Heat Resistance of Sealing Materials VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 101: Compatibility Between Sealing Materials And Selected Media

    If possible, use materials with a higher compatibility. Usage is not recommended. No compatibility Tab. 23: Compatibility between Sealing Material and Selected Media VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 102: Cleaning Methods

    A beaker with a compatible cleaning liquid (e.g. Isopropanol) • A pointed pair of tweezers • The necessary tools for mounting and dismounting as recommended by VERMES (see paragraph 3.3, page 15). 9.4.1 Pre-purifying Pre-purifying consists in purging the system with compressed air.

  • Page 103: Rinsing With A Purifying Agent

    – Disconnect the PP adapter fitting from the cartridge. Step 3: – Replace the used cartridge by a new one. – The purifying agent can be supplied. CAUTION CAUTION! All of the connectors must be installed and leak-tight. Step 4: VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 104 VALVE:UP and VALVE:DOWN for this purpose. Step 7: – Separate the compressed-air connection and remove the cartridge. Step 8: – Make sure the collected liquid in the container is disposed of according to local regulation. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 105: Dismantling The Valve

    Use the nozzle changing tool MDT 303. The three pins of MDT 303 have to fit exactly into the three holes of the tappet guidance. If necessary, use MDT 301 and MDT 327 to unscrew it. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 106 – Use the thin end of MDT 304, to push out the nozzle insert from behind. – Remove the O-ring from the tappet guidance. Pull it off carefully with a pair of tweezers. Be careful not to damage it. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 107 – Pull off the heater from the valve. – Unscrew the endless thrust block with the O-ring, rotating counter-clockwise. – Unscrew the two screws of the fluid box, rotating counter-clockwise. Pull off the fluid box from the valve. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 108 CAUTION! (damaged tappet sealing) Only use the tools recommended by VERMES. Do not use a sharp tool to press the tappet sealing from the fluid box. It could cause damage to the tappet sealing, which might lead to a leakage.

  • Page 109: Fine Purification

    – Fill the beaker with an appropriate solvent (e.g. Isopropanol), until all of the parts are covered. – Leave the components for ca. 15 min inside. (When setting the temperature, consider the cleaning medium you used before.) VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 110 – Clean the bore of the tappet guidance with a fluidic brush. Move it back and forth several times to clear the hole of any traces of the medium. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 111 – With the fluid box, clean all bores and threads with a fluidic brush first. – Afterwards, use a fluid box cleaner. Check all bores as well and then clean the rest of the fluid box body. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 112 – For the Luer-Lock connector you start with a fluid box cleaner. Use it for the outside and the end of the bore. Then push a cleaning rod through the bore several times to remove any traces of the medium. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 113 Then clean the inner rim of the tappet sealing with a cleaning rod. – Clean the outside of the tappet centering piece first with a lint-free cloth. Then use a fluidic brush for the bore. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 114: Assembling Of The Fluid Box

    (If you use a tappet sealing LX instead of the pictured tappet sealing, you do not need a tappet centering piece. Refer to paragraph 9.4.6, page 119 with details on how to mount it correctly). VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 115 Screw the fluid box tight, by screwing the two screws clockwise (torque fluid box screw 80 – 100 cN.m). – Screw the endless thrust block MDH 230tf fix onto the thread of the fluid box. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 116 – Place the tappet guidance onto tool MDT 303, with the pins of the latter inside the three bores of the tappet guidance. Screw the tappet guidance into the nozzle adjustment nut. To VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 117 Otherwise, you might screw lop-sided. – Screw the nozzle unit lightly onto the valve. – Use tool MDT 301 to screw the nozzle unit in. Do not screw until the end, but just for two rotations. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 118 – Finally mount the cartridge holder, and connect the actuator and sensor cables as well as the compressed air. You can find more detailed information in paragraph 6.2, page 39 and paragraph 6.3, page 42. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 119: Dismounting, Cleaning And Mounting A Tappet Sealing Lx

    MDT 304 - Nozzle Insert – Squeezing Out Tool to push it out. IMPORTANT INFORMATION! Do never use pincers or other sharp objects. You might damage the LX sealing, which would cause leakages. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 120: Cleaning The Tappet Sealing Lx

    Push the tappet sealing LX slowly onto the tappet until it fits press with the tappet centering screw (see arrow in the second picture). It is important for the tappet sealing to sit tight or it might cause leakages. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 121: Tab. 25: Mounting The Tappet Sealing Lx

    Use a hexagon socket key to screw the fluid box tight to the valve with the two holding screws (screw size 2, torque 80 – 100 cN.m). Tab. 25: Mounting the Tappet Sealing LX VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 122: Exchange Of Sealings And Tappets

    – Carefully push the fluid box onto the tappet. Make sure not to jam it. – Attach and tighten the two screws you had removed beforehand (Required torque: 80 cN.m – 100 cN.m). Step 8: – Re-fix the nozzle unit to the fluid box. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 123: Maintenance Of The Tappet

    Both M2.5 hexagon screws of the fluid box must be loosened and unscrewed. Slowly slide away the fluid box from the tappet. The fluid box must not be jammed, otherwise the tappet may break off (2). VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 124: Installation Of The Tappet

    After completion, do not forget to execute the adjust. 10.2.3 Disassembly of the Tappet Step 1: Hold the tappet at the guiding face between thumb and index finger (X1). VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 125: Remounting The Tappet And 2-Finger-Wipp-Test (2-Finger-Seesaw-Test)

    The tappet centering screw has to slide smoothly on the tappet from one end to the other. Remove the tappet centering screw after the test. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 126: Tab. 28: Remounting The Tappet And 2-Finger-Wipp-Test

    Make sure that the tappet tip is free of grease. The dispensing process may be continued after you have performed the adjust process. Tab. 28: Remounting the tappet and 2-Finger-Wipp-Test VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 127: Error Messages

    "Pin Functions", page 94). Press [enter] to clear the display. If this does not work, switch “OFF” the control unit. Check the system for potential problems (e.g. loose cables) and re-start the system. If the error still occurs, please contact the Technical Support at VERMES Microdispensing or your local supplier (see Page 7).

  • Page 128: Table Of Error Messages

    903 EEPROM Write Error pr. Enter MDC Data Operation 904 Setup Save Error pr. Enter MDC Data Operation 905 Setup Load Error pr. Enter MDC Data Operation 999 Error in Errorlist MDC Data Operation VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 129: Explanations Of Error Messages

    The sensor connection has not been plugged in correctly. Switch OFF control unit, and inspect the connection. If the cable is damaged, it must be exchanged before restarting. • Exchange valve Valve: Valve is closed VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 130 Error handling: Press [enter] key to acknowledge error message. • Valve: Valve remains unchanged. If the error message appears during the start of the MDC, the valve is open; otherwise, it is closed. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 131 Error code display:: 300 Act. Calib. wrong pr. Enter Error code status menu: No entry Error handling: • Press [enter] key to acknowledge error message. Valve: Valve still open (start-up of the MDC) VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 132 501 Valve Defect Error Error handling: • Switch off the MDC, remove the valve and send it to VERMES Microdispensing or to your supplier (regular maintenance is advisable) Valve: Valve is open VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 133 MFC and a flow control valve FCV, make sure the channel for cooling in the MFC is switched “ON”, before you start the MDC (see also User Manual MFC 3000, chapter 3.8.3) Valve: Valve is closed VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 134 702 Watchdog TimeOut pr. Enter Error code status menu: 702 Watchdog TimeOut Error handling: Press [enter] key to acknowledge error message. The • MDC restarts Valve: Valve still open (start-up of the MDC) VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 135 The MDC is connected with an MHA-K-230/48. The heater connected with the MHA is incompatible or there is no heater attached to it. Error code display: 802 wrong Heater pr. Enter Error code status menu: 802 wrong Heater VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 136 In case the error appears again, send the MDC to VERMES Microdispensing or to your supplier Valve: Valve remains unchanged. If the error message appears during the start of the MDC, the valve is open, otherwise it is closed. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 137 Error code display: 999 Error in Errorlist Error code status menu: 999 Error in Errorlist Error handling: • Move on in the error list or leave the submenu “Error”. Valve: Valve is closed VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 138: Transport, Storage And Disposal

    The entire packaging consists of 100 % recyclable material. At the end of its lifetime, the product itself should be discarded in conformity with local regulations. Prescriptions with respect to handling of electrical scrap have to be observed. VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 139: Spare Parts And Tools

    Tappet Guidance TG+10 Tappet Guidance H - Silicone Order no. 1013187 Order no. 1012264 Order no. 1013367 Tappet TTF15+10 (further sizes available) (all TGs with O-ring) Order no. 1012974 Tab. 29: Nozzle Adjustment Nuts VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 140: Tappets

    EPDM Order no. 1007064 (blue) (no tappet centering piece needed) Silicone Order no. 1010037 (red) Viton Order no. 1008762 (green) Other variants on request CeTeDur Order no. 1010613 (transparent) Tab. 31: Sealings VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 141: Supply Unit

    30 ccm Order no. 1008743 PEEK Order no. 1013487 10 ccm Order no. 1008742 Stainless Steel Order no. 1010027 5 ccm Order no. 1012912 3 ccm Order no. 1008753 Tab. 32: Supply unit VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 142: Heater Controller

    20 pcs. Fluidic Brushes (P: 1010314) size 300 (yellow) Order no. 1012208 (P = Order no. for only these parts) size 400 (red) Order no. 1012209 size 500 (gray) Order no. 1015396 Tab. 34: Cleaning VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 143: Tools

    (can be ordered separately) MDT 316 - Nozzle Insert Cleaning Tool MDT 324 - Nozzle Insert Cleaning MDT 327 – Multi-Function Tool Holder Order no. 1013324 Order no. 1014440 Order no. 1014310 Tab. 35: Tools VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 144: Nozzle Inserts

    Order no.: 1012863 J01-300 Order no.: 1014838 J01-400 Order no.: 1012883 Nozzle Insert J04 J04-200 Order no.: 1012936 J04-400 Order no.: 1014613 J04-500 Order no.: 1014614 J04-600 Order no.: 1014629 Tab. 36: Nozzle Inserts VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 145: Attachments

    Attachments 14 Attachments 14.1 EU Declaration of Conformity Fig. 48: EU Declaration of Conformity VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 146: Dimensional Drawing Mdc 3200J

    Attachments 14.2 Dimensional Drawing MDC 3200j Fig. 49: Dimensional Drawing MDC 3200j VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 147: Dimensional Drawing Mdv 3200J

    Attachments 14.3 Dimensional Drawing MDV 3200j Fig. 50: Dimensional Drawing MDV 3200j VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 148: Connection Diagram Plc Interface

    Attachments 14.4 Connection Diagram PLC interface Fig. 51: Connection Diagram PLC interface VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 149: Overview Of The Mdc Menu

    Attachments 14.5 Overview of the MDC Menu For a more detailed description of the menus and submenus, see paragraph 4.5, page 26. Fig. 52: Overview of the MDC Menu VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 150: Declaration Concerning Decontamination Of Shipped Equipment

    You have to fill out the following form correctly; otherwise, the order will not be processed. Upon request, VERMES Microdispensing performs the required decontamination after receipt of the corresponding safety data sheet.

  • Page 151: List Of Figures

    Adjust – Screw nozzle unit back in ..........50 Fig. 37: System behavior ................55 Fig. 38: MDH-230tg ..................60 Fig. 39: Submenu Heater ................62 Fig. 40: Serial interface ................66 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 152 Fig. 49: Dimensional Drawing MDC 3200j ..........146 Fig. 50: Dimensional Drawing MDV 3200j ..........147 Fig. 51: Connection Diagram PLC interface ..........148 Fig. 52: Overview of the MDC Menu ............149 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 153: List Of Tables

    Sealings ..................140 Tab. 32: Supply unit ..................141 Tab. 33: Heater and Heater Controller ............142 Tab. 34: Cleaning ..................142 Tab. 35: Tools ....................143 Tab. 36: Nozzle Inserts ................144 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

  • Page 154: Index

    Adjustgrip (part of Universal Tool) 15 maintenance bar 28 Adjust-Offset 31 manual trigger key 24 Assembling of the fluid box 114 MDC front panel 18 assembly 39 MDC ID 26 Attachments 145 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 155 62 PLC interface 93 External Mode 54, 96 response to commands 68 Factory Settings 31, 59 RS-232C interface 66 factory settings of the setups 59 SCPI standard 66 Falling 55 serial 66 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 156 28 MDC ID 26 parameter sets 58 Nozzle 26 Retrieving parameter sets 58 Service Code 31, 59 Rising 55 Tappet 26 Saving parameter sets 58 Valve ID 26 saving parameter setups 32 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 157 Multi-Function Tool 17 serial commands 68 Nozzle Insert – Squeezing Out Tool 16 serial interface 66 Nozzle Insert Changing Tool 15 Serial Interface RS-232C 9-Pin Sub-D 66 Nozzle Insert Cleaning Holder 17 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...
  • Page 158 123 Valve Types 36 installation 124 Valves with Air-cooling 47 mounting 125 Warnings 10 Universal Tool 15 wiring 43 UTC 26, 29 working configuration 32 valve 33 wrap-around 26 actuator system 33 VTK-VS-BA-017e-B - User Manual MDS 3200j - Series...

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