| AETB 03 | 3 Contents Symbols used In the documentation 1.1.1 Warning notices - Structure and meaning 1.1.2 Symbols in this documentation On the product Alternator / starter test bench Specification 2.1.1 Structural Frame Features Features Installation and commissioning...
4 | AETB 03 | Symbols used Symbols used Alternator / starter test bench In the documentation 1.1.1 Warning notices - Structure and meaning Specification Warning notices warn of dangers to the user or people in the vicinity. Warning notices also indicate the consequenc- Motor - 5 HP, 3-phase, 1440rpm es of the hazard as well as preventive action.
Alternator / starter test bench | AETB 03 | 5 Installation and commissioning 3-phase indicator The light comes on immediately after power is con- 1. Break open the wooden case carefully and remove nected to the equipment and switched "ON" indicating the nuts at the base corners of the case, remember 3-phase input supply.
6 | AETB 03 | Alternator 14 V testing procedure Alternator 14 V testing pro- Warning lamp off procedure cedure 1. Switch on the 5 A/10 A load switch. 2. Switch on the motor on MCB provided on the right top side.
Alternator 28 V testing procedure | AETB 03 | 7 Alternator 28 V testing pro- Alternator 24 V test proce- cedure dure Mounting Warning lamp off procedure Mount the alternator on the v-block and align it with the 1. Switch on the 5 A/10 A load switch.
8 | AETB 03 | Starter 12 V/24 V testing procedure light run only Starter 12 V/24 V testing Starter short circuit test procedure light run only facility Mounting When a burnt or short-circuited starter is tested, the Fix the starter on the v-block properly and tighten it by trip indicator immediately switches on and no further rotating the screw rod.
Troubleshooting | AETB 03 | 9 10. Troubleshooting 12. Wiring procedure of test bench Fault diagnosis Parameters to check 1. Wire the test bench as per chart and drawings given. W/L not glowing 1. Check if PCB1 LEDs glow. If green 2.
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10 | AETB 03 | Wiring procedure of test bench Load 0.4 Ω load Test bench AC Section switch 6 AC power and control Load 0.6 Ω - 2 nos load 16 switch 7 From Wire Size Fer- Color Load 0.4 Ω...
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Wiring procedure of test bench | AETB 03 | 11 DC control PCB assembling procedure: Starter trip PCB 1. Cut the track which is going to pin no:11 of IC From Wire Size Ferruls Color LM 324 from R1 Switch 1 2.7 Ω...
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12 | AETB 03 | Wiring procedure of test bench RMC connectors: RMC Connectors: CN1:Shunt input 8 pin RMC connectors CN1 CN2:Trip LED CN3:Relay Connector details CN4:9 V AC Supply CN5:Reset switch N/O Connectors Selector switch sw1 way 1 Pin 1 - 12 V...
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Bosch Limited P.B. No.3000, Hosur Road, Bangalore 560 030 INDIA www.boschindia.com Mailbox.service2@in.bosch.com F 002 H32 332 | 2014-03-25...
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