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Vermes MDS 358X User Manual

Microdispensing system
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USER MANUAL
23.05.2024 Rev. 1
Microdispensing System
MDS 358X

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  • Page 1 USER MANUAL 23.05.2024 Rev. 1 Microdispensing System MDS 358X...

  • Page 2: Tab. 1: Available Products

    User Manual for Microdispensing Systems of the MDS 358x Series System Control Unit Valve MDS 3580 MDC 3500 MDV 3580 MDS 3581 MDC 3500 MDV 3581 MDS 3583 MDC 3500 MDV 3583 MDS 3583-FH MDC 3500 MDV 3583-FH Tab. 1:...

  • Page 3: Table Of Contents

    Submenu “Status” ..................34 4.5.5 Submenu “Scenario” ................35 4.5.6 Submenu “Service-Option” ..............37 Memories of the MDC ....................38 Microdispensing Valve ..............39 Composition ........................39 Explosion View Valve ....................41 Technical Data ......................... 42 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 4 7.14.2 Cooler Offset ....................81 7.15 Switching OFF the Microdispensing System............82 Communication Interfaces ............. 83 Serial Interface RS-232C: 9-Pin Sub-D ..............83 8.1.1 Pin Functions ....................83 8.1.2 RS-232C Commands ................. 84 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 5 Recycling and Disposal ....................155 Spare Parts and Tools ..............156 13.1 Nozzle Fixation Nuts ....................156 13.2 Tappets ..........................156 13.3 Sealings ..........................158 13.4 Supply Unit ........................158 13.5 Heaters and Heater Controllers ................160 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 6 Overview of the Command Functions..............170 14.7 Connection Diagram MDS 3580 ................173 14.8 Declaration Concerning Decontamination of Shipped Equipment ..174 List of figures ................. 175 List of tables .................. 177 Index ....................179 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 7: Introduction

    Introduction Introduction With a micro dispensing system of the MDS line from VERMES Microdispensing, you have bought a high quality product. Due to the longstanding experience of the team in regards to electronic devices and piezo controls, these products provide highest functionality and reliability.

  • Page 8: Safety Notes

    VERMES Microdispensing does not accept any liability for material damages or personal injury originating from inappropriate use, violation of safety prescriptions, or any procedure inconsistent with the instructions of this manual.

  • Page 9: Contracted Use

    For further questions concerning current applications and modifications of the system with respect to new requirements, contact the manufacturer, the responsible sales partner or the Technical Support. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 10: Specification And Technical Notes

    Transient overvoltage tolerated acc. to IEC 60364-4-443, max. degree of soiling: 2 • Mains cables must feature a protective conductor. In the case of cables not delivered by Vermes Microdispensing, the guarantee for the MDS is valid only up from the interface. • Power outlets must comply with common safety prescriptions.

  • Page 11: Qualifications Of Operators And Maintenance Personnel

    Knowledge in First Aid and a direct contact to the local emergency units is required as well. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 12: Protective Equipment And Safety Clothing

    Overall and gloves resistant to the corresponding chemical fluid When you work in the direct vicinity of the MDS for a prolonged period, you should also wear ear protection. Tab. 2: Protective Equipment and Safety Clothing VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 13: General Instructions

    Step 2: Each step of this sequence is mandatory, none of them should be omitted – Direction of movement Lists • Symbol for a key on the keypad […] Tab. 4: Illustration convention VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 14: Abbreviations

    Nozzle Adjustment Nut with fixation Nozzle Fixation Nut Controller (MicroDispensingControl unit) Fluid box (MicroDispensingFluid box) MicroDispensingSystem Valve (MicroDispensingValve) Supply unit Programmable Logic Controller Point of Dispensing Real-time clock Tappet Guidance Tungsten carbide Tappet Flat Tab. 5: Abbreviations VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 15: Tools

    When you order tools, always specify the order number of the required item. IMPORTANT NOTE No foreign tools Do not use auxiliary tools or foreign products, otherwise damages to the equipment might be possible. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 16: Mdt 301 - Universal Tool

    1014519) to perform the adjust with a valve capable of the top adjust function. Intended Purpose: 1. Performing the top adjust Tab. 8: MDT 307 - Adjust Tool TA Hot Melt Handle (Order no. 1014143) VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 17: Mdt 316 - Nozzle Insert Cleaning Tool

    (series N11 to N22). This is achieved by pumping a fat or grease with high pressure through the nozzle channel. Additional information is in the Quick Reference Guide MDT 316 Nozzle Insert Cleaning Tool. You can download it from the VERMES homepage (www.vermes.com). The necessary password you can get from our sales (sales@vermes.com).

  • Page 18: Mdt 327 - Multi-Function Tool

    2. Mounting and demounting the isolation body (2) 4. Mounting and demounting the cartridge holder (2 or 2.5, depending on type) 5. Fixing of the valve, in-situ (3) Tab. 14: Hexagon Key Set (Order no. 1012993) VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 19: Mdt 306 - Torque Wrench Tool Vm Black

    (MDTS 1 - Torque Wrench Tool Set TA, order no. 1013521). Additional information is in the Quick Reference Guide “Torque Wrench Tool VM MDT 306”. You can download it from the VERMES homepage (www.vermes.com). The necessary password you can get from our sales (sales@vermes.com).

  • Page 20: Control Unit Mdc

    1x Mains plug (48 V DC) 1x 9 pin Sub-D RS-232C 1x 15 pin Sub-D PLC 1x AUX-socket 24V 1x Sensor socket 1x Actuator socket 1x Socket for heating 1x Socket for cooling VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 21: Front Side

    Control lamp for cooling/adjust (green): This green LED has two purposes. During the adjust, as soon as the LED is ON, the adjust value is OK and can be confirmed by [enter]. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 22 The heater is ON, and the target temperature is reached and stable – LED ON The heater is deactivated – LED OFF The heater is ON, but the target temperature is not yet reached – LED flashes VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 23: Back Side

    For the connection of the sensor cable. Power connection: Connects the control unit to power via an external power supply. The MDC needs 48 V DC. For information regarding the pin functions, Page 113. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 24: Fig. 3: Connection For Power Supply 48 V Dc - Pin Functions

    7.8 "Select Pins", page 68). Socket for cooling: The connection cable for FCV (for the valve cooling) has to be connected here. Socket for heating: The heater cable has to be connected here. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 25: Function Keys

    The next-higher menu level opens. Direct access to the next-higher menu level. [↑]-key Access to the next-higher menu level. Increasing of a numerical value. [↓]-key Access to the next-lower menu level. Reduction of a numerical value. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 26 Settings for Scenarios will not be reset back to the factory settings. That is only possible with the options “Scenario” and “Reset ALL” after entering the service code 1000 (see paragraph 4.5.6 "Submenu “Service-Option”", page 37). VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 27: Menu Structure

    In the submenu “Scenario” you can enter values for pre-defined scenarios. Here you can also set the option to work with these scenarios. • The submenu “Service-Option” is used to enter service codes and to change the baud rate. Fig. 4: Main menu VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 28: Main Menu

    Next to the frequency, on position 3, one or two letters show the submenu you are in (PP = Pulse Parameters, CH = Cooler/Heater, S = Status, Sc = Scenario, SO = Service-Option). VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 29: Submenu "Pulse Parameters

    The dispensing frequency based on the current parameters is shown in the main menu in the display (position 2, see Fig. 6, page 29), but only, if “Scenario” is “OFF”. Fig. 7: Submenu „Pulse Parameters“ VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 30: Submenu "Cooler/Heater

    Submenu “Cooler/Heater” All relevant functions of the heater and the cooling valve can be set in this submenu. With “Cooler” you can reach the submenu for the cooling settings (see paragraph 4.5.3.2, page 31). VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 31: Submenu Cooler

    142), dispensing is only again possible after the actuator temperature falls below 80 °C. To check information about the cooler (e.g. status, temperatures) via RS-232C interface, send the command “COOLER:?” (for details see paragraph 8.1.2.2, page 88). 4.5.3.2 Submenu Heater This submenu has two menu items. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 32: Fig. 11: Submenu "Heater

    When the target temperature is reached and stable, the dispensing frequency is shown in the upper right corner of the display (as an example, see Fig. 13). The red Heater LED no longer flashes, but stays ON. Fig. 13: The target temperature is reached VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 33 Control Unit MDC To check information about the heater (e.g. status, temperatures) via RS-232C interface, send the command “HEATER:?” (for details see paragraph 8.1.2.2, page 88). VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 34: Submenu "Status

    “Error” shows the latest error messages of the system (up to 50), with date and time (UTC). Help to solve error messages you will find in paragraph 11.2, page 142. Fig. 14: Submenu “Status” VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 35: Submenu "Scenario

    “low”. If the trigger signal is already “low” when reaching the signal, only one pulse will be shot. Then the next segment of the scenario will follow after the scenario delay (unless, of course, it was already the last segment of the scenario). VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 36: Fig. 16: Submenu "Scenario-Def. 1

    If you just want to change the PLCStop setting, but not any of the segments in your scenario, it is quickest to use [←] once after entering the scenario, since this submenu is wrap-around, just like all other. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 37: Submenu "Service-Option

    Setup ALL (the parameters of the working configuration and all setups are returned, setups 4 – 10 receive values of setup 0) Tab. 18: Options in the submenu of service code 1000 Fig. 17: Submenu “Service-Option” VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 38: Memories Of The Mdc

    It may be loaded to the working configuration and the RAM memory after major disturbances of the system. Additionally there is the possibility to save combinations of setups, so called “Scenarios” (see paragraph 7.9 "Scenarios", page 70). VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 39: Microdispensing Valve

    This chapter contains relevant information about the valve. It describes the structure and the hardware configuration. 5.1 Composition The Microdispensing valves of Vermes Microdispensing are modular. A valve is composed of seven different modules: • Valve body (includes Electronics module and Actuator system) (1) •...
  • Page 40 Thanks to the bayonet fluid box, it can easily be cleaned and exchanged in case of need. VERMES Microdispensing offers a large selection of different nozzle inserts to allow for optimum dispensing results, according to the current application. They can differ in form and material.

  • Page 41: Explosion View Valve

    21 Cable connection – Sensor 8 Tappet centering screw (yellow) 9 Tappet centering piece 22 Connection for heater cable 10 Tappet sealing PE 23 Connection for compressed air 11 Fluid box body with O-ring BY VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 42: Technical Data

    Which type is best suited for your application? This depends on different criteria. Air cooled valves should be your choice, if you dispense with lots of power or if you use a nozzle heater and constant temperatures are important. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 43: Special Features Of The Valve

    Comprehensive Material Selection Only the best materials are used for the production of Vermes Microdispensing valves. • All parts in contact with the transported medium consist of high-alloy special steel, rust- and acid-resisting, or modifications of high-duty polymers of the PE (Polyethylene), PEEK (Polyetheretherketone) and PTFE (Polytetrafluoroethylene) family.

  • Page 44: Initial Operation

    Initial Operation Initial Operation 6.1 Delivery VERMES systems are shipped in carefully packed state. Transport damages however can never be totally excluded, and deadlines stated in insurance contracts should not be exceeded. 6.1.1 Unpacking After receiving the merchandise: – Check visually, if any damages can be detected.

  • Page 45: First Assembling Of The Valve

    (stainless steel 90 – 100 cN.m, PEEK 70 – 80 cN.m). Important Note! Do not press the fluid box body while fastening the Connector BY. Otherwise, the Connector BY cannot correctly grip into the fluid box body. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 46 Place the tappet spring over the Tappet Centering Screw BY. Push the tappet rod through the tappet spring into the Tappet Centering Screw BY. Make sure the tappet goes through the tappet sealing. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 47 (torque 40 – 50 cN.m). Use the MDT 329 - L- Shape hexagon Key 2 mm. Step 9 (adjust screw) Open the adjust screw completely. Screw counter- clockwise. Use MDT 327 Multi-Function Tool. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 48: Tab. 19: Assembling Of The Valve

    (see blue arrow). Step 12 (cartridge) Push the cartridge through the cartridge holder and screw it clockwise into the thread of the cartridge base. Tab. 19: Assembling of the valve VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 49: Installation Of The Microdispensing System

    45 mm. To improve accuracy when positioning the valve on a receptacle, additionally use the alignment bore and the long hole, located on the narrow side of the valve as well. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 50: Wiring Of The Mds

    6.3.3.1 Actuator Cable Power to the piezo element is supplied by the actuator cable, which is wrapped with a red antikink sleeve. The voltage range is -50 V to 150 V (bipolar operation). VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 51: Fig. 22: Connecting The Actuator Cable - Step 1

    Pull back the outhousing of the male connector to release the latch (see Fig. 24). Then pull both connectors apart without losing the grip and they will separate. Do not pull at the cables! Fig. 24: Connector actuator cable - grip VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 52: Sensor Cable

    Pull back the outhousing of the male connector to release the latch (see Fig. 27, page 53). Then pull both connectors apart without losing the grip and they will separate. Do not pull at the cables! VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 53: Power Supply

    [enter]-key, when a heater is connected. 6.3.3.4 Connecting a Heater As an example. the heater MDH-48-BY (order no. 1014231, see Fig. 29, page 54) is shown to demonstrate the connection of a heater. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 54: Connecting A Cooler

    Flow Control Valve FCV-AC 6.0 M12 To connect a cooler to the MDC, you need the Connection Cable for FCV-AC/HF M12 to MDC (length 2 m, order no. 1016252, see Fig. 32, page 55). VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 55: Connection Diagram

    The picture below offers an overview of how to connection all parts with cables and hoses (using one flow control valve and one heater as example). Fig. 33: Connection diagram of MDS 358X VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 56: Valves With Air Cooling

    0.1 – 0.5 µm: < 20000, 0.5 – 1 µm: < 400, 1 – 5 µm: < 10 • Water content: Quality class 4 max. pressure dew point +3 °C • Residual oil: Quality class 2 0.1 mg/m³ max. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 57: The Adjust Process

    – Screw the nozzle fixation nut absolutely tight (see Fig. 35; torque for screwing it tight at least 150 cN.m). Fig. 35: Screwing tight the nozzle fixation nut Adjust, step 1 (Starting the adjust): – Press the [ADJ]-key on the keypad of the control unit. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 58: Fig. 36: Adjust - Press [Adj]

    Screw open adjust screw – Afterwards press the [ENTER]-key. Fig. 39: Adjust – Press [ENTER] The display shows the message “500 Shots – Please Wait”. These shots help to prepare the valve for the adjust. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 59: Fig. 40: Message 500 Shots - Please Wait

    – Keep turning the adjust screw slowly clockwise, until the display shows “press enter! - 0”. Meanwhile, the green adjust LED is ON (see Fig. 45). Fig. 45: Message press enter! – 0, the green adjust LED is ON VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 60: Fig. 46: Adjust - Press Enter

    Abort and end of procedure The adjust can be aborted any time by pressing [ESC]. The display changes back to the main • menu. • After the adjust the green lamp dims within approx. 3 s. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 61: Initial Liquid Supply

    Valves designed by VERMES Microdispensing can be operated at a relatively low supply pressure, in the range between 0 bar and 7 bar. This upper limit should not be exceeded in normal applications;...

  • Page 62: Parameter Input And Start

    Starting the dispensing process A dispensing process can only be initiated in the first menu level by all the usual methods. Starting it in the other menu levels is only possible with the key [trig]. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 63: Operation

    External Mode set the Open Time to “external”. Number of Pulses: Should be set to “1” (min delay still applies). Open Time calculates according to: Length trigger impulse – length Rising = length Open Time VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 64: Parameters For The Dispensing Process

    Maximum open time for needle lift > 80 % is restricted to 15 ms. The falling ramp of the curve illustrated above represents the time required Falling (FA) for closing the valve. Residual fluid meanwhile is expulsed from the nozzle VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 65: Tab. 20: Parameters For Dispensing

    The elevated temperature in this range reduces the average frequency and the lifetime of the valve. A needle lift between 70 % and 80 % is the best working range. Tab. 20: Parameters for dispensing VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 66: Minimum And Maximum Parameter Limits

    1000 ms Delay DL = 5 ms ≙ 50 e.g. Target temperature Depends on the Heater connected heater (a maximum of 300 °C can be set) Tab. 21: Minimum and maximum parameter limits VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 67: Input Of Values

    – Step 1: Press [recall] to activate the corresponding function. – Step 2: Select the desired storage location with the arrow keys. – Step 3: Confirm the selection by pressing [enter]. INFORMATION [esc] for interrupt [esc] interrupts the procedure at once. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 68: Select Pins

    51, page 69 and see Tab. 22, page 69). For additional information regarding the AUX socket, see paragraph 8.3, page 119. You have to switch them before triggering. Fig. 49: Select Pins Fig. 50: Schematic of usage of select pins, example VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 69: Fig. 51: Circuit Diagram

    VALVE:AOPEN and SVALVE:AOPEN (in the versions without parameters) and when pressing the [trig]-key. Setup Select_II (Pin 8) Select_I (Pin 5) Setup 0 High High Setup 1 High Setup 2 High Setup 3 Tab. 22: Select Pin settings for the setups VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 70: Scenarios

    “low”, the system moves on to the scenario delay, followed by any segments still to come. Unlike the “ON” situation, the scenario does not end immediately. Scenarios can be controlled in two ways: • via keypad (see next part) VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 71: Entering Scenarios

    In their blank state, the select pins are on a high level (pull-ups to 24 V). You have to switch one or both to low (Gnd) to select a different setup (see Tab. 23, page 72). You have to switch them before triggering. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 72: Fig. 49: Select Pins

    Select1 Select2 Scenario „OFF“ Scenario „ON“ High High Setup 0 (working Scenario 1 configuration) High Setup 1 Scenario 2 High Setup 2 Scenario 3 Setup 3 Scenario 4 Tab. 23: Select Pin settings VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 73: Factory Settings

    1000. Confirm it with [enter]. Now you can use the keys [←] or [→] to choose between four options. You can either reset the setups 0 – 3, all setups, all scenarios or every parameter (“Reset VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 74: Auxiliary Mode

    After the error messages 101 (Incorr. Valve) and 199 (Valve Error), you also get the chance to switch to the auxiliary mode. This allows you to keep control of the information and most of the functions of the MDC in such a situation (see chapter 11, page 140). VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 75: Adjust Offset

    It is important to know that this adjust offset value is only saved in the valve. You have to enter it again, if you change the valve. But as long as you use the same valve, you can switch off the control unit and the adjust offset value is kept. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 76: Dispensing With A Heater

    Operation 7.13 Dispensing with a Heater The Microdispensing System MDS 358X can optionally be equipped with a nozzle heater. One option is the MDH-48-BY (see Fig. 56). If a heater is connected to the system, the main menu shows the current temperature (in °C) instead of “Ready”. More detailed information about the menu, while using a heater, you can find in paragraph 7.13.1, page 77 and paragraph 4.5.3.2,...

  • Page 77: Heater And Mdc

    You should calibrate the temperature settings of your heater in regular intervals. We recommend to do the calibration once a year. VERMES Microdispensing offers a calibrator set (Calibrator set for MFC 3000, order no. 1015434, see Fig. 58). The set contains two calibrators for different temperatures: Calibrator MFC3000 –...
  • Page 78 Screw off the calibrator. In the display, you get the message “Heater is disconnected”. Step 4 (Second Calibrator gets connected) Connect the calibrator MFC3000 – 20°C. Important Note! Make sure to screw the calibrator tight enough. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 79: Tab. 26: Calibration Of The Heater

    Tab. 26: Calibration of the heater Once the full calibration is completed, you can proceed with the normal work at your application. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 80: Dispensing With A Cooling Valve

    (menu item “Cooler Offset”, see paragraph 7.14.2, page 81). The compressed air connectors of the VERMES flow control valves are marked on one side, “1” is “IN” and “F” is “out. These connectors have 6 mm diameter. If you want to connect the valve with a microdispensing valve with 3 mm connectors, you need a 6 mm to 3 mm adapter.

  • Page 81: Cooler Offset

    7.14.1, page 80). Press the [enter]-key and then use the arrow keys to set the desired value. A value of 0 % means that the cooler offset is deactivated. A value of 100 % would mean that the flow control valve is always opened completely. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 82: Switching Off The Microdispensing System

    After working with self-curing substances, immediate cleaning is advisable in order to avoid clogging. This concerns the valve itself and all parts in contact with the fluid. The valve and its subcomponents have to be dismantled and cleaned (see chapter 9, page 120). VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 83: Communication Interfaces

    Reserved ___________ ___________ Reserved ___________ ___________ The RS-232C log of the control unit uses RS-232C standard and is designed for communication via a serial cable, connected 1:1, with a Sub-D nine pin connector. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 84: Rs-232C Commands

    There it makes e.g. a big difference with the ESR commands, if there are only a few errors reported or many of them. Please be aware that your hardware also influences the reaction times. Therefore, the given times are only guidelines. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 85: Overview

    19. COOLER:ON 20. COOLER:TEMP:<target temperature> 21. COOLER:OFFSET:<offset> 22. KEY:ENTER 23. KEY:ESCAPE 1880 24. HELP 25. LCD? 26. MAINT:STATUS 27. MAINT:MESSAGE:OFF 28. MAINT:MESSAGE:ON 29. SYSTEM:KLOCK:OFF 30. SYSTEM:KLOCK:ON 31. SYSTEM:SHOW:CYCLES 32. SYSTEM:SHOW:VALVEID 33. SYSTEM:SHOW:CONTROLLERID 34. SYSTEM:SHOW:STATUS VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 86 56. SVALVE:AOPEN 57. SVALVE:AOPEN:<RI>,<OT>,<FA>,<NL>,<NP>,<DL> 58. SVALVE:AOPENS<setup no.> 59. WRITE:LCD:<text> 60. TAPPET:SET:<value> 61. TAPPET:CLEAR 62. NOZZLE:SET:<value> 63. NOZZLE:CLEAR 64. SCENARIO:STATUS 65. SCENARIO:OFF 66. SCENARIO:ON 67. SCENARIO:PLCSTOP:1:OFF 68. SCENARIO:PLCSTOP:1:ON 69. SCENARIO:SAVE:<scenario no.>:<values> 70. SCENARIO:READ:<scenario no.> VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 87 Communication Interfaces RS-232C commands Reaction time (ms) For baud rate: 9600 bits/s 115200 bits/s 71. SETUP:ASAVE:<setup no.>:<RI>,<OT>,<FA>,<NL>,<NP>,<DL> 72. SETUP:AREAD:<setup no.> 73. BAUDRATE:0/1/2/3/4 74. GETTD 75. MDC:RESTART VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 88: Explanations

    OPC? = Operation Complete Query Description: Monitoring the last trigger impulses. After this, the counter is cleared to zero. Example: Input: *OPC? Result: Number of the last pulses. Clears the counter to zero. Return: 6699 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 89 151285, 47623, 103662, 150836, 108654, 42182, 8 ADJUST:CALIBRATION:ON Description: This command activates the adjust, so that you can perform it as a remote adjust. Example: Input: ADJUST:CALIBRATION:ON Result: The adjust is activated. Return: Adjust ON VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 90 The connected heater is deactivated. Return: HEATER:ON Description: The connected heater is turned on. In case there is no heater connected, the response is “NAK”. Example: Input: HEATER:ON Result: The connected heater is activated. Return: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 91 In case there is no heater connected, the response is “NAK”. Example: Input: HEATER:LIMITS:10,22 Result: The actual temperature may be 1.0 °C lower and 2.2 °C higher than the target temperature, before an error message is send. Return: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 92 100 (10 °C) and 1200 (120 °C). In case there is no flow control valve connected, the response is “NAK”. Example: Input: COOLER:TEMP:750 Result: The target temperature of the cooling is set to 75.0 °C Return: ON,20°C,230V COOLER:OFFSET:<offset> VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 93 This command has the same function as the menu item “Cooler Offset” in the submenu “Cooler”. In case there is no flow control valve connected, the response is “NAK”. Example: Input: COOLER:OFFSET:10 Result: The cooler offset is set to 10 %. Return: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 94 Use this command to externally inspect the current content of the screen. Example: Input: LCD? Result: When sending this command immediately after switching ON, the content of the screen will be “READY”. Return: „READY“ VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 95 The message “Maint.” will be shown in line 2 of the display. Also the red maintenance LED will be switched on, if the maintenance, nozzle or tappet limits are reached. By default, the maintenance message is activated. Example: Input: MAINT:MESSAGE:ON Result: The maintenance message is activated. Return: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 96 This command sends the current status of KeyLock, DosOK with Delay, SingleDosOK and Auxiliary Mode. Example: Input: SYSTEM:SHOW:STATUS Result: Settings of the above listed items Return: KeyLock: OFF DosOK with Delay: OFF SingleDosOK: per pulse Auxiliary Mode: OFF VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 97 This command sets the Single-DOSOK signal to “Pulse”. The length of the Single-DOSOK signal is that of a pulse. (Default setting is “Pulse”.) Example: Input: SYSTEM:SINGLEDOSOK:PULSE Result: The Single-DOSOK is set to “pulse”. Return: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 98 This command activates the auxiliary mode. In auxiliary mode, the valve is disconnected. All other functionalities of the MDC can be used and tested. Example: Input: SYSTEM:AUXILIARYMODE:ON Result: The auxiliary mode is activated. Return: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 99 Information is given about the current cycle parameters. Open Time: 10 ≙ 1.0 ms Falling: 8 ≙ 0.08 ms Needle Lift: 80 ≙ 80 % Delay: 8 ≙ 0.8 ms Number of Pulses: 20 Return: 55,10,8,80,20,8 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 100 Result: The following values are assigned: Open Time: 10 ≙ 1.0 ms Falling: 8 ≙ 0.08 ms Needle Lift: 80 ≙ 80 % Delay: 8 ≙ 0.8 ms Number of Pulses: 20 Return: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 101 Rising: 55 ≙ 0.55 ms (ms = Millisecond) parameters: Open Time: 10 ≙ 1.0 ms Falling: 8 ≙ 0.08 ms Needle Lift: 80 % Delay: 8 ≙ 0.8 ms Number of Pulses: 20 Return: 55,10,8,80,20,8 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 102 Return: VALVE:DOWN Description: This command closes the valve. It is the only command accepted in a “VALVE:UP” phase. In other situations, it has no effect. Example: Input: VALVE:DOWN Result: The valve closes. Return: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 103 But if in the menu SCENARIO is ON (see paragraph 4.5.5, page 35), then the parameters of scenario 1 are chosen. If the select pins are activated, the setup (or scenario) is determined by them. Return: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 104 VALVE:AOPENS2 Result: The system launches a dispensing cycle, using the parameters given by the selected setup (or scenario; for further information about scenarios and the select pins, see paragraph 7.9, page 70). Return: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 105 But if in the menu SCENARIO is ON (see paragraph 4.5.5, page 35), then the parameters of scenario 1 are chosen. If the select pins are activated, the setup (or scenario) is determined by them. Return: 30,10,15,80,20,8 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 106 In case you trigger a dispensing process in the Infinite Mode with this command, you cannot stop it via the RS232C interface. You can only stop it via the PLC interface or by pressing the [esc]-key on the MDC. Example: Input: SVALVE:AOPENS2 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 107 Result: The system launches a dispensing cycle, using the parameters given by the selected setup (or scenario; for further information about scenarios and the select pins, see paragraph 7.9, page 70). Return: 50,20,20,80,1,10 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 108 “infinite”. Example: Input: NOZZLE:SET:500000 Result: 500000 cycles have been selected. Return: NOZZLE:CLEAR Description: The content of the nozzle maintenance counter is erased. Example: Input: NOZZLE:CLEAR Result: Counter reset to “0”. Return: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 109 Return: SCENARIO:PLCSTOP:<Scenario no.>:ON Description: This command activates the PLC-Stop. The number of the scenario can be either 1, 2, 3 or 4. Example: Input: SCENARIO:PLCSTOP:1:ON Result: PLC-stop for scenario 1 is activated. Return: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 110 Needle Lift % (see paragraph 7.4 "Minimum and Maximum Parameter Limits", page 66). Specified values must be integer and positive Example: Input: SETUP:ASAVE:1: 30,10,15,80,20,8 Result: The parameters will be saved in the given setup and checked. Return: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 111 No Clock (if the RTC of the MDC is defect) MDC:RESTART Description: This command tells the MDC to shut down (without shutting down the power) and then to restart. Example: Input: MDC:RESTART Result: The MDC is shut down and then restarts. Return: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 112: Plc Interface: 15-Pin, Sub-D

    On the other hand, a trigger does not work, if the MDC is not switched to the main menu. Additionally do not send a trigger, while the heater is starting. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 113: Pin Functions

    DosOK – Ready for dispensing (in the case of a pulse package, at the end of the entire burst) Ra=2.2 kΩ (valid for 0 V) Input ___________ Trigger Abort; connection to ground, to interrupt dispensing cycle; trigger blocked while active VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 114: Plc-Signals

    “low”, a single shot is started. When the signal jumps back to “high”, it shows that the Open Time has ended and the valve is closed. 8.2.2.1 Single-Shot Mode Fig. 63: Single-Shot Mode 8.2.2.2 Burst Mode (Example with Three Shots) Fig. 64: Burst Mode (Example with Three Shots) VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 115: External Mode

    Communication Interfaces 8.2.2.3 External Mode Fig. 65: External Mode 8.2.2.4 Infinite Mode Fig. 66: Infinite Mode VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 116: Comparison Of The Signals Dosok And Singledosok For Scenario On And Scenario Off

    The following two figures show the signals DosOK and SingleDosOK in relation to the tappet movement. In the first figure, scenarios are off, in the second figure, scenarios are ON. Fig. 67: PLC signals with Scenario OFF Fig. 68: PLC signals with Scenario ON VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 117: Remote Adjust

    Fig. 69: Screw open adjust screw 2. In order to confirm step 1, send a short trigger signal (500 μs – 80 ms) to the control unit via PLC interface. Short trigger signal: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 118 After you have performed the remote adjust, the cooling will be automatically switched back to the ON/OFF status before the remote adjust. But the heater needs to be turned ON again manually, if you need it for your application. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 119: Aux Socket

    (see Fig. 70). In case the select pins are activated, the maximum current is 12 mA. The other pins are used internally and cannot be used otherwise. The socket is a Lumberg SV81 8P. Fig. 70: AUX socket Fig. 71: Circuit diagram VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 120: Cleaning

    In case of materials you cannot find on the list, please consult the manufacturer or the Technical Support of VERMES Microdispensing (see Page 7). CAUTION Keep actuator clean No liquid may penetrate into the actuator (e.g. through the plug); otherwise the whole element could be damaged. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 121: Heat Resistance Of Sealing Materials

    The following table shows the maximum temperature to which the respective sealing materials may be exposed. Material Max. Temperature [in °C] PTFE EPDM Silicone Viton CeTeDur Tab. 27: Heat Resistance of Sealing Materials VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 122: Compatibility Between Sealing Materials And Selected Media

    If possible, use materials with a higher compatibility. Usage is not recommended. No compatibility Tab. 28: Compatibility between Sealing Material and Selected Media VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 123: Cleaning Methods

    A beaker with a compatible cleaning liquid (e.g. Isopropanol) • A pointed pair of tweezers • The necessary tools for mounting and demounting as recommended by VERMES (see paragraph 3.3, page 15). 9.4.1 Pre-purifying Pre-purifying consists in purging the system with compressed air.

  • Page 124: Rinsing With A Purifying Agent

    Step 3: – Replace the used cartridge by a new one. – The purifying agent can be supplied. CAUTION Check for leaks All of the connectors must be installed and leak-tight. Step 4: VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 125 VALVE:UP and VALVE:DOWN for this purpose. Step 7: – Separate the compressed-air connection and remove the cartridge. Step 8: – Make sure the collected liquid in the container is disposed of according to local regulation. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 126: Demount The Valve

    (counter-clockwise). Remove the cartridge holder. Step 3 (fluid box) Turn the locking lever by 180° from “Close” to “Open”. Turn the fluid box by 45° and pull it off from the valve. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 127 Push out the tappet centering piece and the tappet sealing from the fluid box. Use the thicker side of tool MDT 323. Important note! There is no tappet centering piece, if you use a 2G tappet rod. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 128: Fine Purification

    CAUTION Damaged tappet sealing Only use the tools recommended by VERMES. Do not use a sharp tool to press the tappet sealing from the fluid box. It could cause damage to the tappet sealing, which might lead to a leakage.
  • Page 129 First, you should clean the nozzle insert, since hardening would cause most problems here. INFORMATION Simpler cleaning VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 130: Nozzle Insert

    CTK and have to be ordered separately. Important note! Use the MDT 324 - Nozzle Insert Cleaning Holder with all Vermes nozzle inserts. With it, you can safely keep the nozzle insert in place during cleaning and drying with compressed air.
  • Page 131 Connector Luer Lock using a fluid box cleaner. Use it for the outside and the end of the bore. Step 5 (tappet sealing) For the tappet sealing, clean the bore of the tappet sealing carefully with a fluidic brush. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 132: Tab. 30: Clean All Components By Hand

    In case you still have parts which are not completely clean after the fine purification, repeat the corresponding cleaning steps for those components several times, if necessary. If that is still not helping, contact our Technical Support. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 133: Assembling Of The Fluid Box And The Tappet

    Press the tappet centering piece into the fluid box. Use the MDT 328 to make sure the tappet centering piece rests flat on the tappet sealing. Important note! When using a 2G tappet rod, do not use a tappet centering piece. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 134 Step 7 (cartridge base) Place the cartridge base onto the fluid box and fix it with the tightening screw. Screw the tightening screw clockwise with MDT 327 Multi-Function Tool (torque 120 – 140 cN.m). VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 135 (1: -90°, 2: 0°, 3: +90°) in which the valve can be operated. To fix in locking position 1, mount the fluid box at position a. To fix in locking position 2 or 3, mount the fluid box at position b. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 136: Tab. 31: Assembling Of The Valve

    Assembling of the valve – Finally, connect the actuator and sensor cables as well as the compressed air. You can find more detailed information in paragraph 6.2, page 45 and paragraph 6.3, page 49. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 137: Maintenance

    LED is lit. The corresponding item (nozzle or tappet) has to be exchanged. After the exchange, you have to reset the corresponding counter to “0”. Use the functions “Reset Nozzle” or “Reset Tappet” in submenu “Status” (see paragraph 4.5.4, page 34). VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 138: Maintenance Of Tappet, Tappet Sealing And Nozzle Insert

    Exchange the nozzle insert as soon as it is worn out, since otherwise it can cause a leakage problem. Fig. 74: Example - Nozzle Insert N11 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 139: Exchange Of The Tappet, The Tappet Sealing And The Nozzle Insert

    Before you start the dispensing process, do not forget to perform the adjust after each exchange or remounting of the nozzle fixation nut. For details of the adjust process, see paragraph 6.5, page 57. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 140: Error Messages

    "Pin Functions", page 113). Press [enter] to clear the display. If this does not work, switch “OFF” the control unit. Check the system for potential problems (e.g. loose cables) and re-start the system. If the error still occurs, please contact the Technical Support at VERMES Microdispensing or your local supplier (see Page 7). INFORMATION Storing error messages After the re-start, the error message can only be found in the submenu “Error”...

  • Page 141: Table Of Error Messages

    903 EEPROM write error > enter MDC Data Operation 904 setup save error > enter MDC Data Operation 905 setup load error > enter MDC Data Operation 999 error in errorlist MDC Data Operation VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 142: Explanations Of Error Messages

    Maybe an inadequate valve type has been installed. • Check MDC (if possible, test system with another MDC • Send MDC and/or valve to VERMES Microdispensing or to your supplier Valve: Valve still open (start-up of the MDC) 102 Incorrect Piezo Type The piezoelectric element does not match the current application (Valve Passport).
  • Page 143 If possible, test valve with different MDC and MDC with different valve. If the valve is defect, send it in for repair. Valve: Valve still open (start-up of the MDC) VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 144 The sensor connection has not been plugged in correctly. Switch OFF MDC and inspect the sensor cable and its connection. • Send valve to VERMES Microdispensing or to your supplier Valve: Valve still open (start-up of the MDC) VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 145 If the actuator cable is damaged, it must be exchanged before restarting. • Check MDC • Send valve and/or MDC to VERMES Microdispensing or to your supplier Valve: Valve still open (start-up of the MDC) 302 Actuator Connection Error With system in operation, the connection between valve (actuator) and MDC is disrupted.
  • Page 146 Error code status menu: 501 Valve Defect Error Error handling: • Switch off the MDC, remove the valve and send it to VERMES Microdispensing or to your supplier (regular maintenance is advisable) Valve: Valve is open VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 147 MFC and a flow control valve FCV, make sure the channel for cooling in the MFC is switched “ON”, before you start the MDC (see also User Manual MFC 3000, chapter 3.8.3) Valve: Valve is closed VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 148 Error code display: 702 Watchdog TimeOut pr. Enter Error code status menu: 702 Watchdog TimeOut Error handling: Press [enter]-key to acknowledge error message. The • MDC restarts Valve: Valve still open (start-up of the MDC) VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 149 830 wrong heater The MDC cannot read the data from the heater correctly. Either the heater is defect or the heater cable. Error code display: 830 wrong heater Error code status menu: 830 wrong heater VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 150 860 incorrect cooler data There is an error with the internal communication. The communication between MDC and cooling is interrupted. Error code display: 860 incorrect cooler data Error code status menu: 860 incorrect cooler data VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 151 During the check of RAM data, a problem arises. The message has to be acknowledged by the [enter]-key. The system reformats the EEPROM, replacing current values with the factory settings. Error code display: 901 RAM Data Error pr. Enter Error code status menu: 901 RAM Data Error VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 152 In case the error appears again, send the MDC to VERMES Microdispensing or to your supplier. Valve: Valve is closed 905 Setup Load Error This problem may arise during the retrieval of a setup by [recall] key. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 153 Error code display: 999 Error in Errorlist Error code status menu: 999 Error in Errorlist Error handling: • Move on in the error list or leave the submenu “Error”. Valve: Valve is closed VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 154: Status Messages

    Calibration was not finished successfully (e.g. because calibrator was connected twice). Please try again. Wrong calibration Calibration Calibration of the heater (or of heater and cooling) not correct Tab. 32: List of status messages VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 155: Transport, Storage And Disposal

    The entire packaging consists of 100 % recyclable material. At the end of its lifetime, the product itself should be discarded in conformity with local regulations. Prescriptions with respect to handling of electrical scrap have to be observed. VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 156: Spare Parts And Tools

    13 Spare Parts and Tools Here are some of the most important spare and extra parts as well as tools. For the latest and complete list, please check our homepage at www.vermes.com. 13.1 Nozzle Fixation Nuts Nozzle Fixation Nut NFN-TA-HC...

  • Page 157: Tab. 34: Tappets

    Spare Parts and Tools Tappet centering screw 2G BY +10 mm Order no. 1015316 Tab. 34: Tappets VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 158: Sealings

    MDFH Isolation Body BY Mounting Body BY Order no. 1016061 Order no. 1014232 Order no. 1014369 Cartridge Base CHI-HT Cartridge Base CHI Cartridge Base CH Order no. 1014517 Order no. 1014060 Order no. 1015638 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 159: Tab. 36: Supply Unit

    Fluid Box Connector CH-HT-NPT Tightening Screw Order no. 1015224 PEEK Order no. 1015145 PEEK Order no. 1013487 Stainless Steel Order no. 1010027 Double Channel Fluid Box Body MDF 3078-BY Order no. 1016261 Tab. 36: Supply unit VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 160: Heaters And Heater Controllers

    Order no. 1012209 size 500 (gray) Order no. 1015396 MDT 316 - Nozzle Insert Cleaning Tool MDT 324 - Nozzle Insert Cleaning Holder Order no. 1013324 Order no. 1014310 Tab. 38: Cleaning Tools VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 161: Tools

    MDT 327 - Multi-Function Tool MDT 328 - Tappet Sealing Changing MDT 333 - Double Channel Tappet Tool Sealing Changing Tool Order no. 1014440 Order no. 1014503 Order no. 1016243 Tab. 39: Tools VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 162: Nozzle Inserts

    J02-50 Order no.: 1013032 J03- 200 Order no.: 1012885 J01-120 Order no.: 1012997 J02-70 Order no.: 1012878 J01-150 Order no.: 1013016 J01-200 Order no.: 1012863 J01-300 Order no.: 1014838 J01-400 Order no.: 1012883 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 163: Other Parts

    Order no. 1014064 FCV-AC 6.0 M12 Order no. 1016265 Order no. 1013970 FCV-HF 7.0 M12 Order no. 1016266 Order no. 1014033 Order no. 1014008 10 m Order no. 1014188 Tab. 41: Other Parts VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 164: Attachments

    Attachments 14 Attachments 14.1 EU Declaration of Conformity Fig. 75: EU Declaration of Conformity VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 165: Dimensional Drawing Mdc 3500

    Attachments 14.2 Dimensional Drawing MDC 3500 Fig. 76: Dimensional Drawing MDC 3500 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 166: Dimensional Drawing Mdv 3580

    Attachments 14.3 Dimensional Drawing MDV 3580 Fig. 77: Dimensional Drawing MDV 3580 front and sides VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 167: Fig. 78: Dimensional Drawing Mdv 3580 Positioning

    Attachments Fig. 78: Dimensional Drawing MDV 3580 positioning VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 168: Connection Diagram Plc Interface

    Attachments 14.4 Connection Diagram PLC interface Fig. 79: Connection Diagram PLC interface VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 169: Overview Of The Mdc Menu

    Attachments 14.5 Overview of the MDC Menu For a more detailed description of the menus and submenus, see paragraph 4.5, page 27. Fig. 80: Overview of the MDC Menu VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 170: Overview Of The Command Functions

    Check the current cycle counter SYSTEM:SHOW:VALVEID Check the valve ID SYSTEM:SHOW:CONTROLLERID Check the MDC ID SYSTEM:SHOW:STATUS Check the status of KeyLock, DosOK with Delay, SingleDosOK and Auxiliary Mode SYSTEM:SHOW:ACTTEMP Check the actuator temperature SYSTEM:DOSOKDELAY:OFF Deactivate the DOSOK-Delay VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 171 Check the status of scenarios and PLCstops SCENARIO:OFF Deactivate the use of scenarios SCENARIO:ON Activate the use of scenarios SCENARIO:PLCSTOP:1:OFF Deactivate the PLC-Stop SCENARIO:PLCSTOP:1:ON Activate the PLC-Stop SCENARIO:SAVE:<scenario no.>:<values> Save the parameters for selected scenario VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 172 Check the parameters of selected scenario SETUP:ASAVE:<setup Save parameters in a setup no.>:<RI>,<OT>,<FA>,<NL>,<NP>,<DL> SETUP:AREAD:<setup no.> Check the parameters of a setup BAUDRATE:0/1/2/3/4 Change the baud rate GETTD Check the current time MDC:RESTART Restart the MDC VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 173: Connection Diagram Mds 3580

    Attachments 14.7 Connection Diagram MDS 3580 This diagram shows the connections of an MDS 3580. Fig. 81: Connection Diagram MDS 3580 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 174: Declaration Concerning Decontamination Of Shipped Equipment

    You have to fill out the following form correctly; otherwise, the order will not be processed. Upon request, VERMES Microdispensing performs the required decontamination after receipt of the corresponding safety data sheet.

  • Page 175: List Of Figures

    Flow Control Valve FCV-AC 6.0 M12 ..........54 Fig. 32: Connection Cable for FCV-AC/HF M12 to MDC ......55 Fig. 33: Connection diagram of MDS 358X ..........55 Fig. 34: Valve with air cooling connected ..........56 Fig. 35: Screwing tight the nozzle fixation nut .......... 57 Fig.
  • Page 176 Fig. 78: Dimensional Drawing MDV 3580 positioning ......167 Fig. 79: Connection Diagram PLC interface ..........168 Fig. 80: Overview of the MDC Menu ............169 Fig. 81: Connection Diagram MDS 3580 ..........173 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 177 Sealings ..................158 Tab. 36: Supply unit ..................159 Tab. 37: Heaters and Heater Controllers ........... 160 Tab. 38: Cleaning Tools ................160 Tab. 39: Tools ....................161 Tab. 40: Nozzle Inserts ................163 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 178: List Of Tables

    List of tables Tab. 41: Other Parts ..................163 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

  • Page 179: Index

    51, 52 adjust offset 75 Contracted Use 9 adjust screw 40 control lamp for service request 21 remote adjust 117 control lamp for status of heating 22 top adjust 57 control lamps 20 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 180 30 Dispensing and Positioning of Dots (Modes) 63 Hexagon Key Set 15 dispensing parameters 62 Illustration convention 13 dispensing process 61 Infinite Mode 63, 115 dispensing time 28 Initial Liquid Supply 61 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 181 MDT 327 See Multi-Function Tool Overview 85 MDT 328 See Tappet Sealing Changing Tool Overview of the Command Functions 170 MDTS 1 – Torque Wrench Tool Set 19 Overview of the MDC Menu 169 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 182 Rising 64 RS-232C Commands 84 Special Features of the Valve 43 RS-232C interface 23, 83 Specification and Technical Notes 10 RS-232C standard 83 Standard Commands for Programmable Instruments RTC 27 See SCPI standard VTK-TR-BA-072e-1 - User Manual MDS 358X Series...
  • Page 183 138 Nozzle Insert Cleaning Holder 17 wiring 50 Nozzle Insert Cleaning Tool 17 working configuration 38 Sealmounter 16 wrap-around 27 Tappet Sealing Changing Tool 18 Wrong calibration 154 Torque Wrench Tool VM 19 VTK-TR-BA-072e-1 - User Manual MDS 358X Series...

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