Related Manuals for Vermes MDS 3010A-FA
Summary of Contents for Vermes MDS 3010A-FA
- Page 1 Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA VTK-VS-BA-002 Revision B...
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Page 2: Table Of Contents
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA Index 1. Introduction ............................5 1.1. Preamble ............................5 1.2. Areas of applications........................5 1.3. Machining ............................6 1.4. Product line MDS 3000 ......................... 6 1.5. List of abbreviations ........................6 2. - Page 3 Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA 7.5.5. PLC-interface: Sub-D, 15-pin ....................26 7.6. Control options ..........................27 7.7. Delay times ..........................28 7.7.1. PLC Trigger Delay ........................ 28 8. Connection/Mounting ........................28 8.1. Assembling the valve ........................28 8.2.
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Page 5: Introduction
1. Introduction 1.1. Preamble By buying a VERMES Micro Dispensing System of the MDS 3000 line you are provided with a high-quality system manufactured with greatest care. In this manual you will in general become acquainted with VERMES Microdispensing services and in detail with the use of your system. -
Page 6: Machining
Micro Dispensing Valves (MDV line), a Micro Dispensing Control Unit (MDC line) and optional supply units (MDX line). Figure 1: Micro Dispensing System MDS 3000 To cover a wide range of viscosity VERMES Microdispensing developed three different types of valves which can be used depending on the viscosity of the media. MDV 3010A:... -
Page 7: Important Information
The safety of the apparatus can be affected by using parts/units not advised by VERMES Microdispensing. The same can be considered for the usage of dangerous substances or the operation in an explosive environment, for which the Micro Dispensing System MDS 3010A/MDS 3020A is not designed. -
Page 8: Safety Instructions
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA 2.4. Safety instructions Please check whether all fluid box connections are attached and sealed. Attention!!! Make sure all connections and connectors are mounted according to instructions and all components are specified for use with the intended pressure. -
Page 9: Mdf 3070-Fa-Cyano-Ssi
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA 3. MDF 3070-FA-cyano-SSI 3.1. Overview This description is showing the MDF 3070-FA-cyano-SSI Fluid Box. It is also available without Solvent reservoir for processing anaerobe glue. Figure 2: MDF 3070-FA (front side) - Page 10 Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA This description is showing the body of the fluid box system: Picture is showing the Fluid Box mounted to the valve Solvent reservoir (used if the dispense material is cyanoacrylate) The fluid box removed from the valve Distance metal plates (in different sizes) to realize a stable adjust position.
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Page 11: Important Information Mdf 3070-Fa
3.2. Important Information MDF 3070-FA Important notes before starting the dispense process. Attention!!! The System is already pre-assembled and adjusted by VERMES Microdispensing! Please do not dismount it. Do not try to re-adjust it, if it is not required to change the nozzle insert. -
Page 12: Adjust And First Drop
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA 4. Adjust and First Drop The System 3090A-FA has no switch mode functionality. The FA abbreviation stands for Fixed Adjust. 4.1. Definition Adjust and First Drop The adjust process is needed to get a precise calibration of the valve stroke and therefore to get a standardization between different systems. - Page 13 Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA Before doing the adjust, Switch on the the tappet has to be Control Unit: The exposed without any display shows the drag and nozzle insert. message: READY Press the adj button to...
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Page 14: Positioning Of The First Drop
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA The positive adjust level If you have (green LED) is from 0 to performed the 50 µm. adjust successfully, Confirm the message the display shows: with Enter. READY TNLmax = 0%... - Page 15 Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA After processing Clean the nozzle with a the dispense proper fabric. sequence you Make sure that the have to clean the lower surface is dry and nozzle. that no further drops appear after cleaning.
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Page 16: Notice For The Adjust And The Performing Of The First Drop
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA 4.4. Notice for the Adjust and the performing of the First Drop Description of problem: Possible reason: Solution: The LED in the window “first The Needle Lift set in the menu You have to set the drop”... -
Page 17: Micro Dispensing Valve Mdv 3010A And Mdv 3020A
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA 6. Micro Dispensing Valve MDV 3010A and MDV 3020A 6.1. Technical data MDV 3010A/3020A Property Value Unit/Explanation Dispensing quantity range from 9 nl per cycle bar (relative) (0,1 – 73 psi) Supply air pressure range 0.1 to 7... -
Page 18: Position
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA 6.3.5. Position The Micro Dispensing Valves are operable in any mounting position. The integration of the Micro Dispensing Valves into production process is very simple. 6.3.6. Handling Remote control via PC of all valve functions is possible. The control unit MDC 3090A-FA can be easily integrated into your system. -
Page 19: Technical Data Mdc 3090A-Fa
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA 7.2. Technical data MDC 3090A-FA Property Value Unit/Explanation Number of parameter storage spaces Lines on display 16 characters each Colour of display white Backlighting Push buttons Maximum heating temperature Heating circuits... -
Page 20: Function Keys
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA 7.3.2. Function keys Function keys Meaning manual trigger key dispensing according to current adjustments saving the current parameters (10 sets may be saved) Every memory cell contains the parameters, the cal. Piezo value, sensor slope value and the adjustments for the heating and key lock. -
Page 21: Menu Structure
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA With items not consisting of a number, the scheme is similar: cause a change of the adjusted value (for example “on” Arrow left or Arrow right becomes “off” and vice versa). -
Page 22: Interfaces
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA 7.5. Interfaces power switch 24 V supply thermocouple 1 socket RS 232C sensor socket heater 1 socket actuator socket PLC interface Figure 12: Back plane of the control unit MDC 3090A-FA Attention!! Be sure to mount the connectors properly (screw tightly!) to the control unit;... - Page 23 Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA Description of the RS232 commands: *ESR? Description: This command shows the last 10 error codes. The one shown on top is the latest. If you see 10 times 0, no error has occurred.
- Page 24 Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA TRIGGER:SET:<Rising>,<Open Time>,<Falling>,<Needle Lift>,<Number of Pulses>, <Delay>, 1 Description: Same as command 7, but the parameters will be saved to be ready at the next start of the MDC. The value 1 is a fixed value.
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Page 25: Error Messages
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA *OPC? Description: Monitoring the last trigger impulses. Example: Input: *OPC? Result: Number of the last trigger impulses as string, counter reset to zero Return: 3264 Table 8: Description of the RS232 commands 7.5.3. -
Page 26: Plc-Interface: Sub-D, 15-Pin
Finally the message “VALVE DEFECT ERROR 501” appears and stays on. All the function keys of the MDC are locked. Switch off the MDC. Remove the valve. It has to be send back to VERMES Microdispensing for maintenance. Table 10. Handling Error 501 Valve Defect 7.5.5. -
Page 27: Control Options
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA Error/nozzle unit “adjusted” Pin 13 Output 0/+24 V, Not OK Ra=2.2k Nozzle unit over screwed (stroke limitation!) “Health Pin” MDC start/restart indicator DosOK – ready for Pin 14 Output 0/+24 V, dispensing (in [BURST] Ra=2.2k... -
Page 28: Delay Times
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA External Mode per PLC-signal and external-control-mode: Open Time “external”: the parameters Rising, Falling, Delay, Needle Lift und Number of Pulses using the adjusted values. Open Time until the PLC-signal is set on logic 1. The valve gets closed when logic 0 is set. -
Page 29: Assembling The Control Unit
For the connection of the fluids to be dispensed, there are several clutch systems for tube or pipe obtainable. Also available are cartridge connectors in different sizes and types. These VERMES Microdispensing standard connections stand for a minimum of dead space capacity. -
Page 30: Cartridge
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA Attention!!! Safeguard the maximum possible system pressure being within the limits of the valve and connecting pipes and by no means beyond those. Attention!!! Regulate the pressure of your air supply before releasing to the valve. -
Page 31: Mounting And Demounting The Valve
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA 8.6. Mounting and demounting the valve In case the Micro Dispensing System has not been pre-mounted at VERMES Microdispensing or for the exchange of a fluid box, please follow the steps in the next paragraph: (Details for the use of SERTO- and SWAGELOK systems are found in the appendix) 8.6.1. -
Page 32: Cleaning Methods
After cleaning, O-ring sealings have to be inspected and exchanged by default. 9.2. Cleaning methods For the cleaning of the Micro Dispensing Valve (especial for the fluid contacting parts), recommends VERMES Microdispensing the CTK - Cleaning Tool Kit (Article no: 1010320.). This consists out of Set - Fluid Box Cleaners... -
Page 33: Compatibility Of Sealing Material (Material) With Selected Fluids
(Attention: pay attention to the diameter of the nozzle insert and the nozzle insert wire! The particular article numbers can be requested at VERMES Microdispensing). For the complete cleaning of the tappet guidance the fluid box cleaner is necessary. Please use... -
Page 34: Selected Applications Explained Step By Step
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA Cyclohexane resistant non resistant resistant Cyclohexanol resistant non resistant resistant Dimethyl formamide (DMF) non resistant resistant non resistant PEEK Acetic acid non resistant non resistant non resistant PTFE Ethanol non resistant... -
Page 35: Mdc Communicator 2
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA Step 5: Disconnect all cables from the valve respectively the control unit. Step 6: Loosen all screws fixing the valve respectively the control unit. Make sure none of these devices might fall down. -
Page 36: Plc Interface Connection Chart
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA 10.4. PLC Interface connection chart VTK-VS-BA-002 Revision B... -
Page 37: Ce - Declaration Of Conformity
Manual Micro Dispensing Systems MDS 3010A-FA and MDS 3020A-FA 10.5. CE – Declaration of Conformity VTK-VS-BA-002 Revision B...
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