Related Manuals for TE Connectivity Hand tool for AMP DUOPLUG 2.5
Summary of Contents for TE Connectivity Hand tool for AMP DUOPLUG 2.5
- Page 1 Operation Manual Hand tool for AMP DUOPLUG 2.5™ 549033-1 Customer Manual Nr.: 411-18031-1 _Rev. C Customer Manual PN: 4-744015-6 Language: en (Translation of the original German version)
- Page 2 Hand tool for AMP DUOPLUG 2.5™ The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification.
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Page 3: Table Of Contents
Hand tool for AMP DUOPLUG 2.5™ General information ....................3 Copyrights, industrial property rights......................3 Using the operation manual..................4 Abbreviations used..........................4 General safety instructions ..................5 Intended use............................5 Improper use ............................5 Reasonably foreseeable misuse ......................5 Qualification of personnel........................6 Safety instructions in this document.......................6 Adhere to the following instructions .......................7... -
Page 4: General Information
It may not be reproduced or given to third parties without its consent. This manual is exclusively meant for the carrier of the „Hand tool for AMP DUOPLUG 2.5™“ (in further course called “Hand tool”) and its personnel for internal use only. -
Page 5: Using The Operation Manual
Read these instructions completely, especially section 3 „General safety instructions”, before working with the Hand tool. TE Connectivity Ltd. decline to accept any liability for damages that are incurred due to the fact that the instructions in the operation manual have been disregarded. -
Page 6: General Safety Instructions
Click on “Find Compliance Status” and enter equipment part number. Intended use The „Hand tool for AMP DUOPLUG 2.5™“ has been designed to apply connectors according to the AMP specification 114-18049 (section 5.2 „Handled connectors“) with wires following the grid connection plug technology using Insulation Displacement Technique. -
Page 7: Qualification Of Personnel
Hand tool for AMP DUOPLUG 2.5™ Qualification of personnel In order to ensure operating safety, these activities may therefore only be carried out by qualified technical personnel or an instructed person under the direction and supervision of qualified personnel. Qualified personnel are those who can recognize possible hazards and institute the appropriate safety mea- sures due to their professional training, knowledge, and experience, as well as their understanding of the relevant conditions pertaining to the work to be done. -
Page 8: Adhere To The Following Instructions
For environmentally friendly disposal please observe the notes in section 8 ”Disposal”. Obligations of the operator The operator of the TE Connectivity Ltd. products is bound to provide for personnel training on a regular basis regarding the following subjects: Observation and use of the operating instructions and the legal regulations Intended use and operation of the hand tool. -
Page 9: Scope Of Delivery
Hand tool for AMP DUOPLUG 2.5™ Scope of delivery The scope of delivery includes following parts: 1 Hand tool for AMP DUOPLUG 2.5™ 1 operating manual ©2009 Tyco Electronics Corporation, Harrisburg, PA 8/ 17 Operation Manual All International Rights Reserved 4-744015-6 TE logo and Tyco Electronics are trademarks. -
Page 10: Product Description
The hand tool has been designed to apply connectors according to the TE specification 114-18049 with wi- res using Insulation Displacement Technique. It is only permitted to use the „ Hand tool for AMP DUOPLUG 2.5™ “ only for repair proposes or preparation of samples. Do not use it for serial production. -
Page 11: Making A Connection
Hand tool for AMP DUOPLUG 2.5™ Making a connection Fig. 2: Construction 1 Stop 3 Spring stuffers (both-sided) 2 Stuffer 4 Guide groove Insertion of wires Push the connector housing into the guide groove (4) until the stuffer (2) is positioned above the first chamber (Fig. - Page 12 Hand tool for AMP DUOPLUG 2.5™ Push the individual wire completely against the stop (Fig. 4). With “DAISY CHAIN” terminations the stop will move back on contact. Fig. 4: Insertion of wire Close the gripper completely. Fig. 5: Closing the gripper ©2009 Tyco Electronics Corporation, Harrisburg, PA...
- Page 13 Hand tool for AMP DUOPLUG 2.5™ Then open the gripper. Fig. 6: Opening the gripper Push the connector housing further until the stuffer is positioned above the next chamber to be terminated. Repeat the described procedure until the connector is terminated completely.
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Page 14: Fitting The Lid
Hand tool for AMP DUOPLUG 2.5™ Fitting the lid Push the connector housing into the last possible arrest position (towards the pivot point of the gripper). Place the lid on the housing (Fig. 7). Make sure that the lid is correctly aligned. - Page 15 Hand tool for AMP DUOPLUG 2.5™ The open the gripper. Fig. 9: Opening the gripper Pull the connector forwards out of the guide. Do not tension the wires due to damaging the contacting! ©2009 Tyco Electronics Corporation, Harrisburg, PA 14/ 17...
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Page 16: Maintenance And Repair
If the hand tool is no longer required, pinching the gripper and store the hand tool dry and clean. Periodically Maintenance Depending on the degree of utilization an inspection of the Hand tool for AMP DUOPLUG 2.5™ should be done by an appropriate qualified personnel. -
Page 17: Disposal
Hand tool for AMP DUOPLUG 2.5™ Disposal Careless disposal of the applicator lead to pollution of the environment. In case of disposal, please send the hand tool back to the address specified in section 9.1 “Contact information”. ©2009 Tyco Electronics Corporation, Harrisburg, PA... -
Page 18: Appendix
Hand tool for AMP DUOPLUG 2.5™ Appendix Contact information TE Connectivity c/o Schenck Technologie- und Industriepark GmbH Landwehrstr. 55 / Gebäude 83 64293 Darmstadt Field Service EMEA@te.com GATD Kundendienst-Hotline: +49-6151-607-1518 ©2009 Tyco Electronics Corporation, Harrisburg, PA 17/ 17 Operation Manual...
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