Aqua Flo CUV4 Series Operation & Installation Instructions

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Operation & Installation Instructions

CUV4

Series

NSF/ANSI Standard 55 Class A

System Tested and Certified by

NSF International, NSF/ANSI 55

for Disinfection Performance, Class A

System

Rated

System

Flow

CUV6-021A

1.6 gpm

CUVH6-051A

CUV6-031A

2.2 gpm

CUVH6-101A

CUV6-061A

3.4 gpm

CUVH6-151A

CUV6-101A

6.3 gpm

CUVH6-251A

CUV6-151A

7.9 gpm

CUVH6-401A

CUVH4

Series

NSF/ANSI Standard 55 Class B

System Tested and Certified by

NSF International, NSF/ANSI 55

for Disinfection Performance, Class B

Rated

System

Rated

Flow

CUV5-021B

2.2 gpm

2.9 gpm

CUV6-021B

4.1 gpm

CUV5-031B

5.2 gpm

CUV6-031B

5.4 gpm

CUV5-061B

7.9 gpm

7.6 gpm

CUV6-061B

18 gpm

CUV5-101B

13 gpm

CUV6-101B

CUV5-151B

22 gpm

CUV6-151B

CUV5 / 6

Series

System

CUV4-021

CUV5-021

CUV6-021

System

Rated

Flow

CUV4-031

CUV5-031

CUVH5-051B

5.4 gpm

CUV6-031

CUVH5-101B

7.6 gpm

CUVH6-101B

CUV4-061

CUVH5-151B

CUV5-061

13 gpm

CUVH6-151B

CUV6-061

CUVH5-251B

22 gpm

CUV4-101

CUVH6-251B

CUV5-101

CUVH5-401B

28 gpm

CUVH6-401B

CUV6-101

CUV4-151

CUV5-151

CUV6-151

CUV4-201

CUV5-201

CUV6-201

CUVH5 / 6

Series

CULLIGAN - Standard Systems

Rated Flow

System

CUVH4-051

2 gpm

CUVH5-051

CUVH6-051

CUVH4-101

3 gpm

CUVH5-101

CUVH6-101

CUVH4-151

6 gpm

CUVH5-151

CUVH6-151

CUVH4-251

CUVH5-251

gpm

CUVH6-251

CUVH4-401

CUVH5-401

gpm

CUVH6-401

gpm

Rated Flow

5 gpm

gpm

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Summary of Contents for Aqua Flo CUV4 Series

Page 1 Operation & Installation Instructions CUV4 CUVH4 CUV5 / 6 CUVH5 / 6 Series Series Series Series NSF/ANSI Standard 55 Class A NSF/ANSI Standard 55 Class B CULLIGAN - Standard Systems System Rated Flow System Rated Flow System Tested and Certified by System Tested and Certified by NSF International, NSF/ANSI 55 NSF International, NSF/ANSI 55...
Page 2 Congratulations on purchasing this CULLIGAN UV Disinfection system. P a g e...
Page 3: Table Of Contents
TABLE OF CONTENTS Safety Considerations ......................4 Before You Begin ........................ 4 Water Quality Parameters ....................5 Assembly ..........................6 System Sizing ........................8 Location ..........................8 Installation ......................... 9 System Preparation ......................12 Cleaning the Quartz Sleeve ....................12 Cleaning the UV Sensor ....................
Page 4: Safety Considerations
Safety Considerations It is important that care is taken when operating and/or maintaining your system. 1. Before servicing this equipment, disconnect the power cord from the electrical outlet. 2. Energy given off by the UV lamp is harmful to your eyes and skin. NEVER look directly at an illuminated UV lamp without adequate eye protection and always protect your skin from direct exposure to the UV light.
Page 5: Water Quality Parameters
Water Quality Parameters UV disinfection is only effective if the UV light can pass through the water it needs to treat. This means that the quality of your water is very important in order to ensure complete disinfection. Treated water should be tested for at the least the parameters listed below. If the water exceeds the listed parameters CULLIGAN strongly recommends that appropriate pretreatment equip- ment be installed (equipment required will depend on parameters being treated): Hardness:...
Page 6: Assembly
Assembly Unpack the system and ensure all the components are included with the system. Your system is shipped with the following components: CULLIGAN (Standard output lamp systems) LAMP KEY GLAND NUT CONTROLLER 320006 4.1 SYSTEMS O-RING RC-CE1 North American RC-CE2 Euro 300038 RC-CE3 British UV LAMP...
Page 7 CULLIGAN-HO (High output lamp systems) LAMP KEY GLAND NUT CONTROLLER 320006 4.1 SYSTEMS O-RING RCHO-CE (fits all units) 300038 5.1/6.1 SYSTEMS RCHO-C UV LAMP (fits all units) CL210HO “-05” series CL330HO “-10” series CL420HO “-15” series CL600HO “-25” series CL950HO “-40” series SLEEVE SPRING 310039 GLOW PLUG...
Page 8: System Sizing
System Sizing All CULLIGAN UV systems are rated for a specific flow rate in water that meets the quality pa- rameters on page 5. PLEASE NOTE that increasing the flow above this rating or disinfecting water that does not meet the quality parameters will decrease the dose and therefore compromise the efficacy of the system.
Page 9: Installation
To facilitate lamp removal, ensure there is enough space at the lamp connector end to safely remove the UV lamp and/or quartz sleeve (See Figure 2). The controller will require a ground fault circuit interrupter (GFCI or GFI) outlet and should be mounted beside or above the reactor. PLEASE NOTE: All CULLIGAN UV disinfection systems are intended for indoor use only as they should not be exposed to the elements.
Page 10 Step 6: Once the system has been plumbed in, gently remove the quartz sleeve from its packaging being careful not to touch the length with your hands. The use of cotton gloves is recommended for this procedure as oils from the hands can leave residue on the sleeve and lamp which can ultimately block the UV light from getting to the wa- ter.
Page 11 Step 11: Always hold UV lamps by their ceramic ends, not by the lamp quartz. Remove the lamp from its packaging. Again, the use of cotton gloves is recommended. Remove the lamp key from the lamp’s connector and set it aside for the next step. Be careful to not touch the key’s exposed contacts.
Page 12: System Preparation
System Preparation With a new installation, or any time the UV system is shut down for service, without power, or is inoperative for any other reason, the lines in the home or facility could be contaminated. Use the following steps to prepare the lines throughout the entire home or facility. Step 1: Check for and remove any “dead ends”...
Page 13: Cleaning The Uv Sensor
Step 11: Replace the o-ring and slide the sleeve back into the reactor following steps 7 and 8 from the installation section of the manual. Cleaning the UV Sensor Depending on the water quality, the UV sensor may require periodic cleaning. At a minimum, the UV sensor should be cleaning on an annual basis.
Page 14: Cuv4 Controllers
CUV4 Controllers Simplistic in operation, these systems feature a tri-colour LED that indicating system status and a 4-digit display to in- dicate lamp life remaining. Pressing the button will change the display to indicate total running time. When the UV lamp is on and within its operating age, the LED will be green.
Page 15: Cuv5 Operational Screens
A final module screen is displayed showing which specific modules were initialized. The controller then displays the lamp optimization screen for 60 seconds to allow the lamp to reach its optimum output. Finally, a final “start-up complete” screen is displayed. The system will now be ready to disinfect water flow.
Page 16: Lamp Countdown Sequence
audible chirp every audible chirp every constant audible cycles with red low 15 seconds 15 seconds alarm uv screen Lamp Countdown Sequence The system counts down the number of days until a lamp change is required. CUV5 / CUV6 CUV4 At thirty days remaining, the LED or display screen will change to a yellow caution indicator.
Page 17: Lamp Replacement (Cuv4 Systems)
System Service Suggested CUV5 and CUV6 controllers will display the System Service Suggested Screen every 6 months to remind consumers to maintain both their UV and other prefiltration. This will serve as a prompt only and will not put the system into alarm.
Page 18: System Troubleshooting
System Troubleshooting Hard Alarms: The following give a constant audible alarm. If present, the solenoid valve is closed, and the 4-20, remote alarm and WiFi modules transmit the alarm. System Display Problem Resolution Reset lamp protection circuit -unplug unit for 10 seconds. The system has detected Replace the lamp with the a problem with the...
Page 19 Soft Alarms: The following remaining errors give a 15 second audible chirp only System Display Problem Resolution Ensure all modules are connected properly to the system and to each other. Modules can be tested indi- The module indicated is vidually by plugging in one no longer communicat- at a time and cycling power ing to with the system.
Page 20: Temperature Management Devices
Temperature Management Devices Your CULLIGAN UV system is designed to run continuously to ensure optimal disinfection. However, during periods when no water is drawn through the system, the energy from the disinfection process can cause the temperature of the water inside the chamber to rise. In extreme situations elevated water temperature or the fluctuation in temperature can lower the output of the UV lamp.
Page 21 SOLENOID CONNECTION MODULE: Connects a NORMALLY CLOSED line voltage solenoid valve to the system. Maximum contact rating is 240VAC (50-60Hz) / 30VDC / 2A. On a non-monitored system, the solenoid will only close on a lamp failure error. On a monitored system, the solenoid is closed when the UV level drops below 50%.
Page 22: Culligan Standard Output System Specifications
CULLIGAN Standard Output System Specifications CULLIGAN EQUIPMENT SPECIFICATIONS Residential systems (standard output lamps) Multi-Use / CUV4-021 CUV4-031 CUV4-061 CUV4-101 CUV4-151 CUV4-201 MODEL CUV5-021 CUV5-031 CUV5-061 CUV5-101 CUV5-151 CUV5-201 CUV6-021 CUV6-031 CUV6-061 CUV6-101 CUV6-151 CUV6-201 1.6 gpm 2.2 gpm 3.4 gpm 6.3 gpm 7.9 gpm NSF Class A Flow Rate...
Page 23: Culligan-Ho High Output System Specifications
CULLIGAN-HO High Output System Specifications CULLIGAN EQUIPMENT SPECIFICATIONS Residential Crossover systems (high output lamps) CUVH4-5 CUVH4-10 CUVH4-15 CUVH4-25 CUVH4-40 MODEL CUVH5-5 CUVH5-10 CUVH5-15 CUVH5-25 CUVH5-40 CUVH6-5 CUVH6-10 CUVH6-15 CUVH6-25 CUVH6-40 2.2 gpm 4.0 gpm 5.4 gpm 7.9 gpm 18 gpm NSF Class A Flow Rate 8.3 lpm 15 lpm...
Page 24 Performance Data Sheet (on all NSF/ANSI Standard 55, Class A Systems) System Tested and Certified by NSF International against CSA B483.1 and NSF/ANSI 55 for Disinfection Performance, Class A CUV6-021A CUV6-031A CUV6-061A Model CUV6-101A CUV6-151A CUVH6-051A CUVH6-101A CUVH6-151A CUVH6-251A CUVH6-401A CUV6-021A-12V CUV6-031A-12V CUV6-061A-12V...
Page 25 Performance Data Sheet (on all NSF/ANSI Standard 55, Class B Systems) System Tested and Certified by NSF International against CSA B483.1 and NSF/ANSI 55 for Disinfection Performance, Class B CUV5/6- CUV5/6- CUV5/6- CUV5/6- CUV5/6- CUVH5/6- CUVH5/6- CUVH5/6- CUVH5/6- CUVH5/6- Model 021B 031B 061B...
Page 26: Culligan Systems Limited Warranty Statement
Culligan Systems Limited Warranty Statement Products manufactured for Culligan by LUMINOR Environmental Inc. (LUMINOR) are warranted to the original user only to be free of defects in material and workmanship for a period as speci- fied below. This warranty only applies to the original purchaser and is not transferable. UV SYSTEMS Ten (10) year Limited Warranty on the stainless steel reactors, from the date of original purchase, or installation (proper documentation required for verification).
Page 27: To Get Warranty Service
TO GET WARRANTY SERVICE To obtain service under this warranty, you must first contact LUMINOR Customer Service at (855) 837-3801 to obtain a Warranty Return Authorization. You will then need to return the product through the Culligan Dealer or Distributor where the product was originally purchased, together with proof of purchase and installation date, failure date, and supporting installation data.
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Page 30 Manufactured under licence by: LUMINOR Environmental Inc. 80 Southgate Drive, Unit 4 Guelph, Ontario N1G 4P5 Phone (855) 837-3801 www.luminoruv.com better water. pure and simple.® PN: 910132 Version Date: 02-2023...

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Aqua Flo CUV4 Series Operation & Installation Instructions

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