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Proper use guidelines
Cumulative trauma disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional
use and low-volume applications. A wide selection of powered application equipment is available for extended-use production operations.
The SDE-SA hand tool is a commercial-grade tool. Product crimped with this tool meets the wire barrel crimp height requirement for hand
tools in the appropriate 114 application specification but might not comply with other feature parameters of the specification.
Figure 1: SDE-SA Commercial Hand Tool Assembly 2488809-1 with Die Assembly 2488809-2
Stationary jaw
1
Handle
2
Die-retaining screws (2)
3
Die-retaining spring pins (4)
4
Ratchet adjustment wheel
5
© 2024 TE Connectivity Ltd. family of companies.
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
SDE-SA Commercial Hand Tool Assembly
PN 2488809-1 with
Die Assembly PN 2488809-2
Moving jaw
6
Jacket anvil (lower die)
7
Braid anvil (lower die)
8
Die set 2488809-2
9
Braid crimper (upper die)
10
Product information +1 800 522 6752
408-35378
Jacket crimper (upper die)
11
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
30 AUG 2024 Rev A
1 of 7
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Summary of Contents for TE Connectivity 2488809-1
- Page 1 Product information +1 800 522 6752 1 of 7 For latest revision and Regional Customer Service, visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
- Page 2 408-35378 Introduction SDE Crimp Commercial Hand Tool Assembly 2488809-1 for the Fakra 4.5 ferrule is the tool and die set shown in Figure 1. The tool consists of the SDE Crimp Frame Assembly 2362810-1 (instruction sheet 408-35143) and the die assembly listed in Figure 1. This tool is used to crimp the terminal part numbers listed in Table 1.
- Page 3 408-35378 Installing the die set and locator assembly 1. Open the tool handles. 2. Remove the two die-retaining screws from the tool jaws (see Figure 1). 3. Insert the lower hex die in the moving jaw of the tool frame with the chamfered side and the marked surface facing outward.
- Page 4 408-35378 Crimping NOTE The tool is provided with a crimp adjustment feature. Initially, the crimp height should be verified as specified in Figure 3. Refer to section 6, Inspecting the crimp height, and section 7, Adjusting the ratchet, to verify crimp height before using the tool. 1.
- Page 5 Crimp height inspection is performed using a micrometer with a modified anvil, commonly referred to as a crimp-height comparator. TE Connectivity does not manufacture or market crimp height comparators. Detailed information on obtaining and using crimp-height comparators can be found in instruction sheet 408-7424.
- Page 6 408-35378 Adjusting the ratchet The ratchet is preset before shipment. Verify the crimp height using a micrometer or caliper. Use and wear can cause the tool to go out of adjustment. Inspect the crimp height and adjust the ratchet, if necessary, on a regular basis.
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Page 7: Maintenance And Inspection
408-35378 Maintenance and inspection Maintenance Remove dust, moisture, and other contaminants with a clean, soft brush or soft, lint-free cloth. Do not use objects that could damage the dies or tool. When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the dies.
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