Volvo VNL760 Manual
  1. Manuals
  2. Brands
  3. Volvo Manuals
  4. Trucks
  5. VNL760
  6. Manual
Volvo VNL760 Manual

Volvo VNL760 Manual

Hide thumbs
1
2
3
Table Of Contents
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
Table of Contents

Advertisement

Quick Links

Download this manual
Preface for use in Sales Master
Please note that all drivers manuals are VIN specific to
address all features included in a driver's particular truck.
This manual is spec'd for a VNL760 6x4 tractor with the
Globetrotter Package so that most available features are
included.
Dear Volvo Owner
Congratulations on your new truck and thank you for your confidence! We hope you
will derive great satisfaction and benefit from your truck for many years to come.
This driver's manual contains information tailored to your particular truck. It covers the
truck's equipment, care and maintenance, as well as tips for safe and fuel-efficient
driving. To help you get the most out of your truck we recommend that you take
advantage of our advice and tips.
If you have any questions or want to know more about your truck, please contact your
authorized Volvo dealer.
©2015 Volvo Trucks North America, Greensboro, NC USA.
All rights reserved. No part of this publication may be reproduced, stored in retrieval
system, or transmitted in any forms by any means, electronic, mechanical,
photocopying, recording or otherwise, without the prior written permission of Volvo
Trucks North America.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the VNL760 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Volvo VNL760

Summary of Contents for Volvo VNL760

  • Page 1 Preface for use in Sales Master Please note that all drivers manuals are VIN specific to address all features included in a driver's particular truck. This manual is spec'd for a VNL760 6x4 tractor with the Globetrotter Package so that most available features are included.

  • Page 2: Service And Assistance

    If questions or complaints arise, first discuss the matter with the Canadian customers who wish to report a safety-related defect service manager at the Volvo facility involved. If you are not to Transport Canada — Defect Investigations and Recalls, may...
  • Page 3 Contact Volvo Trucks de Mexico by calling 011-52-55-50-81-68-50 or by writing to: Volvo Trucks de Mexico, S.A. de C.V., Prol. Paseo de la Reforma 600, 1er. Piso — 121, Col. Santa Fe Pena Blanca, C.P.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS 01 Introduction 02 Driving Tips 03 Safety Important Information......2 Driver Environment......44 Safety Equipment......70 Identification Labels......8 Starting..........46 Safety Belt System......71 General Safety Information....11 Driving in an Urban Area....48 Seat Belts.......... 72 Warranty Information......
  • Page 5 TABLE OF CONTENTS 04 Locks and Alarm 05 Driving Environment 06 Starting and Driving Locks and Alarm....... 84 Overview of Instruments....90 Power Supply........178 Driver Information Display (DID)..103 Starting..........181 Immobilizer........183 Climate Control System....123 Dash Switches........ 126 Cold-Weather Operation....
  • Page 6 TABLE OF CONTENTS 07 Infotainment 08 Emission Solution and Control 09 Maintenance, Lubrication and Service SEM First-Time Authorization..252 Aftertreatment, Volvo...... 292 Infotainment, Overview....253 Pre-Trip Inspection and Daily Settings, Infotainment System..259 Maintenance........312 Telephone........263 Pre-Trip Inspection Quick List..316 Mobile internet via USB....
  • Page 7 TABLE OF CONTENTS Cab Maintenance......390 10 Emergency Action Lubrication........392 Towing..........410 Headlamp Bulb Replacement..397 Jump-Starting Engine..... 418 Wiper Blades........398 Vehicle Cleaning......399 Seat Belt Maintenance....401 Roof Extender......... 402 Front Bumper / Plate Mounting..403 Modifications to Vehicle....404 Metric Conversions......

  • Page 9: Introduction

    Introduction...

  • Page 10: Important Information

    This is a good way to learn more Support for Volvo trucks may be limited about the functions and equipment the with model years 1998 and older. truck has, and to be able to use them NOTE properly.

  • Page 11: Event Data Recording Devices

    • Steady Blue — high-beam headlights to the EDR, please contact a certified environment for drivers and makes it Volvo dealer or regional service office. easier and faster to accurately track, • Flashing Green — turn signals manage and share data during driving •...
  • Page 12 Remote Diagnostics and Subscription Agreement. This can be maintenance and vehicle improvements. done at the time of the delivery or To the extent allowed by law, Volvo Remote Programming through the website. reserves the right to access, use and control this information.

  • Page 13: Open Source Software

    This depends on the Recheck this torque again after 800 licence terms for the respective software, km (500 miles). as agreed between the Volvo Group and the respective licensors. • Check oil and coolant levels frequently.

  • Page 14: Noise Emissions

    Volvo, with all The following Noise Control System applicable U.S. EPA Noise Control inspection and maintenance instructions (2) the use of the vehicle after such Regulations.
  • Page 15 Important Information Vehicle Accessory tubing, flexible tubing or exhaust pipe the hood, engine compartment insulating clamping. materials (including hood insulation, Connector bulkhead insulation, doghouse • Removal, or rendering inoperative, of insulation, etc.) splash shields, cab A TMP RP1226 Connector is placed the temperature-modulated cooling fan skirts, fender shields, and body panels.

  • Page 16: Identification Labels

    Identification Labels DO NOT exceed these ratings by VIN Locations overloading The Vehicle Identification Number (VIN) Vehicle Identification is displayed in two locations (a frame rail The VIN is shown on the Vehicle stamping and a label). The 17-digit VIN Identification label.

  • Page 17: Transmission Identification

    Identification Labels identify the emission standard under Transmission Identification which the engine was certified. I-Shift Transmission The VOLVO I-Shift transmission serial number is located on the clutch housing. Engine Identification Label California Proposition 65 CAUTION WARNING To maintain compliance with emission...
  • Page 18 Identification Labels included a visual representation of the sun visor decal and the door kick plate labels that make Globetrotter unique. Door Kick Plate Sun Visor Publication_PC04...

  • Page 19: General Safety Information

    WARNING Labels Driver attitude is the most important part of Breathing diesel engine exhaust exposes any effective vehicle safety system. Volvo you to chemicals known to the State of Volvo cannot anticipate every possible strongly encourages all drivers and California to cause cancer and birth...
  • Page 20 General Safety Information WARNING Secure loose objects. Loose objects in the cab or sleeper can be dangerous in a sudden stop or on bad roads. Secure any appliance added to the vehicle, such as a refrigerator or a radio. WARNING Keep clear of fan when engine is running.
  • Page 21 Completed Vehicles label may be either an Incomplete cause personal injury or equipment In addition to the label supplied by Volvo Vehicle or Completed Vehicle label. Both damage. The labels shown are as the chassis-cab manufacturer, a labels are described below.
  • Page 22 General Safety Information 1 Bumper Lock Label 2 Personal Injury Label 3 Splash Shield Label 4 A/C Label 5 SRS Label 6 Frame Label 7 Rear Impact Label 8 DEF Label 9 Release Handle Label 10 Fuel Label 11 Roof Extender w/ Fifth Wheel Label 12 Air Suspension Label 13 Suspension Torque Label 14 Rear Impact Label...
  • Page 23 General Safety Information 1 Frame Weld Label 2 Do Not Step Label 3 Fuel Label 4 Fuel Label 5 Hot Exhaust Label 6 Fairing Warning Label 7 Fairing Label 8 Electrical Label 9 Splash Shield Label 10 Belt Placement Label 11 Hood Label 12 Transmission Fluid Label 13 Personal Injury Label...
  • Page 24 General Safety Information Advisory Labels On Driver-Side Heat Shield Label Sun Visors The two piece heat shield must be mounted at all times around the EGR valve. DANGER DO NOT OPERATE ENGINE WITHOUT HEAT SHIELD. OPERATION WITHOUT A HEATSHIELD CAN RESULT IN A VEHICLE FIRE WITH POTENTIAL PROPERTY DAMAGE AND/OR PHYSICAL INJURY.

  • Page 25: Warranty Information

    Volvo distributor for additional vehicle. Systems on each new Volvo diesel information. engine in a new Volvo truck to comply NOTE If any unauthorized additions, deletions with all United States Federal and or modifications are made to any portion...

  • Page 26: California Emission Control Warranty Statement

    Volvo warrants the Emission Control NOTE within a reasonable period of time. Systems on each new Volvo diesel engine in a new Volvo truck to comply Note: For specifics of the prohibited NOTE vehicle/engine modifications refer to the with all State of California emissions Volvo Body Builders documentation.
  • Page 27 Warranty Information retain all receipts covering maintenance IMPLIED INCLUDING, BUT NOT • Jumper to AHI Pressure Regulator of your vehicle, but Volvo cannot deny LIMITED TO, IMPLIED WARRANTY OF • ACM Power Supply warranty solely for the lack of receipts or MERCHANTABILITY OR FITNESS FOR •...
  • Page 28 • Aftertreatment DEF Tank Heater Valve Replaced parts and paid invoices emission control components can cause • Aftertreatment DEF Tank Temperature must be presented at a Volvo facility severe damage to the engine. Sensor as a condition of reimbursement for •...

  • Page 29: Customer Assistance

    In the event that damage results from to be the equivalent of Volvo parts in unauthorized adjustments to any emission • Damage resulting from accident, control system components, as evidenced performance and durability.
  • Page 30 LIMITED TO, IMPLIED WARRANTY OF Maintaining a GHG Certified Tire 40 CFR part 1037. Volvo reserves the MERCHANTABILITY OR FITNESS FOR In order to maintain the certified rolling right to make any changes in design, or...
  • Page 31 Warranty Information Drive and Steer Only: The first 24 Pressure Switches & Transducers Main months or 38 624 km (24,000 miles) of Climate Unit Bunk Climate Unit vehicle operation, whichever occurs first, 60 Months or 161 000 km (100,000 mi), and applying only to the first set of tires whichever occurs first.

  • Page 32: Warranty Certificates

    Volvo Group North America LLC, d/b/a Volvo Trucks North America (“Volvo Trucks”), warrants certain individual components of the new Volvo truck to be free from defects in material and workmanship under normal use and service up to the periods as specified, provided all Volvo Trucks’...
  • Page 33 (402 336 km) whichever occurs first, limited to the truck (less trailer), and to a single Towing tow per incident to the nearest authorized Volvo Trucks service center. Charges in excess of $1,000.00 are not covered unless Volvo Action Service is contacted and approves additional amounts prior to tow.
  • Page 34 America. Warranty repairs performed by an authorized Volvo dealer in accordance with the terms of the warranty set forth herein are free of charge. Warranty consideration can only be given if the deficiency is brought to the attention of an authorized Volvo dealer upon discovery and the vehicle must be made available, in a timely fashion during the coverage period, for repair.
  • Page 35 13. LABOR: Labor to remove and install a Covered Part is included only if a Volvo Trucks authorized dealer originally installed the Covered Part. Labor for overtime and/or shift differential is not covered. Excessive labor for a warrantable repair due to the prior installation of equipment or body is not covered.
  • Page 36 24. TIRES: Tires are not covered by this warranty, but may be covered by separate warranties given by their respective manufacturers. 25. CHANGES: Volvo Trucks reserves the right to make any changes in design, or make additions to or upon its products, without incurring any obligations to install the same changes on vehicles previously built.
  • Page 37 Volvo Group North America LLC, d/b/a Volvo Trucks North America, (“Volvo Trucks”) warrants certain individual components of each new Volvo D11 and D13 EPA 17 and newer emission engine in a new Volvo truck to be free from defects in material and workmanship under normal use and service up to the periods specified, provided all Volvo Trucks maintenance and inspection requirements are followed.
  • Page 38 Warranty Certificates Covered Standard Components List: Qualifications and Limitations 24 Months or 250,000 Miles (402 336 km) Crankcase Ventilation Assembly Crankshaft Crankshaft Hub Cylinder Block Includes: Casting, Main Caps, and Bolts Cylinder Block Heater Cylinder Head Includes: Assembly, Casting, Bolts, Plugs, and Sleeves Diesel Particulate Filter Assembly (DPF) / Includes: Aftertreatment Hydrocarbon Injector (AHI), Aftertreatment Wiring Harness, Diesel Oxidation Catalyst (DOC) / Selective...
  • Page 39 Warranty Certificates Covered Standard Components List: Qualifications and Limitations 24 Months or 250,000 Miles (402 336 km) Gaskets, Seals, O Rings, and Silicon Sealant Gears All internally lubricated gears only (Timing and Idler Gears) Hoses and Lines Supplied with Engine Fluid carrying.
  • Page 40 (402 336 km), whichever occurs first, limited to truck (less trailer), and to a single tow per incident to the nearest authorized Volvo Trucks service center. Charges in excess of $1,000.00 are not covered unless Volvo Action Service is contacted and approves additional amounts prior to tow.
  • Page 41 America. Warranty repairs performed by an authorized Volvo dealer in accordance with the terms of the warranty set forth herein are free of charge. Warranty consideration can only be given if the deficiency is brought to the attention of an authorized Volvo dealer upon discovery and the vehicle must be made available, in a timely fashion during the coverage period, for repair.
  • Page 42 13. LABOR: Labor to remove and install a Covered Part is included only if a Volvo Trucks authorized dealer originally installed the Covered Part. Labor for overtime and/or shift differential is not covered. Excessive labor for a warrantable repair due to the prior installation of equipment or body is not covered.
  • Page 43 24. TIRES: Tires are not covered by this warranty, but may be covered by separate warranties given by their respective manufacturers. 25. CHANGES: Volvo Trucks reserves the right to make any changes in design, or make additions to or upon its products, without incurring any obligations to install the same changes on vehicles previously built.
  • Page 44 Volvo Group North America LLC, d/b/a Volvo Trucks North America (“Volvo Trucks”), warrants certain individual components of the Emission Control System in a new Volvo truck equipped with a new Volvo D11, D13, and D16 EPA 17 emission engine in a new Volvo truck to be free from defects in material and workmanship under normal use and service up to the periods specified, provided all Volvo Trucks’...
  • Page 45 Warranty Certificates Covered Emission Components List: Qualifications and Limitations 60 Months or 100,000 Miles (160 934 km) Aftertreatment Control Module (ACM) Aftertreatment Diesel Particulate Filter (DPF) Includes: Aftertreatment Doser, Aftertreatment Doser Module (Aftertreatment Fuel Shutoff with Aftertreatment Diesel Oxidation Catalyst Valve, Aftertreatment Fuel Pressure Sensor), Engine Exhaust Gas Temperature (EGT) (DOC) Sensor, Aftertreatment DPF Intake Temperature Sensor, Aftertreatment DPF Outlet...
  • Page 46 Warranty Certificates Covered Emission Components List: Qualifications and Limitations 60 Months or 100,000 Miles (160 934 km) Sensor, Aftertreatment Intake NOx Sensor, Aftertreatment Outlet NOx Sensor, Ambient Air Temperature Sensor Sensor, Charge Air Cooler Temperature Out (OBDEP-C Engines) Sensor, Crankshaft Position (CKP) Sensor, Engine Coolant Temperature (ECT) Sensor, Engine Exhaust Gas Recirculation (EGR)
  • Page 47 America. Warranty repairs performed by an authorized Volvo dealer in accordance with the terms of the warranty set forth herein are free of charge. Warranty consideration can only be given if the deficiency is brought to the attention of an authorized Volvo dealer upon discovery and the vehicle must be made available, in a timely fashion during the coverage period, for repair.
  • Page 48 13. LABOR: Labor to remove and install a Covered Part is included only if a Volvo Trucks authorized dealer originally installed the Covered Part. Labor for overtime and/or shift differential is not covered. Excessive labor for a warrantable repair due to the prior installation of equipment or body is not covered.
  • Page 49 24. TIRES: Tires are not covered by this warranty, but may be covered by separate warranties given by their respective manufacturers. 25. CHANGES: Volvo Trucks reserves the right to make any changes in design, or make additions to or upon its products, without incurring any obligations to install the same changes on vehicles previously built.

  • Page 51: Driving Tips

    Driving Tips...

  • Page 52: Driver Environment

    Driver Environment Always wear a seat belt • Adjust the driver seat and mirrors for a good driving • position • Use the cab's storage compartments Publication_PC04...
  • Page 53 Driver Environment Driver Environment For your safety at work, always wear a seat belt. Remember that it is a legal requirement. Driving Position It is important that you sit comfortably and have good visibility while you are driving. Arms and back must have a restful, natural posture.

  • Page 54: Starting

    Starting Cold starting, use engine block heater • Warm up the truck by driving at low engine speeds • instead of running it at idling speed Start in the lowest gear • Publication_PC04...
  • Page 55 Starting Starting Starting on Hills Activate the Hill Start Assist function in When you start your truck there are order to keep the truck stationary while several things you can do to save fuel starting. and reduce wear on the truck. When starting on a hill, you can avoid Cold Starting unnecessary clutch wear by using the...

  • Page 56: Driving In An Urban Area

    Driving in an Urban Area Plan your driving • Use the truck's mirrors and direction indicators • Always watch out for pedestrians • Publication_PC04...
  • Page 57 Driving in an Urban Area Driving in an Urban Area WARNING When driving in an urban area, there are This vehicle is equipped with a Back-Up several tricks that can enhance Alarm. efficiency. ALARM MUST SOUND! Failure to maintain a clear view in the Smart Driving direction of travel could result in serious Plan your route to avoid unnecessary...

  • Page 58: Driving On A Highway

    Driving on a Highway Plan your driving • Maintain an even, steady speed when possible • Publication_PC04...
  • Page 59 Driving on a Highway Driving on a Highway Gear Changing Skip gears if the conditions so permit. There are many ways to enhance We recommend that you drive according efficiency when driving on a highway. to the tachometer and maintain an even Remember that roads with many uphill engine speed.

  • Page 60: Driving In Hilly Terrain

    Driving in Hilly Terrain Accelerate in uphill incline • Let the truck coast when the terrain allows it • Publication_PC04...
  • Page 61 Driving in Hilly Terrain Driving in Hilly Terrain Your driving technique in hilly terrain can make a major difference to fuel consumption. Uphill When approaching an uphill incline you should try to maintain your speed and allow the engine to use the trucks pulling power at low revs to get you up the hill.

  • Page 62: Driving In The Rain

    Driving in The Rain Make sure you have good visibility • Adapt your speed • Check the tread depth of the tires • Publication_PC04...
  • Page 63 Driving in The Rain Driving in the rain When driving in rain, it is important that you have good visibility and maintain a suitable speed. If your truck is equipped with air conditioning, then you can use it to remove moisture from the cab. To remove ice from the windows, use the defroster.

  • Page 64: Driving On A Slippery Road

    Driving on a Slippery Road Adapt the speed according to road surface • Use the truck's auxiliary systems on difficult road • surfaces Publication_PC04...
  • Page 65 Driving on a Slippery Road Driving on a Slippery Road Surface Although your vehicle is equipped with traction enhancing features, the most effective action is to adapt your speed to the present driving conditions. Differential Lock On an extremely slippery surface, you can engage the differential lock so that the wheels drive at the same speed.

  • Page 66: Driving On A Wintry Road

    Driving on a Wintry Road Keep the windshield clear • Make sure you have good visibility • Adapt your speed • Use snow chains or similar • Publication_PC04...
  • Page 67 Driving on a Wintry Road Driving on Wintry Road Surfaces When driving on wintry road surfaces, there are several functions available for you to use. Climate System If there is mist or ice on the windows, then you can use the defroster function to clear the windows.

  • Page 68: Driving In A Dusty And Smoky Environment

    Driving in a Dusty and Smoky Environment Use recirculation • Publication_PC04...
  • Page 69 Driving in a Dusty and Smoky Environment Driving in a Dusty and Smoky Environment You can use air recirculation in the cab in order to keep out dust and other unsuitable air. Only use recirculation for short periods. Clean the inside windshield with normal window cleaning agent on regular basis.

  • Page 70: Parking

    Parking Use the parking brake • Avoid use of idling speed • Publication_PC04...
  • Page 71 Parking Parking When you stop to park there are several things you should think about: Avoid Idling The truck does not need to run at idling speed before driving off. Warm up the engine at low engine speeds. Avoid idling during normal driving as well. Idling normally accounts for 5-6% of total fuel consumption, of which 50 - 80% is unnecessary idling.

  • Page 72: Refuelling

    Refuelling Check the tire pressure • Fill washer fluid • Check the level of DEF Fluid • Publication_PC04...
  • Page 73 Refuelling Refuelling When you stop to refuel you should take the opportunity to do the pre-trip inspection and check all functions of your vehicle. DEF Fluid Make it a habit to check the DEF Tank fluid level while you are refueling. Running the engine without DEF Fluid can damage the exhaust gas cleaning aftertreatment system.

  • Page 74: Service And Maintenance

    Service and Maintenance Use the correct fuel for your truck • Follow the service schedule for your truck • Publication_PC04...
  • Page 75 You can reduce costs and extend the life of your vehicle by performing regular maintenance. Always use the fuel and oils recommended by Volvo. Ask your Volvo workshop to assist by providing a customized service schedule for your particular truck. Wheel Alignment Remember to check on wheel and axle alignment on both tractor and trailer.
  • Page 77 Safety...

  • Page 78: Safety Equipment

    The equipment can be ordered from and installed by Volvo or installed by the vehicle owner. The fire extinguisher must be located so that it is readily accessible for use. The extinguisher must be securely mounted to prevent sliding, rolling, or vertical movement relative to the motor vehicle.

  • Page 79: Safety Belt System

    Safety Belt System Safety Belt System The safety belt system is the main restraint application in the vehicle. All vehicles are equipped with this system. The safety belt system monitors the safety belt latch and vehicle speed. When the vehicle is started the safety belt telltale displays in the cluster.

  • Page 80: Seat Belts

    Seat Belts Seat Belts Belt Unfastening squeeze the release lock and move the belt to the desired position. The belt Push down on the button to release the Retractable Seat Belts locks into place when the lock is belt. The locking retractable seat belt is released.
  • Page 81 Seat Belts incorporated into the seat belt assembly, the Komfort® Latch mechanism. Allow and may be used to relieve any the belt to retract into the retractor. discomfort caused by the constant Emergency Release — In the event of pressure of engaged seat belts. an emergency, release the seat belt buckle.

  • Page 82: Srs System

    The Volvo SRS Airbag provides part in whether or not the airbag is increased protection in frontal collisions, activated.
  • Page 83 Components result in serious injury or death. Air Bag/Horn Work on the system may only be carried Steering Wheel out by an authorized Volvo Trucks dealer. To allow the SRS system to work Clock Spring as designed: Publication_PC04...
  • Page 84 SRS System • Never drive an SRS system equipped vehicle with the hands on the steering wheel pad/airbag module. • No objects, accessory equipment or stickers may be placed on, attached to or installed near the SRS cover in the center of the steering wheel.

  • Page 85: Safety Restraints (Sleeper Bunks)

    Safety Restraints (Sleeper Bunks) Sleeper Bunk Restraint Bunk Restraint Operation • Check all hardware for breakage, distortion, or excessive corrosion. To Attach Net Restraint Lower Bunk A sleeper bunk restraint is provided as a • Ensure that fasteners are securely means of preventing ejection of an •...

  • Page 86: Carbon Monoxide Detection

    Carbon Monoxide Detection A by-product of combustion, carbon Alarm Unit CAUTION monoxide is invisible, tasteless, odorless and is produced by all engines. The following symptoms are related to CARBON MONOXIDE POISONING and DANGER should be discussed with ALL passengers: Actuation of this device indicates the •...
  • Page 87 Carbon Monoxide Detection present or high levels are short-lived, the alarm condition are also hazardous. WARNING micro controller accumulates the Treat these “nuisance” alarms as an information and determines when an actual carbon monoxide alarm condition. • This carbon monoxide alarm is alarm level has been reached.
  • Page 88 Carbon Monoxide Detection Unit Alarm Guidelines If the alarm system sounds follow the guidelines below: 1. Operate Reset/Silence button 2. Call your emergency services (Fire department OR 911). 3. Immediately move to fresh air– outdoors or by an open door/window. Check that all persons are present.

  • Page 89: Quick Release Bumper End Cap

    Bumper End Cap Quick release Bumper End Caps A new quick release bumper end cap is available on Volvo VN models. This Quick Release Bumper End Cap Sticker bumper end cap allows for quick and extensive accessibility to components under the hood, especially the engine.
  • Page 91 Locks and Alarm...

  • Page 92: Locks And Alarm

    If more keys are needed, order them handle forward. The handle stays in through your authorized Volvo dealer. place, indicating the door is locked. It can be unlocked without opening the door by moving the door lock handle to the middle position.
  • Page 93 Locks and Alarm Doors Electronic Locks To close the door from the outside, place the hand flat against the door lock area With electronic locks, to lock both doors The door has a position lock that enables and push the door shut. from inside the cab, push the door lock the door to remain open in two different handle forward on either door.

  • Page 94: Remote Keyless Entry

    Locks and Alarm frequency (UHF) radio signal is Remote Keyless Entry Battery Replacement transmitted to the receiver in the vehicle. This vehicle is equipped with a Remote Under normal use, the transmitter battery The transmitter must be within Keyless Entry system. This system lasts approximately two years.

  • Page 95: Programming The Transmitter

    Locks and Alarm Install a new battery with the positive both functions of the transmitter. Repeat Programming the Transmitter (+) side down. for all transmitters, if applicable. • If a single function on one transmitter Turn the ignition switch ON/Off four is inoperative, replace the times.

  • Page 97: Driving Environment

    Driving Environment...

  • Page 98: Overview Of Instruments

    Overview of Instruments Overview of Instruments Before driving this vehicle, locate the instruments and controls, and become thoroughly familiar with their operation. After starting and when driving, ensure that the instrument readings are normal. Air Vent Wiper Control Stalk 15 Accelerator Pedal Light Control Panel Accessory Power Outlet/USB Port 16 Brake...
  • Page 99 Overview of Instruments Air Vent Wiper Control Stalk 15 Accelerator Pedal Light Control Panel Accessory Power Outlet/USB Port 16 Clutch (Manual Transmission)/Brake Instrument Cluster 10 Dash Switches 17 Hood Latch Steering Wheel Controls 11 Radio 18 Steering Column Tilt Control Pedal Tractor Parking Brake 12 Manual Shifter 19 Ignition Button...
  • Page 100 Overview of Instruments Steering Wheel Trailer Air Supply Tractor Parking Brake Dash Switches Air Vent Infotainment Screen Radio I-SHIFT Gear Selector Climate Control Unit 10 Trailer Hand Brake Publication_PC04...
  • Page 101 Overview of Instruments Alarm, Check and Information Symbol Meaning Tell-Tales Symbols ABS Malfunction Trailer A tell-tale is a display that indicates the Symbol Meaning actuation of a device, a correct or Malfunction Indicator Lamp defective condition, or a failure to function.

  • Page 102: Differential Lock

    Overview of Instruments 10 High Exhaust System DANGER Symbol Meaning Temperature (HEST) Electronic Stability Control (ESC) Failure to take necessary action when the The High Exhaust System Indicator STOP tell-tale is on can ultimately result in Temperature (HEST) Icon illuminates automatic engine shutdown and loss of when the vehicle engine/ power steering assist.
  • Page 103 Overview of Instruments 17 Light Indicator 25 Tire Pressure Monitoring Illuminates when there is a lighting System (TPMS) Indicator system error. Indicates that there is an issue with the vehicle's tire pressure. 18 Traction Control System (TCS) Maintenance is required. Indicator Indicates the Traction Control System (TCS) is active.
  • Page 104 Overview of Instruments Parking Brake Valve Trailer Air Supply The parking brake valve is a yellow The trailer air supply valve is a red diamond-shaped knob. Pull the knob to octagonally-shaped knob. Pull the knob apply the parking brakes. Push the knob to apply the trailer emergency brakes.
  • Page 105 Overview of Instruments Intake Manifold Pressure Gauge Tachometer Aftertreatment DEF Gauge Fuel Gauge Speedometer Application Air Pressure Gauge Secondary Air Pressure Gauge Primary Air Pressure Gauge Engine Oil Pressure Gauge 10 Coolant Temperature Gauge Publication_PC04...
  • Page 106 Overview of Instruments 1 Tachometer 2 Speedometer The tachometer displays the engine's Indicates the speed of the vehicle. revolutions per minute (RPMs). The speedometer is driven by the vehicle's electronic system. Speedometer (Miles per Hour) 3 Application Air Pressure Gauge The application air pressure gauge (A) is connected to the air brake system via sensors.

  • Page 107: Fuel Gauge

    Overview of Instruments is depressed or the trailer hand brake is applied. 4 Fuel Gauge Indicates fuel level. The fuel gauge is connected to a fuel sensor unit in the fuel tank. There is only one sensor even if the vehicle is equipped with dual tanks.
  • Page 108 7 Coolant Temperature Gauge The coolant temperature gauge indicates engine coolant temperature. The normal operating temperature for Volvo engines is 80 to 105° C (176 - 221° F). If the temperature remains below or exceeds the normal temperature range, the cooling system should be checked for problems by an authorized Volvo truck dealer.
  • Page 109 Overview of Instruments 8 Intake Manifold (Turbo Boost) Pressure Gauge The intake manifold or turbo boost pressure gauge indicates intake manifold pressure to the engine. Publication_PC04...
  • Page 110 Overview of Instruments 9 Primary Air Pressure Gauge (P) The primary air pressure gauge (P) displays the pressure of the air stored in the primary air tank. The primary and secondary air pressure gauges should display equal pressures under normal operating conditions.

  • Page 111: Steering Wheel Controls

    Driver Information Display (DID) Steering Wheel Controls • Day and Date • Time Four of the buttons on the right-hand side of the steering wheel are used to • Total Vehicle Miles select and view the various Driver • Chassis ID Information Display (DID) screens.
  • Page 112 Driver Information Display (DID) Steering Wheel Button Functions NOTE • Toggle/Scroll Up/Down/Enter Button; The Home button toggles between the This button is used to open, scroll previous screen and the Home screen. through menus, adjust values or make selections. Selecting a Menu The following illustration displays the •...

  • Page 113: Applications Menus

    Driver Information Display (DID) DID Menus Press the left Back button to return to fuel data information displayed the previous menu or display, or to include miles per gallon (MPG), time cancel a setting or operation. in idle percentage, and time in the Driving Menus 'Sweet Spot' percentage.
  • Page 114 Driver Information Display (DID) • Trip 1; includes various trip data information for both the vehicle's menus. These menus provide basic trip including average speed, fuel primary and secondary braking data such as: economy, hours driven, distance systems. Distance (driven); Provided in either traveled, etc.
  • Page 115 Driver Information Display (DID) • Reset Trip X; resets all trip information to zero. • Pause Trip X; pauses the trip information updates. • Resume X; resumes the trip updates after being paused. • More Info; provides additional trip information such as cruise control time, engine brake time, max RPM, etc.
  • Page 116 Driver Information Display (DID) The Trip menu is paused. No new information is recorded. The following screen displays. A pause icon displays in the upper, left-hand side of the screen. 3 Press Enter to return to the main Trip Distance Driven menu.
  • Page 117 Driver Information Display (DID) 2 Use the Toggle/Enter button to scroll to 2 Use the Toggle/Enter button to scroll to 1 Displayed Axle Marker Tire Monitor. Pop-up Notices. 2 Specific Axle Displayed 3 Press Enter. 3 Press Enter. 3 Tire Pressure 4 Tire Temperature The Tire Monitor main screen displays.
  • Page 118 Driver Information Display (DID) Sweet Spot percentage of driving within the Sweet Spot setting. This menu provides fuel data information. Examples of the fuel data There are three target listings below the information displayed include miles per main Sweet Spot information. These gallon (MPG), time in idle, and time in listings provide set goals for each of the the 'Sweet Spot'.
  • Page 119 To access the Truck Data sub-menus oil level. Vehicle Diagnostics from the Driver Information Display, • Volvo Advanced Driver Assist 1 From the Truck Data menu, use the complete the following steps: (VADA), Configuration; This sub- Enter/Toggle steering wheel control...
  • Page 120 Driver Information Display (DID) View Active Faults, Cluster Self Test and wheel control button, to scroll to Cluster Telematics Gateway (TGW) Status. Self Test. Use the Toggle/Enter button to scroll to 2 Press Enter. and select one of these menus. The Cluster Self Test screen displays.
  • Page 121 Telematics Gateway Status (TGW). • Volvo Active Driver Assist (VADA) 2 Press Enter. Test; This test provides both a visual The TGW Status screen displays. and auditory test of the VADA Lane Departure Warning (LDW) Test Screen system.
  • Page 122 (Volvo Active Driver Assist) intervals. • Cluster Software; Includes the following screen displays. For additional information on VADA (Volvo vehicle cluster's programming Active Driver Assist) refer to Driver Assist/ information. Enhanced Stability chapter. To access the General Info menu...
  • Page 123 Driver Information Display (DID) To access the Life of Vehicle Totals • Driver Speed Alert; this submenu menu complete the following: provides a setting for a speed alert. If the driver exceeds a set speed limit 1 From the Vehicle Diagnostics main an alert is provided if turned ON.
  • Page 124 Driver Information Display (DID) • Time & Date; This submenu allows Activate Immobilizer the driver to adjust the clock (12 hour The Activate Immobilizer feature is used or 24 hour), current time and date. to prevent the engine from starting. If your vehicle was not ordered with this The following sections provide addition feature, you can order it through a...
  • Page 125 Driver Information Display (DID) 6 To change the speed limit, use the Global Units Toggle/Enter button to scroll to the To change the Global Units setting in the desired number. DID complete the following: 7 Once the number is reached, press Use the Toggle/Enter button to scroll Enter.
  • Page 126 Driver Information Display (DID) Use the Toggle/Enter button to scroll 4 Press Enter. to the System Volume Levels sub- 5 Use the Toggle/Enter button to adjust menu. the system volume setting. Press Enter. The System Volume Levels screen displays. 3 Press Enter to highlight the target setting.
  • Page 127 Driver Information Display (DID) 1 From the DID Home screen, press the Options Options button on the right-hand side of the steering wheel. The Options menu allows the driver to adjust various settings associated with 2 Press Enter. the instrument cluster and Driver Information Display (DID) screen.
  • Page 128 Driver Information Display (DID) 3 Press any steering wheel control 4 Press Enter to set the brightness level. button to illuminate the entire instrument The Brightness level stays at the cluster and DID. selected level even if the vehicle is 4 Press Enter to uncheck the Black turned off and restarted.
  • Page 129 Driver Information Display (DID) • Throttle Percentage 3 Use the Toggle/Enter button to scroll through the available favorites. • Engine Load Percentage 4 Press Enter to select the visible • Pyrometer favorite in the section. • Sweet Spot Status Icon The next 'favorite' section is •...
  • Page 130 Driver Information Display (DID) To save the changes, press the Home button. The screen automatically opens at the Home screen. Publication_PC04...

  • Page 131: Climate Control System

    Climate Control System Climate Control System the engine run or idle for more than 10 Electronic Climate Control minutes with the ventilation system NOTE control switch in the OFF position. Even with the ventilation system ON, running For climate control systems, after a pre- the engine while parked or stopped for determined number of "vehicle starts"...
  • Page 132 Climate Control System (64°F and 80°F), the ECC Fog and Ice Removal NOTE automatically adjusts itself close to Turn knob to defrost. the selected temperature, similar to a Turn the bunk and dash fan speed knob to 0 or OFF before initiating remote software thermostat.

  • Page 133: Manual Climate Control

    Climate Control System ECC Air Distribution CAUTION The temperature sensor shown in the illustration, detects the temperature in the cab. DO NOT cover the sensor, and DO NOT place warm objects, like coffee makers or refrigerators, close to the sensor. Manual Climate Control Always allow the dashboard vents to remain open.

  • Page 134: Dash Switches

    Dash Switches Dash Switches General Switches that may be fitted in your truck are on the following pages. The available switches in your particular truck are dependent on the truck's equipment. Movable Switches The location of the majority of the switches can be easily adapted to your requirements. A few switches cannot be moved for safety reasons.
  • Page 135 Dash Switches SYMBOL MEANING STYLE POWER TAKE-OFF ENGINE SIDE Locking POWER TAKE-OFF ENGINE SIDE ENABLE Locking POWER TAKE-OFF ENGINE SIDE A Locking POWER TAKE-OFF ENGINE SIDE B Locking POWER TAKE-OFF GEAR BOX 1 Locking POWER TAKE-OFF GEAR BOX 2 Locking POWER TAKE-OFF ENGINE FRONT Locking Publication_PC04...
  • Page 136 Dash Switches SYMBOL MEANING STYLE AXLE LIFTING TAG AXLE Locking PUSHER AXLE LIFT Locking ELECTRONIC CONTROLED SUSPENSION 6X2 OFF/ON Locking INSIDE/OUTSIDE AIR INTAKE Locking PLOW LIGHT Locking AIR SUSPENSION DUMP Locking 5TH WHEEL SLIDE Locking 5TH WHEEL UNLOCK Locking TCS MUD/SNOW TCS OFF Standard Publication_PC04...
  • Page 137 Dash Switches SYMBOL MEANING STYLE TCS MUD/SNOW Standard OVERHEAD LAMP, see Overhead Sleeper Lamp page 157 Standard BRIGHTWORK LIGHTS Standard BACK-OF-CAB LIGHT Standard BEACON LIGHT Standard FLOOR LIGHTING, see Ambient Floor Lighting page 159 Standard SLEEPER HVAC MODE SELECT Standard Standard HILL START ASSIST Standard...
  • Page 138 Dash Switches SYMBOL MEANING STYLE ECO-ROLL DISABLE Standard ELECTRONIC CONTROLED SUSPENSION 6X2 UP/DOWN Standard HEATED WINDSHIELD Standard REMOTE START ENABLE Standard BOGIE CONTROL Standard CHASSIS HEIGHT Standard LANE DEPARTURE WARNING SYSTEM (LDWS) DISABLE Standard DRL OVERRIDE Standard Publication_PC04...
  • Page 139 Dash Switches SYMBOL MEANING STYLE PRE-TRIP LIGHT INSPECTION Standard Publication_PC04...

  • Page 140: Door Switches

    Door Switches Door Switches Lock/Unlock Button Power Rear View Mirrors To adjust the power rear view mirrors Power Rear View Mirror Adjustment The central door switches provide complete the following steps: several options directly from the switch LH / RH Power Window Buttons Choose the mirror to adjust by console.
  • Page 141 Door Switches The central door switches provide Power Door Locks several options directly from the switch To use the power door locks, perform the console. The options include: following steps: • Locking and unlocking the door Press button (1) to lock both doors or unlock the passenger door.

  • Page 142: Hood Operation

    Hood Operation Hood Operation Opening the Hood WARNING The hood release handle is at the bottom of the steering column. Pull the lever as Avoid tilting the hood under high or gusty shown in the illustration to open the wind conditions. Failure to follow this hood.

  • Page 143: Closing The Hood

    Hood Operation 1. Stand in front of the hood with feet in 2. Stand at the rear fender edge on the Closing the Hood line with the vehicle. Place feet well apart driver side of the vehicle. Lift the hood and grasp the recessed handle in the from under the fender, push the hood To close the hood, stand with feet well...

  • Page 144: Lighting

    Lighting Light Control Panel Hazard Lights Dimmer Control Exterior lighting is controlled through the Turn the rotary knob to control the light control panel. Turn the rotary knob parking lights, headlights, fog and driving to control the parking lights, headlights, lights, and auto option, if equipped.
  • Page 145 Lighting Clearance/ID Lamps The clearance/ID lamps are located above the windshield, mounted on the sun deflector, they come on when the parking lamps are turned on. Front Side Marker Lamp Fog Lamp Reflector Fog and Driving Lights Fog and driving lights are only turned on when the headlight control is in the fog/ ID Lamps drive position.
  • Page 146 Lighting The lighting malfunctions include: • Turn Signal • Fog Light • High Beam • Low Beam Maintenance is required by a certified technician to correct these malfunctions. Light Indicator Publication_PC04...

  • Page 147: Steering Wheel Adjustment

    Steering Wheel Adjustment Steering Wheel Adjustment DANGER DO NOT try to make adjustments to the steering wheel while the vehicle is moving. Never operate the vehicle with the steering wheel adjusted to its uppermost position (exiting cab position). Make all adjustments before starting the vehicle, to prevent loss of vehicle control, which can cause personal injury or death.

  • Page 148: Steering Wheel Controls

    Steering Wheel Controls Left-Hand Controls Right-Hand Controls Light controls Press +, up or -, down to change the radio volume. When either light control switch is Press the switch left or right to change pressed, the corresponding lights toggle radio stations. The radio will seek the from their current state.
  • Page 149 Steering Wheel Controls Horn Switches Electric and air horns are standard equipment. They are both operated from the steering wheel or center pad. The airbag can be pressed down anywhere around the edge to engage the air horn. Air Horn Electric Horn Publication_PC04...

  • Page 150: Steering Column

    Steering Column Windshield Wiper/Washer seconds. To shorten the interval time, Rain Sensor move the wheel on the stalk, there are 4 delay settings (10sec, 7 sec, 4 sec, and The rain sensor module (1) is located on 1 sec). the lower passanger side of the windshield.
  • Page 151 Steering Column Rain Sensor Button Delay Position Publication_PC04...

  • Page 152: Dynamic Steering

    Steering Disabled" will diaplay. Contact lost power or any other situation in which driving becomes safer and more an authorized Volvo dealer to rectify the the Instrument cluster is unable to comfortable. fault. communicate with the Front Active Steering ECU.

  • Page 153: Seats

    Depending on the configuration of the vehicle, it may be equipped with one of the following seats in this section. The seats have many functions designed to enhance driver comfort. Volvo recommends getting to know these features well before operating the vehicle.
  • Page 154 Seats National Bench Seat National Cooler Seat National Tool Box Storage Area (Beneath Seat) Refrigerator Seat Seat Tilt (To Access Toolbox) Publication_PC04...
  • Page 155 Seats National Comfort Seat National Comfort Seat (Non Premium Air Suspension Swivel) Lumbar Control Bolster Control Tilt Control Height Adjustment Lower Lumbar Damper Control Upper Lumbar Lower Lumbar Quick Air Release Tilt Control Upper Lumbar Cushion Slide Control Height Adjustment Tilt Control Seat Pivot Control Cushion Slide Control...
  • Page 156 Seats Premium Air Suspension (Non Swivel) Lumbar Control Bolster Control Tilt Control Height Adjustment Damper Control Quick Air Release Cushion Slide Control Seat Pivot Control Chugger Knob 10 Heat or Vent Switch (Optional) 11 Backcycler Switch Publication_PC04...

  • Page 157: Sleeper Climate Unit

    Sleeper Climate Unit Sleeper Climate Unit The sleeper A/C and heater unit is located in the passenger side luggage compartment. The sleeper unit operates from the same heater and air conditioning supply as the main unit. The heater can be operated independently from the main unit as long as the engine is running.

  • Page 158: Sleeper Control Panel

    Sleeper Control Panel Sleeper Control Panel CAUTION The sleeper control module provides Do Not place magnets or electro-magnetic precise temperature control to the devices near the Sleeper Control Panel. sleeper unit. There are separate This may result in damage to the module. temperature and fan control systems for the sleeper and the cab area.

  • Page 159: Sleeper Control Panel, High

    Sleeper Control Panel 5 Menu/Snooze Button: This button allows you to To set the clock minute(s), use the Sleeper Control Panel, High adjust settings in the display screen and activate Increment/ Decrement knob ("+" or the clock's snooze option. "-"). 6 Fan Speed Control and Battery Protection Override Switch: This can be controlled from the Press SET button to confirm settings.

  • Page 160: Turning Alarm On/ Off

    Sleeper Control Panel Press the SET button to confirm NOTE Turning Alarm On/ Off settings. The vehicle is equipped with a battery To turn the alarm On/Off, perform the Once the alarm time is set the display protection system. The vehicle detects following: returns to the clock and the Alarm icon is when the batteries are excessively...
  • Page 161 Sleeper Control Panel To set the minutes turn the Press the SET button. In the Display Setting the Sleeper Control Increment/Decrement knob (“+” or screen HEAT is displayed. Panel Heat Control Value to “-”) to the left or right. To choose Cycle, turn the Increment/ Auto Press the SET button, to confirm Decrement knob (“+”...

  • Page 162: Low Voltage Disconnect

    Sleeper Control Panel Press the MENU button four times. excessively discharged by electrical NOTE The TIMER icon blinks. accessory loads. After 5 seconds of inactivity the display Press the SET button. When battery voltage drops below returns to clock. Press the MENU button to prescribed levels, the LVD automatically restart.
  • Page 163 Sleeper Control Panel Press the ON/OFF button. To set the timer minutes, use the Turning the Lamp Timer Increment/Decrement knob (“+” or Press the SET button to confirm ON/OFF “-”). settings. The Sleeper Control Panel can be Press the SET button. The LVD audible alarm toggles between configured to turn off the interior lamps To set the timer seconds, use the...

  • Page 164: Miscellaneous Cab Equipment

    Miscellaneous Cab Equipment DANGER Fresh Air Vents Cab Air Filter DO NOT operate the vehicle in an enclosed space without proper ventilation. If the fresh air vents are open, it could allow the occupants to breathe the engine exhaust gas. It contains carbon monoxide, which has no color or odor.
  • Page 165 Miscellaneous Cab Equipment Microphone Overhead Sleeper Lamp Driver/Passenger Area Overhead Lights Overhead Lamp Microphone The long overhead sleeper lamp is The microphone is located on the upper Overhead Light Switch controlled by a rocker switch located on overhead panel. It is available on radio's Swivel Spot Light Switch (White) the dash panel.
  • Page 166 Miscellaneous Cab Equipment Rear Wall Light Low Level Rear Wall Light Desk Rear Wall Light Mid Level Desk Rear Wall Light Mid Level Rear Wall Light Low Level Rear Wall Light Lights are located on the back interior Lights are located on the back interior Lights are located on the back interior wall of the truck and are controlled by the wall of the truck and are controlled by the...
  • Page 167 Miscellaneous Cab Equipment Rear Wall Light High Level TV/Storage Compartment Ambient Floor Lighting Light High Level Rear Lights The ambient floor lighting, is controlled by a rocker switch located on the dash The swivel spot light can either be White TV/Storage Compartment Light panel.
  • Page 168 Miscellaneous Cab Equipment Sunshade Each window is equipped with a built in sunshade, pull up or down on the handle to raise or lower. Skylight Handle Handle The sleeper has windows that open and To (unlock) or raise the sunshade, push will allow a cross breeze to flow through.
  • Page 169 Miscellaneous Cab Equipment Curtains Handle Strap Hold the handle (1) or the strap (2) to Windshield Curtains guide the sunshade into full Open Sleeper Curtain position. Curtains are available for all the sleeper The shade is either fully open or fully cabs to ensure privacy and to darken the closed cabin from outside light.

  • Page 170: Dc To Ac Power Inverter

    DC to AC Power Inverter 12V DC to 120V AC compartment floor to a distribution box. The distribution box includes a circuit Inverter breaker and ON/OFF switch. This is also known as a "load center." Up to three Inverter Control Panel other interior power cables then supply power to the 120V outlets in the cab.

  • Page 171: Parking Heater

    Parking Heater Parking Heater DANGER The parking heater is a diesel fuel burner DO NOT store flammable items close to that heats the air in the cab. Air is taken the parking heater or put items on top of it. from the cab and returned heated.

  • Page 172: Storage Compartments

    Storage Compartments Storage Compartment CB Radio CAUTION DANGER DO NOT overload the cab suspension. Make sure the weight distribution is equal Heavy objects must be stored only in the in the cab. Overloading the suspension outside storage areas or secured on the leads to poor ride and lowered driving floor.
  • Page 173 Storage Compartments 6 kg (13 lb) 13.6 kg (30 lb) with 19 inch microwave 15 kg (33 lb) with TV, 6 kg (13 lb) without TV 3 kg (6.6 lb) 6 kg (13 lb) 45 kg (99 lb) with refrigerator, 7 kg (15 lb) without refrigerator 10 kg (22 lb) Hang Rod (Standard) 7 kg (15 lb)
  • Page 174 Storage Compartments 5 kg (11 lb) 1.2 kg (2.5 lb) 12 kg (26 lb) 26 kg (57 lb) 12 kg (26 lb) Publication_PC04...
  • Page 175 Storage Compartments Under Bunk Storage Compartments NOTE Side Bunk Storage Compartments * If equipped, the handle towards the head Restraint Cylinders of the bunk is used to raise or lower the bunk headrest. The handle toward the Bunk Panel Release Handle* bottom of the bunk is used to lock or Headrest Release Handle* unlock the lower bunk floor panel.

  • Page 176: Sleeper Bunk

    Sleeper Bunk Upper and lower bunks are available on Lower Bunk Restraint Attachment Upper Bunk all sleeper models. Upper bunks may be Buckles raised and secured to provide more Tenting Buckles space. When bunks are raised and DANGER Lower Bunk Panel Latches* secured, make sure both sides are Always have three limbs (one foot and two secured properly.
  • Page 177 Sleeper Bunk 2. The ladder swings down. Grab the lowest ladder rung. Pull the ladder down until the rungs are fully extended. Release Handle Lower Bunk Ladder in Released Position Upper Bunk NOTE Bunk Strut Excessive effort is not needed when Side Restraint Latch releasing the ladder.
  • Page 178 Sleeper Bunk 3. Extend the ladder fully before climbing 4. To retract the ladder, push the ladder 5. Push the ladder up toward the upper to the upper bunk. lock tabs (2) on second rung, and then bunk. push the ladder rungs up to the collapsed position.
  • Page 179 Sleeper Bunk 6. Secure the ladder by pushing it into To climb up to the upper bunk, perform 2. While holding the upper grab handle, the locked position, under the upper the following: put your right foot on top of the cabinet bunk.
  • Page 180 Sleeper Bunk 3. Climb onto the upper bunk and turn 2. While holding the grab handle with your body around facing forward. your right hand, put your left foot on the lower bunk. WARNING Do not attempt to climb down from the upper bunk without using the upper grab handle.
  • Page 181 Sleeper Bunk 1 Bunk Release Strap 2 Velcro Strap Publication_PC04...

  • Page 182: Sleeper Office

    Sleeper Office Sleeper Desk To lower the headrest: Pull the sleeper bunk handle up. To open the sleeper desk, grab the top of the desk and pull up. Carefully, lower Push the headrest into the fully the desk to the open position. lowered position.
  • Page 183 Publication_PC04...

  • Page 185: Starting And Driving

    Starting and Driving...

  • Page 186: Power Supply

    12V network for supplying keys. If more keys are needed, order them Turn the electrical switch clockwise to power to external devices. There are two through your authorized Volvo Trucks start the engine. Activate the accessory USB ports and two 12V outlets dealer.
  • Page 187 Power Supply Lower Dash Panel Overhead Dual USB Outlet 12V Outlet 12V Outlet LECM Control Panel Outlets Dual USB Outlet 12V Outlet Publication_PC04...
  • Page 188 Power Supply 110V Outlet Under Bunk Top of Fridge Drink Holder Dual USB Outlet There is a outlet located under the lower bunk. 12V Outlet Electrical Outlet Driver Side Accessory Cabinet Dual USB Outlet 12V Outlet Publication_PC04...

  • Page 189: Engine Shutdown

    Starting The transmission gear lever must be in NOTE Engine Shutdown the N position or the engine will fail to start. If the gear lever is not in neutral, a • If the Idle Cool Down is enabled at starter protection message appears in Key-off due to the exhaust Idle Cool Down temperature exceeding the calibrated...
  • Page 190 Starting When Idle Cool Down is enabled, the following message is displayed on the instrument display: Publication_PC04...

  • Page 191: Immobilizer Feature

    Immobilizer Feature to Settings. 3. Press Enter. NOTE 4. Use the Toggle/Enter button to scroll This option is available with Volvo Engines to Activate Immobilizer. only. The Immobilizer Feature is used to prevent the engine from starting. If your vehicle was not ordered with this feature, order through a certified dealer as an 6.
  • Page 192 Immobilizer If the improper PIN is entered, the Wrong 8. Enter the correct PIN to activate the NOTE PIN screen displays. Immobilizer. If the Home button is pressed during Immobilizer Active Feature Immobilizer activation, while the key is in Once the Immobilizer feature is the OFF position, the Immobilizer Security activated, the correct PIN must be is NOT active screen displays.
  • Page 193 Immobilizer The correct PIN must be entered or the engine will not start. The following Immobilizer message displays noting that the engine will not start. If the wrong PIN is entered, the engine will not start. Also, the WRONG PIN screen displays.

  • Page 194: Cold-Weather Operation

    Contact engine start. your authorized Volvo Trucks dealer for Ensure the Park Brake is engaged, and the correct accessories and information allow 10 minutes of idle time before about installation.
  • Page 195 Cold-Weather Operation manifold temperatures. This prevents engine damage due to high intake manifold temperatures as a result of blocked air flow across the charge-air cooler. Improper Winterfront Proper Winterfront NOTE Ensure that the openings are perpendicular to the tubes, resulting in even temperature distribution across the Charge Air Cooler (CAC).
  • Page 196 Cold-Weather Operation Outside Mirror Heater In areas of frequent snowfall and ice, it can be beneficial to install heated mirrors which defrost and de-ice cab mirrors. Heated mirrors eliminate the need to scrape ice and snow from the mirrors during winter driving conditions. Outside mirror heaters can be either cab mounted or fender mounted.

  • Page 197: Fuel Tank Cap

    Fuel Tank Cap Fuel Tank Cap Use Volvo approved non-vented cap only or tank damage and/or poor engine performance may result. DO NOT fill to more than 95% of liquid capacity. Diesel Exhaust Fluid (DEF) For information on filing or using DEF Fluid, please refer to the DEF section of this manual.

  • Page 198: Fueling

    Fueling Fueling CAUTION DANGER Diesel-powered engines for heavy-duty trucks built on or after January 1, 2010 are DO NOT carry extra fuel containers in the designed to operate only with Ultra Low cab. Fuel containers, full or empty, may Sulfur Diesel (ULSD) fuel. Improper fuel leak, explode or give added fuel to a fire.

  • Page 199: Use Of Biodiesel

    As a result, Volvo does not warrant the engine will conform to applicable Federal or California emissions limits when operated on, or having been operated...

  • Page 200: Fifth Wheel Instructions

    Fifth Wheel Instructions DANGER DANGER DANGER Always have all fifth wheel maintenance Always keep the fifth wheel plate well It is important that the operating and repairs done by a qualified technician. lubricated to prevent binding between the procedures contained in this manual are An incorrect repair can cause the trailer to tractor and trailer.
  • Page 201 Fifth Wheel Instructions Fifth Wheel Visual Check NOTE As an initial check, pull forward slightly to If you cannot get a proper coupling, repeat test the completeness of the coupling this procedure. DO NOT use any fifth with trailer brakes applied. wheel which fails to operate properly.
  • Page 202 Fifth Wheel Instructions Chock the trailer wheels. Use two chocks This will release the locking DANGER (one on the front and one on the rear of mechanism. Once activated, the the wheel) on both sides of the trailer. switch will not relock the fifth wheel Activation of the kingpin lock release kingpin locking mechanism.

  • Page 203: General Information

    Economy/ be modified by adjusting customer Performance (E/P) switch and gear parameters in the software. Contact an selection switch. authorized Volvo dealer for more M-position = Full Manual mode. information about modifying customer parameters and the optional feature •...
  • Page 204 These features are pre-programmed by a complete the following: transmission XE package. If the Road certified Volvo technician only. No manual Speed Limit is less than the threshold, If the vehicle is in motion or at a stop, adjustment or programming is available.

  • Page 205: Gear Selector

    I-Shift Transmission Display The Driver Information Display (DID) in the instrument cluster provides current operating information about the I-Shift transmission. The I-Shift information is always displayed in a portion of the DID. Current Gear Position The current gear position gauge is standard with automated transmissions.
  • Page 206 I-Shift Transmission with the parking brake applied, the the vehicle is started. Press the E/P gear display. These arrows indicate the Transmission Control Module (TCM) will button to enable Performance mode. number of available manual upshifts or automatically go to neutral when the downshifts based on the current driving Note: If the E/P parameter is disabled ignition key is turned to OFF position.
  • Page 207 I-Shift Transmission When the gear lever is in the M position If the vehicle has four reverse gears, the CAUTION and the transmission has detected vehicle must be stationary to shift conditions that require a lower vehicle between reverse gear R2 and reverse Starting the vehicle in too high a gear causes excessive wear to the clutch and start gear, a select lower gear message...
  • Page 208 TECU via Tech Tool. cruise control. the accelerator pedal to increase vehicle Contact Volvo authorized dealer for more speed. Select a higher gear with the gear information on different options. P mode disables all of the features of selection button.
  • Page 209 The Kick-Down feature is also enabled with the Volvo Performance Bonus software package to reward the operator for saving fuel. The gear selector must be in the D position to 100% Throttle allow Kick-Down.
  • Page 210 (DID). In “Limp Home Reverse Gear Button Mode”, only forward gears 1, 3 and 5 are • Volvo Enhanced Stability Technology Neutral Gear Button available for vehicles with the premium (VEST) and Anti-lock Braking System selector and only first gear for vehicles...

  • Page 211: Auto Neutral

    I-Shift Transmission Crawler Gear NOTE In certain conditions, such as very steep grades, while in Manual (M) mode, the transmission will not shift from C1 to C2. To activate a forward crawler gear perform the following: 1 Using the gear selector, put the transmission into Drive (D).

  • Page 212: Hill Start Assist

    I-Shift Transmission instrument cluster illuminates and the accelerator pedal is depressed, Hill Start Assist feature is permanently unavailable until whichever occurs first. the fault is repaired. When the Hill Start Assist is active, the DANGER Hill Start Assist Active DID screen displays.
  • Page 213 I-Shift Transmission To turn the system off, press the Hill NOTE Start Assist button to the 'disabled' position. The transmission remains in the current gear while the PTO is engaged and If the Hill Start Assist is disabled the Hill shifting does not occur.
  • Page 214 I-Shift Transmission the N position. Also the brake pedal must Driving CAUTION be applied. If the brake pedal is not The most efficient way to operate the applied before attempting to move the Always use the brakes to hold the vehicle vehicle is to use the automated drive gear lever from the N position, the stationary on a uphill stop.
  • Page 215 I-Shift Transmission Move the gear selector to the M NOTE position, select gear C1, C2, C, 1, or RC or R1. Vehicle start ability improves in the Performance mode. Carefully press the accelerator pedal up and down with a smooth pumping Down Shifting before a Steep Hill action.
  • Page 216 I-Shift Transmission Before a Downhill Gradient I-SEE Unnecessary acceleration back to the The I-See option is available on vehicles set cruise control speed is avoided. If the equipped with the I-Shift transmission set maximum underspeed value is not and GPS. The system 'learns' the roads exceeded then the vehicle utilizes gravity a vehicle travels while cruise control is to return to the desired speed.

  • Page 217: Warning Messages

    I-Shift Transmission maintenance. The vehicle cannot be Warning Messages driven until repairs are completed. Warning messages display in the Driver An audible alert emits when one of these Information Display (DID) when screens displays. conditions arise that could affect component operation. Depending on the message immediate maintenance may be required.

  • Page 218: Fuel Economy Driving

    Fuel Economy Driving driveline combination, height of trailer or overall economy is also affected as tire Fuel Economy superstructure, use of air fairings, tire wear increases considerably. type, number of wheels, gross vehicle Gross Vehicle Weight General weight, and accessories. The absolute fuel consumption (counted The gross vehicle weight of a vehicle Driveline Combination...
  • Page 219 Fuel Economy Driving Brakes • Dirty turbocharger Gradients Dragging brakes increase fuel • Air in fuel system A hilly road with many bends demands a consumption. They should be checked higher output from the engine. The • Faulty fuel supply pump regularly.
  • Page 220 Fuel Economy Driving more difficult. Therefore, it is important to always use engine oil with the correct viscosity. (For the sake of the overall fuel economy, it is also important to have the right viscosity of transmission and rear axle oils.) Avoid High Engine Speeds High engine speeds mean high fuel consumption.

  • Page 221: Power Take-Off

    switch. This PTO can be in use while Power Take-Off driving. When the PTO is activated, the PTO DANGER telltale displays in the instrument cluster. Rotating PTO shaft can snag clothes, hands, etc., causing severe personal injury or death. To avoid injury or death: •...
  • Page 222 PTO Speed Adjustment Engage the PTO before adjusting the speed. For the PTO speed adjustment to function, the Cruise Control or idle adjust cannot be active, brake and clutch pedals must be released, and vehicle speed must be under approximately 8 Km/h (5 mph).

  • Page 223: Differential Locks

    Axles the accelerator to relieve the torque on All efforts must be made to avoid Differential Locks the couplings. spinning the wheels at high speeds on slippery surfaces. This fact is true The drive axle can be equipped with the DANGER whether the differential lock is engaged differential lock.

  • Page 224: Traction Control System (Tcs)

    Traction Control System (TCS) The Traction Control System (TCS) Heavy Mud/Snow and TCS Disable provides improved traction on slippery The TCS may also include the TCS surfaces by reducing wheel spin. If a Disable option that is selectable via the drive wheel starts to spin the system TCS Disable switch.

  • Page 225: Anti-Lock Braking System

    ECU to the appropriate ABS modulator authorized Volvo Trucks dealer to repair valve to reduce braking pressure. During the ABS or brake system. The vehicle...

  • Page 226: Vehicle Speed Retarding Devices

    Vehicle Speed Retarding Devices Variable Geometry Turbo Brake DANGER The variable geometry turbo brake uses When operating a tractor bobtail (without a software to close the variable geometry trailer) or on slippery roads, the engine turbocharger to increase engine exhaust brake switch must be in the "OFF"...

  • Page 227: Tire Pressure System

    Tire Pressure System Tire Pressure System The tire pressure/temperature sensor is attached to each wheel with a stainless steel tire strap and is located in line with the wheels valve stem. This self- powered sensor is responsible for transmitting the tire cavity pressure and temperature to the system via a radio frequency signal received by the system antenna.

  • Page 228: Tire Temperature System

    Tire Temperature System NOTE For additional information about the Tire Monitoring System refer to the Tire Monitor sub-section of the Driver Information Display (DID) section. Publication_PC04...

  • Page 229: Cruise Control

    Toggle button on the left-hand steering Cruise Control ON/OFF below the minimum programmed speed wheel controls. The cruise control icon Volvo Active Driver Assist (VADA) Cruise limit. displays green in the DID, and the set Following Distance speed is displayed.
  • Page 230 Cruise Control Disengaging NOTE The cruise control is disengaged if the If a vehicle is equipped with the I-Shift brake is depressed, if the cancel button Road Speed Limit (RSL) feature, the is depressed, or if the cruise control cruise control cannot accelerate beyond switch is set to OFF.

  • Page 231: Engine Brake

    Engine Brake 1 or 40% engine brake In B-position the engine speed is kept on WARNING a higher level to maximize available 2 or 70% engine brake braking torque. Operation of any vehicle on wet or slippery 3 or 100% engine brake roads requires extreme caution.
  • Page 232 Engine Brake highest level of braking. The Engine Brake Performance Mode is activated by pressing the button on the end of the brake stalk. When Engine Brake Performance Mode is activated, B is displayed in the driving mode in the DID. 1 Engine Brake Icon Engine Brake Fault Stop using the engine brake immediately...

  • Page 233: Safety Information

    Ignoring the limitations of this system can The active interventions and select lead to vehicle damage, personal injury or warnings of the Volvo Active Driver Assist If during the intervention, it is necessary to death. (VADA) are operational when the cruise apply the foundation brakes, the vehicle control is engaged or disengaged.

  • Page 234: Equipment Maintenance

    • Importance of ABS Maintenance — bumper and/or sensor are found to Impact Alert Warning indicates the driver Optimal Volvo Active Driver Assist have sustained any damage, are should apply additional braking force or (VADA) braking requires a properly misaligned, or if you suspect that the maneuver around the vehicle or object maintained ABS system.
  • Page 235 DID. The volume level of the alerts is adjustable, but cannot be switched off. The vehicle automatically manages foundation braking priorities among the various vehicle systems that use the foundation brakes, such as Volvo Advanced Driver Assist (VADA), Radar Sensor Publication_PC04...
  • Page 236 For additional information on operating the cruise control, refer to the Cruise Control section. NOTE VADA (Volvo Active Driver Assist) Cruise The cruise control automatically cancels Control Following Distance Icon whenever the VADA applies the foundation brakes. Verify the system is...
  • Page 237 To, regain normal cruise functionality and to re-engage the system resume or set cruise control. Cruise Control On/Off Button VADA (Volvo Active Driver Assist) Cruise Following Distance Button Toggle/Scroll Up/Down/Enter Button Cruise Control Cancel/Resume Button There are three warning levels for the VADA: •...
  • Page 238 Driver Assist Operating Results The following chart illustrates what to expect from VADA in various driving situations you can encounter. Both the system indication and action to expect are in the table. Situation System Alert System Reaction A vehicle is present (in range) The "Target Detected Icon"...
  • Page 239 Driver Assist Situation System Alert System Reaction The vehicle goes down a steep "Brake overuse" warning appears on the dash Dethrottling, followed by engine retarder, followed grade, and the brakes are display. by braking. If the brakes remain on for an extended applied for an extended duration.
  • Page 240 The following chart illustrates how the Volvo Active Driver Assist (VADA) system reacts to various actions initiated while on the road. Action Effect on VADA Step on the brake.
  • Page 241 VADA (Volvo Active Driver Assist) increases in speed. When the time gap Configuration reduces to a critical point, the Distance The VADA (Volvo Active Driver Assist) Alert DID Screen displays in the cluster. Configuration menu provides visual markers for the system's cruise control Once the visual and audible warnings following distance settings.
  • Page 242 CAUTION each FDA interval are shown. braking performance from brake fade. Using the VADA (Volvo Active Driver To access the VADA time gap or For example, the use of VADA on long, Assist) down steep grades activates the...

  • Page 243: Operational Notes

    Driver Assist Potential False Warnings Also, when an Impact Alert occurs, a "Heads Up" warning is displayed as a The VADA system should have red line reflected in the windshield. The significantly less false alerts than earlier red line illuminates from the top of the systems.
  • Page 244 The VADA (Volvo Active Driver circumstances Assist) will continue this behavior until it is either turned off by the operator, a...
  • Page 245 Diagnostic Trouble Codes (DTCs) corrected by a qualified technician at the earliest opportunity. System Disruption If the VADA (Volvo Active Driver Assist) system has detected a problem, the VADA Disabled icon appears in the DID. VADA Unavailable DID Screen Also, the VADA unavailable screen displays.

  • Page 246: Frequently Asked Questions

    This option can be added by a brakes because the VADA braking certified Volvo Trucks Dealer. capability (two-third of the vehicle's 6. Are the brake activations with VADA potential braking power) is not enough to the same as brake activations I've ensure a safe following distance.

  • Page 247: General Safety Guidelines

    Lane Departure Warning System WARNING WARNING General Safety Guidelines To avoid personal injury, death or Due to the inherent limitations of image To avoid personal injury, when working on recognition technology, the Lane or around a vehicle, always wear personal component damage, when working on or Departure Warning System (LDWS) protection equipment.

  • Page 248: Lane Departure Warning System (Ldws)

    Lane Departure Warning System Lane Departure Warning System CAUTION CAUTION (LDWS) To avoid component damage, never For vehicles with Automatic Traction The Lane Departure Warning System exceed manufacturer’s recommended Control (ATC), the ATC function must be (LDWS) function warns a tired, pressures.
  • Page 249 Lane Departure Warning System dependent upon the shape of the vehicle • Dashed yellow Alarms (mounting height, windshield angle, hood A system alarm is generated when the • Botts dots length, hood height, etc.). Lane Departure Warning System The LDWS function tracks lane marking (LDWS) function judges that the vehicle Lane Departures with a minimum width of 102 mm (4 in)
  • Page 250 Lane Departure Warning System Warning System DID Screens Lane departure warning screens appear in the Driver Information Display (DID). The screen displays yellow bars on the left or right side of the DID screen. The side depends on which lane is being departed.
  • Page 251 Lane Departure Warning System LDWS Telltales There are five telltales available for the LDWS that display in the instrument cluster under certain conditions. These telltales include: • Disabled LDWS • Enabled LDWS (Not Tracking Lanes) • Enabled LDWS (Tracking Left Lane Only) •...
  • Page 252 Lane Departure Warning System Instrument Cluster Telltale Description Triggers and Responses Telltale Enabled LDWS (Tracking Right Lane If the LDWS is enabled and: Only) • the vehicle is turned on. • the vehicle has reached the predetermined vehicle speed. • the vehicle has maintained the predetermined vehicle speed for 5 seconds or longer.
  • Page 253 Lane Departure Warning System Components The system components include the following: • a digital camera mounted near the middle of the windshield inside the cab, • a front radar sensor located in the middle, front bumper • an enable/disable switch (typically with status lamps), Camera with Windshield Bracket •...

  • Page 254: System Operation

    Lane Departure Warning System System Operation WARNING To avoid personal injury or component damage, if a problem with the Lane Departure Warning System (LDWS) system by Bendix CVS is detected, service as soon as possible to restore full functionality. Normal Operation at Start-Up Situation Green Enable/ Amber Status...
  • Page 255 Lane Departure Warning System Normal Operation While Driving Situation Green Enable/ Amber Typical System Actions Disable Lamp Status Lamp Active system Diagnostic Trouble Code (DTC) is present. Lamp off. Lamp System disabled. illuminated. (Awaits system service) Vehicle exceeds 60 k/ph (37 mph), lane markings on both Lamp remains Lamp off.

  • Page 256: Maintenance

    Lane Departure Warning System False and Missed Alerts • Inclement weather (heavy rain, fog, (ECUs), only use replacements with the snow, smoke, ice or sleet, etc. is same part number (or a direct In certain unusual traffic or roadway blocking the lane markings). superseding replacement number conditions, the LDWS system by Bendix supplied by Bendix).
  • Page 257 Publication_PC04...

  • Page 259: Infotainment

    Infotainment...

  • Page 260: Sem First-Time Authorization

    Authorization on the Customer Login link. Log in using the information provided NOTE by your Volvo dealer. In order for the SEM to gain access for first Select the Infotainment App. time authorzation or software updates, the Follow the instructions on the...

  • Page 261: Infotainment, Overview

    Under WEB & APPS there are several practical applications, for example a web browser, weather and a calculator. • Volvo’s integrated navigation system uses the Secondary Information Display (SID) in order to show map information during navigation. Publication_PC04...
  • Page 262 Infotainment, Overview Select the desired screen by Panel, as well as select the source and Activating the Infotainment pressing one of the direct buttons on change the volume. System the control panel. Press the On/Off button and then select the source via the menu. Selecting Tab Via Menu You can select the desired source tab Change the audio volume by turning...
  • Page 263 Infotainment, Overview Some of the most used functions can be found in the basic menu Settings. Some of the most commonly used settings can also be found in other menus. Certain funtions can thereby be accessed through different locations within the menu structure. Publication_PC04...
  • Page 264 Infotainment, Overview Infotainment System, keypad to navigate through the menus on the display. Operation Many applications can also be used with Push to Talk. Keypad In The Steering Wheel Answer Call/Push to Talk End/Decline Call Mute The Secondary Information Display (SID) shows information from the infotainment system, such as audio, phone, browser and other applications.

  • Page 265: Control Panel

    Infotainment, Overview Switching OFF • Start with the address and then the Control Panel town/city and state in TomTom® Trucker ON/OFF Button on the SEM Control Panel • A short press of the button switches Call/Push to Talk steering wheel button the display OFF.
  • Page 266 Infotainment, Overview greyed out menu option means that this Home button, function is not available. Use the arrow Short press: back to start page buttons on the control panel or swipe Press and hold: displays recently your finger sideways across the display used applications screen to make a selection within the menu.

  • Page 267: Wireless And Network

    Settings, Infotainment System Wireless and Network NOTE Secondary Information Display Settings Connecting to a Network When connecting to a public Wi-fi network, The infotainment system has several System Settings typically found at restaurants and truck options for connecting to networks/ stops, the network may require you to log Wireless and network internet.

  • Page 268: Sound Settings

    Settings, Infotainment System Sound and whether it is to be visible to other Mobile Data Networks Bluetooth® devices. Sound Settings Options Use USB Device The functions Device Name, This is where you can connect to the Secondary Information Display Discoverable and Dual Mode can be Internet via a USB port.

  • Page 269: Language And Keyboard

    Settings, Infotainment System Language and Keyboard adjusts the volume between the front NOTE and rear speakers. TomTom® Trucker has its own settings for Secondary Information Display audio and notifications. Settings Keyboard Settings Audio Effects Language and keyboard • Select Language Secondary Information Display Settings •...

  • Page 270: Advanced Settings

    Settings, Infotainment System Advanced Settings About • Auto Capitalization • Show the Setting Key Secondary Information Display Secondary Information Display • Input Language Settings Settings Settings for spelling assistance: System Settings System Settings Advanced Settings About • Quick Fixes • Privacy •...

  • Page 271: Telephone

    Telephone Bluetooth® Hands-Free Keypad NOTE Use the keypad to dial a number. Telephone In order for the Push To Talk features to To use the “+” symbol, keep the “0” operate correctly, your mobile device must A mobile telephone with Bluetooth® can button depressed slightly longer.

  • Page 272: Mobile Internet Via Usb

    Mobile internet via USB Wireless USB Connection Transferring a Call Between Connected Telephones Hands-Free to Mobile Phone Mobile Internet Via USB List of Connected Telephones The call can be transferred from In the menu Phone Management only A wireless USB device can be connected handsfree to the handset.

  • Page 273: Analog Radio

    Radio AM/FM Radio • Touch one of the previously saved radio stations at the lower edge. Analog Radio A radio with frequency band for AM/FM is integrated in the truck's Infotainment System. You can control the radio’s functions with the Secondary Information Display (SID) menus and control panel, or the steering wheel keypad.

  • Page 274: Rds Functions

    Radio faster. The list is sorted according to Activating News RDS Functions station RDS codes and the stations may Activate the News function in the menu not be set in order of frequency during under radio settings using the cogwheel. an AF search.

  • Page 275: Bluetooth® General

    Bluetooth® system, it must first be paired with the in the truck’s system. The code is Bluetooth® General system. Pairing is performed once per optional and is only used in this step. device and means that the device and A mobile phone, tablet, computer or If there is a free location available, the the system “recognize”...

  • Page 276: Disconnecting From A Device

    Bluetooth® connected automatically. If Dual Mode is 3. paired telephone/media NOTE activated, another device will be devices via Bluetooth® connected if there is one available. The Bluetooth® function must be active for all connections. See the instructions for During connection, the Bluetooth® use for each device (mobile phone, tablet, contact list will be synchronized with the etc.).

  • Page 277: Media Players

    Media Players Media Players • Press and hold e or f to fast shows the available functions or folders, forward/rewind the current track. although this can vary slightly depending It is possible to connect an external on the device being used: •...
  • Page 278 Media Players Control playback directly from the • Adjust the volume and change sound Play from the Bluetooth® infotainment system’s display, for track in the playing device. Device example: Battery Consumption • Search for music in another folder Remember that the Bluetooth connection Connecting discharges the battery in your phone •...
  • Page 279 Media Players NOTE For more information, refer to the Sleeper Control Panel section. Publication_PC04...

  • Page 280: Streaming Services

    Streaming Services TuneIn® Services, Introduction TuneIn® is a free streaming service with All streaming services are listed under a wide range of music and talk shows. the Audio menu. Before you can start Registration is not required to listen or using the services, you need to connect save favorites, but you can register for to the Internet.

  • Page 281: Web & Apps

    WEB & APPS Information Display (SID). FAT32 is the NOTE Web and Apps only file system supported by the SEM. You will find the apps on the tab WEB & If you engage the reverse gear when using The infotainment system reads your the Browser, the reversing camera takes APPS in the display.
  • Page 282 WEB & APPS NOTE The weather service requires both GPS coordinates and an internet connection in order to function. Publication_PC04...

  • Page 283: Camera

    Camera Camera The camera has a quick-start function and starts a few seconds after the truck The camera is a tool that makes it easier has started. to keep a view behind the truck, such as (In cold weather, there may be a short when reversing and parking.

  • Page 284: Navigation System

    The Tom Tom Trucker application requires again. direction, distance, location or topography. an internet connection in order to provide Volvo makes no warranty regarding the live traffic updates. completeness or precision of the map data in this product. The Secondary Information Display (SID) For details refer to the Terms of Use at shows the map.

  • Page 285: Menu Overview

    Navigation System Use c or d and the cogwheel to Toggle between map and route Menu Overview move up/down to mark a letter or directions number, and press OK to select. The Zoom in and out. The navigation system’s start menu system autofills and suggests contains the following functions: Your present position, note that the...
  • Page 286 Routes Keep your finger on a relevant route, Volvo’s integrated navigation system marked position or points of interest for leads you to your destination by showing further options. Depending on the Icon, My Places your position and route on a map.
  • Page 287 Navigation System Current Route Creating a Route Create a route by searching for an Secondary Information Display address, a point of interest or point to a Main menu location on the display. Point to the Current route location and select Drive To from the Icon, Add Stop quick menu, and TomTom®...
  • Page 288 Navigation System The route field is shown when you Selecting a Pre-Saved Route An instruction window displays the have a Current Route next turn off, distance to next turn off, Secondary Information Display name of the next road and the road Symbols on the map Main menu lane layout.

  • Page 289: Route Settings

    Navigation System • Toll Roads Route Settings • Ferry Links Route Planning • Bus Lanes General settings for how routes are • Gravel Roads calculated, what to avoid and more for all routes can be found under the Route Planning icon. Icon, Avoid Toll Roads and More There is separate icon for avoiding blocked roads.

  • Page 290: Points Of Interest

    Navigation System Presentation on Map Points of Interest Choose to show or hide symbols for points of interest on the map. Add Point of Interest The table shows a selection of points of Secondary Information Display interest you can search for. There are MAIN MENU also variations on the same themes.
  • Page 291 Navigation System Settings Symbol Meaning Symbol Meaning Parking Filling Station Navigation System, Settings You can change the TomTom® Trucker settings in the navigation system. Show different map options and specify the conditions for setting the route, in the Road Toll Multi-Story Car Park Settings menu option.
  • Page 292 Navigation System • Route planning; choose general Truck Data NOTE settings for your routes. Before starting each route, confirm or edit • Audio and Warnings; choose the the truck data you have previously audio and warnings you want to entered. Truck data cannot be changed hear.

  • Page 293: Terms Of Use

    This is to ensure that there are no truck restrictions that would prevent the safe use of the calculated route. Volvo makes no warranty regarding the accuracy, completeness or precision of the map data, truck restrictions or driving directions in the navigation system.

  • Page 294: Television

    Television WARNING CAUTION Flat Screen TV All items within the cab must be secured Ensure the TV has been locked into the before the vehicle is set in motion. This list storage compartment in a closed position includes, but is not limited to, drinks, when driving.

  • Page 295: Antennas

    Antennas Antennas Overhead CB Cable Dash CB Cable • Multiband Dash CB Cable Connector • Radio AM/FM Audio Radio Cable • TV Antenna Whip Antenna Audio Radio Connector Multiband Antenna There are antennas mounted on the top of the mirror brackets for wideband reception.

  • Page 296: Communication Equipment

    Communication Equipment CB Radio There is an optional platform provided for a CB radio on top of the dash. The unit is held in place with a strap which can accommodate a variety of sizes. Coaxle Cable Positive Terminal Negative Terminal CB Radio Holdown Strap Coaxle Cable Positive Terminal...
  • Page 297 Publication_PC04...

  • Page 299: Emission Solution And Control

    Emission Solution and Control...

  • Page 300: Aftertreatment, Volvo

    Aftertreatment, Volvo Selective Catalytic emissions control system for today's CAUTION modern diesel engine. Reduction When handling the blankets and or straps, NOTE gloves should be worn to protect from cuts Selective Catalytic Reduction (SCR) is and abrasions. an emissions-reduction technology with...

  • Page 301: Aftertreatment System

    Aftertreatment, Volvo perform extended idling with an active Aftertreatment System PTO. During extended idling events, the engine speed will increase to approximately 1050–1400 rpm, for non- PTO, in order to complete the exhaust aftertreatment conditioning cycle. Exhaust temperatures will also elevate slightly but remain much lower than those reached during regeneration.
  • Page 302 Aftertreatment, Volvo Warning and Inducement • Aftertreatment DEF Tank Heater Valve Refer to the Exhaust Aftertreatment • Aftertreatment DEF Line Heaters System Information sun visor label for additional warning information. • Aftertreatment DEF Pump • Aftertreatment DEF Return Valve •...

  • Page 303: Malfunction Indicator Lamp

    Aftertreatment, Volvo an authorized Volvo dealer as soon as possible for inspection • MIL indicates government Regulated On Board Diagnostics (OBD) faults The High Exhaust System Temperature icon illuminates when a parked • The MIL is illuminated when there is Regeneration is initiated.
  • Page 304 Aftertreatment, Volvo DEF Tank Level Aftertreatment DEF tanks are sized to have no less than two times the diesel fuel tank mileage or hour range. The vehicle instrument cluster has an aftertreatment DEF tank level gauge. NOTE Repeated acts of tampering will result in more severe Inducement.
  • Page 305 Aftertreatment, Volvo Display Screen: ENGINE IN DERATE Refill DEF tank to avoid 5 MPH limit Trigger: DEF tank empty and refueling event with parking brake applied Display Screen: DEF TANK EMPTY Vehicle speed limited to 5 MPH Refill DEF fluid.
  • Page 306 Aftertreatment, Volvo DEF Quality The vehicle instrument cluster has an aftertreatment DEF quality indicator. Triggers Aftertreatment DEF Driver Information Quality Indicator Display Screen Good DEF Quality None None Poor DEF Quality DTC POOR DEF QUALITY Initial Detected Engine will derate in approx. ___ mins...
  • Page 307 Aftertreatment, Volvo Triggers Aftertreatment DEF Driver Information Quality Indicator Display Screen Refueling Event with Parking POOR DEF QUALITY Brake ON Service DEF Vehicle speed limited to 5 MPH. Vehicle Stationary for 1 Hour or Engine re-start POOR DEF QUALITY (Key OFF, Key ON) Service DEF.
  • Page 308 Aftertreatment, Volvo Aftertreatment Tampering When the SCR tampering fault is active for one or more hours a new Driver Information Display (DID) screen appears. The text changes for the Driver Information Display (DID) screen associated with this fault are listed in the table below.

  • Page 309: Diesel Exhaust Fluid

    Aftertreatment, Volvo Triggers Aftertreatment Driver Information Tampering Indicator Display Screen Driving with Active Fault for SCR system fault. + 4 hrs Repair needed. 5 MPH limit after next vehicle stop. Refueling Event (> 15 % SCR system fault. fuel level increase) with...
  • Page 310 Aftertreatment, Volvo handling as indicated on the container or CAUTION NOTE provided with the purchase. When detaching hoses and components, Do not flush DEF spillage into the normal NOTE do not spill DEF on disconnected or drain system. unsealed connectors. If DEF is spilled on a...
  • Page 311 Diesel can damage the SCR Catalyst missfilling occurs do not start the vehicle. aftertreatment system. Take the vehicle (chemical damage) Also, tow the vehicle immediately to a to an authorized Volvo Trucks dealer certified technician for service. • Emissions can be non-compliant immediately.
  • Page 312 Aftertreatment, Volvo place of the standard muffler, and it reduces particulate emissions into the atmosphere. Soot and other particulate matter are collected by a filter where it is eventually oxidized using a regeneration process. Vehicles equipped with a Aftertreatment DPF require the use of...
  • Page 313 Aftertreatment, Volvo Status List 4. Use the Toggle/Enter button to scroll CAUTION through the EATS related component Additional EATS status information can statuses. If the vehicle is PARKED in a location that be found in the Status List sub-menu. may be hazardous when a parked Green dots represent an acceptable 1.
  • Page 314 Aftertreatment, Volvo To access the EATS Status menu, and 4. Use the Toggle/Enter button to scroll perform a regeneration, complete the to the EATS Status sub-menu. following procedure. The EATS Status sub-menu displays. 1. Press the Applications button on the To return to the main menu, press the right-hand side of the steering wheel.
  • Page 315 Also, the aftertreatment DPF may become overloaded with soot and require service at a authorized Volvo dealer. Once all the regeneration conditions are Aftertreatment DPF Regeneration cannot met, press Enter. be initiated if not required. The following...
  • Page 316 Aftertreatment DPF Regeneration. If a parked regeneration is not available take the vehicle immediately to an authorized Permanent Lockout Volvo Trucks dealer. If the parked REGEN cycle is not NOTE completed in time, The vehicle will eventually go into a permanent lockout...
  • Page 317 However, if an active regeneration is stopped repeatedly, the CAUTION vehicle may need to be taken to a Volvo When active regeneration occurs (with service facility.The service facility will use either system), the temperature of the a service tool to manually initiate the exhaust will be elevated.
  • Page 319 Maintenance, Lubrication and Service...

  • Page 320: Pre-Trip Inspection And Daily Maintenance

    Pre-Trip Inspection and Daily Maintenance and operators should familiarize Take your time going through the pre-trip DANGER themselves with sections 49 CFR 396.11 inspection. Remember that a careful pre- and 396.13 concerning Federal trip inspection saves time by eliminating Before working on or inspecting a vehicle, set the parking brakes, place the requirements for vehicle inspection.
  • Page 321 Pre-Trip Inspection and Daily Maintenance NOTE Pre-Trip Assistant The Pre-Trip Assistant option is a tool to The Hazard and High/Low beam switches are momentary switches and return to the assist the driver in completing the pre- OFF position when released during trip inspection of the vehicle.
  • Page 322 Pre-Trip Inspection and Daily Maintenance certified technician before driving the Leak-Down Test vehicle. The leak-down test allows the driver Light Inspection Check to measure the amount of air pressure drop in the front and rear The Light Inspection check repeatedly brake air systems.
  • Page 323 Pre-Trip Inspection and Daily Maintenance The air tanks must have 136 Nm Initial Park Brake Air Pressure (100 psi) of pressure, in order for the Initial Service Brake Air Pressure Leak-Down test to initiate. When the test is completed, the When the test is ready to start, the following screen displays.

  • Page 324: Pre-Trip Inspection Quick List

    Pre-Trip Inspection Quick List Pre-Trip Inspection Quick • Check condition of wheel rim. • Check slack adjuster and Especially look for cracks, chamber pushrod travel for List missing lockrings, bent or broken proper brake adjustment. studs, missing clamps or lug Left Front Axle and Steering 1 Pre-trip Approach Vehicle nuts.
  • Page 325 Pre-Trip Inspection Quick List on cab. They should be clean, inside wheel. Verify correct oil Engine Compartmenr, Right operating and of the proper color. level in hub. Side • Reflectors clean and proper Right Front Suspension • Check condition coolant and color.
  • Page 326 Pre-Trip Inspection Quick List • Rear of engine: not leaking. • Check that both tires are of same 7 Rear of Vehicle Area type, for example, not mixed • Transmission: not leaking. If • Frame or cross members not radial and bias type and that their equipped with oil cooler, check bent, cracked or otherwise circumferences are matched.
  • Page 327 Pre-Trip Inspection Quick List • Both air lines and electric line Brakes • Securely mounted and not should be free from damage, oil damaged or leaking. • Condition of brake drums. With and grease. brakes released, look for a • Fuel lines secure and not leaking.
  • Page 328 Pre-Trip Inspection Quick List • Air tubing and electrical wiring: makes them slippery, which makes • Apply service brakes. After initial secured against snagging and cab entry/exit hazardous. drop, pressure should hold chafing. steady, or increase slightly, with • Start the engine. If equipped, engine at idle.
  • Page 329 Pre-Trip Inspection Quick List will strike the landing gear during • Carrier or rack not damaged.• drums; valve caps in place and no turns. Spare wheel securely mounted in objects stuck between the wheels. rack. Check that both tires are of same 10 Trailer Front Area •...
  • Page 330 Pre-Trip Inspection Quick List • Condition of brake hoses: check • Rear doors securely closed, • Axle alignment. for any chafing. latched or locked; required • Condition of torque rod arms. security seals in place. • Check brake chamber mounting •...
  • Page 331 Pre-Trip Inspection Quick List • Fully raised; no missing or brakes with the trailer brake hand damaged parts. control valve. • Crank handle present and • Test the service brakes before secured. leaving the parking area. • If power operated, no air/ •...

  • Page 332: Service Charts

    Service Charts Service Charts The vehicle had a pre-delivery inspection before being delivered to you, the customer. Regular maintenance inspections should be continued. The maintenance program and lubrication intervals that are listed in this manual may not suit your operation. Contact your nearest authorized dealer, who can help with designing a maintenance program that works in your application.
  • Page 333 Service Charts Scheduled Service Date Scheduled Service Data Scheduled Service Date Preventive Maintenance Work Completed Date Mileage Publication_PC04...
  • Page 334 Service Charts Noise Control Log Noise Control Log Noise Control System Maintenance Log Date Mileage Maintenance Performed Maintenance Facility Publication_PC04...

  • Page 335: Repair Record

    Service Charts Repair Record Repair Record Repair Record Date Mileage Work Order Dealer Notes or Invoice Publication_PC04...
  • Page 336 Service Charts Tire Record Tire Record Date Type Front Type Rear Notes (Tire Pressure, Tread Depth) Publication_PC04...
  • Page 337 Service Charts Fuel and Oil Record Fuel and Oil Record Date Accumulated Oil Qty SAE No. Notes Mileage Fuel Qty (Gallon) Publication_PC04...

  • Page 338: Engine Data

    Service Charts Engine Data Engine Data Vehicle Identification Number (VIN) Engine Model Engine Serial Number Primary Fuel Filter Part Number Secondary Fuel Filter Part Number Oil Filter Part Number, Full Flow Oil Filter Part Number, By-pass Air Cleaner Element Part Number Coolant Filter Part Number Fan Drive Belt Part Number Accessory Drive Belt Part Number...

  • Page 339: Precautions And Warnings

    Engine Service Planning and Schedules CAUTION Precautions and Warnings Preventive maintenance is vital to the life Do not permit a heavy load to drive the of your new vehicle. This section of the WARNING engine above the governed speed. Operator Handbook covers items of importance concerning the proper care Misuse or modification of a turbocharger CAUTION...
  • Page 340 Engine Engine Service, Volvo Component Operation Km (Miles) / Maximum Months/Hours Fuel Filter Change Each oil change* Water Separator (Engine Mount) Filter Each oil change* Change Fuel / Water Separator (Chassis Mount) Change Each oil change* Fuel Tank Ventilation Filter...
  • Page 341 Engine Component Operation Km (Miles) / Maximum Months/Hours Accessory Drive Belt (Severe Duty) Change 240 000 km (150,000 mi) or 12 months, whichever comes first Drive Belt Tensioner (Fan) Change 500 000 km (300,000 mi) or 36 months, whichever comes first Accessory Drive Belt Tensioner (Alternator) Change...
  • Page 342 Engine Engine Overview, D13 Left Side View 1 Breather Tube 9 Crankcase Ventilator 2 Intake Manifold 10 Fuel Filter 3 Air Compressor 11 AC Compressor 4 Power Steering Pump 12 Alternator/AC Compressor Belt 5 Fuel Pump 13 Alternator 6 Engine Control Module (ECM) 14 Fan/Coolant Pump Belt 7 Fuel Filter 15 EGR Mixing Chamber...
  • Page 343 Engine Engine Overview, D13 Right Side View 17 Exhaust Manifold 22 Coolant Pump 27 Starter Motor 18 Intake Air Heater (IAH) optional 23 Coolant Filter 28 Turbocharger 19 Thermostat 24 Oil Pan 29 Turbo Compound 20 Belt Tensioner 25 Oil Filters 30 Closed Loop Butterfly (CLB) 21 Venturi Pipe 26 EGR Cooler...
  • Page 344 Engine Publication_PC04...

  • Page 345: Oil Filters

    CAUTION determines the useful engine oil life and DO NOT add extra oil additives. Additives Volvo branded oil filters are designed to such as break-in oils, top oils, graphitizers therefore the oil change intervals. and friction-reducing liquids are not...

  • Page 346: Oil Change

    Engine Oil engines. These oils may be used in Oil Consumption CAUTION Volvo engines, provided they meet the Once the engine is stopped, check the quality levels specified on the previous Always dispose of all lubricants (motor oil, oil level daily. If the engine has just been pages.

  • Page 347: Checking Oil Level

    Engine Oil CAUTION Oil filters are designed to provide the proper level of filtration and protection for engines. Filters that do not meet the same stringent requirements may cause unsatisfactory results. Coat the filter gasket with oil. Install the filter and turn it by hand Oil Dipstick until the gasket makes contact with the sealing surface.

  • Page 348: Engine Oil And Filter Intervals

    Engine Oil and Filter Intervals Powertrain Operating Conditions (POC) Transport cycle Long distance driving Distribution Construction sites Regional City ≤ 44 45 - 70 71-80 > 80 ≤ 32 33–44 45–70 ≤ 32 ≤ 32 33–44 45–80 >80 Topography PF/H Maximum permitted fuel consumption l/100 km (quarts/miles) ≤...
  • Page 349 Engine Oil and Filter Intervals D13 Engines with Volvo VDS 4.5 Premium Oil Engine Operating Condition Severe Duty Heavy Duty Normal Duty Total Fuel Consumption (L/100 km) >50 <50 <39 Total Fuel Consumption (mpg) <5.0 >5.0 >6.0 Engine Oil and Filter Change Interval - 42 L (44...

  • Page 350: Oil Capacity And Viscosity

    Oil Capacity and Viscosity application.Multigrade oils have a broad NOTE range that suit operation in changing temperature. The standard engine oil Use the information in the table below to determine the operating condition and weight is 10W/30. usage applicable to your vehicle. The engine viscosities shown in the viscosity/temperature table is Oil Fill Capacity...

  • Page 351: Engine Storage

    Engine Storage If the vehicle must be parked for a period (more than 30 days), protect it as follows: Drain the engine oil. Fill up to the proper level with oil of the recommended quality and viscosity. Fill up the fuel tanks with the recommended grade of fuel.

  • Page 352: Electrical System

    Electrical System batteries are vulnerable to the ravages of inspecting the charging and starting Batteries cold weather operation if totally ignored. systems. Battery Warmer WARNING A battery warmer can be added to raise Battery posts, terminals and related the temperature of the battery core and accessories contain lead and lead facilitate quick starting in cold weather.

  • Page 353: Battery Disconnect

    Electrical System Color Chart • Depressing the switch in the ON position, powers the whole truck. • Green Dot visible Any green appearance should be interpreted as a green dot and means that the battery is at or above a 65% state of charge and is ready for use or testing.
  • Page 354 Electrical System necessary for proper vehicle and engine take the proper precautions with the Additionally, corrosion protectant should performance and reliability. Improper electrical and electronic system when be applied to any ring-type terminal grounding will result in uncontrolled and charging the batteries, jump-starting or connector following any type of service unreliable electrical paths.
  • Page 355 Electrical System • Intake preheater and preheater relay connections • Electrical power inverter connections All connections should be cleaned and free of previously applied inhibitors, oil, dirt, dust or other contaminants prior to application. Allow time for the product to dry before use (drying time may vary depending temperature, humidity, etc.) Charging...

  • Page 356: Battery Charging

    Electrical System Battery Charging Open Circuit Voltage Battery Specific Gravity* State of Charge Charging Time to Full Charge at 80°F** at 60 at 50 at 40 at 30 at 20 at 10 amps amps amps amps amps amps 12.6 1.265 100% Full Charge 12.4...
  • Page 357 Electrical System Completely Discharged Batteries Proceed to charge battery at one- Load Test tenth of its rated capacity for one-half Extremely cold or completely discharged A battery must be fully charged before hour. Example: For battery rated at batteries may not initially show a charge performing a load test.

  • Page 358: Fuses And Relays

    The possibility exists that this Perform the checkout procedure Volvo workshop for inspection of the auxiliary equipment may be unexpectedly under the following conditions: electrical system.
  • Page 359 FE24 SPARE 30 A EMS MAIN If a fuse does blow then the truck should FE25 SPARE be taken to an authorized Volvo ACM EMS workshop for inspection of the electrical Relays 10 A VECU system. BODY BUILDER MODULE...
  • Page 360 Electrical System There are two indents in the cover which Fuses and Relays Center should be used as pry points for Instrument Panel removal. The truck's fuses and relays are located under the cover in the center of the Remove the cover as shown in the instrument panel.
  • Page 361 Electrical System WARNING Always use fuses with the correct rating when changing. Never overfuse. Never install a fuse higher than the instructed rating. NOTE Set the electrical component in the "OFF" position if possible, before changing the fuse. The fuse holder can be burned, if the voltage remains switched on.
  • Page 362 Electrical System Rated Function Rated Function Rated Function curren curren curren 20 A RH WINDOW/MIRRORS 30 A LECM HVAC FAN 10 A OPEN 10 A HVAC 10 A ROOF SIGN LIGHT CONTROL MODULE 20 A DR HEATED SEAT/ 30 A BODYBUILDER MODULE COOLER 30 A...
  • Page 363 Electrical System Rated Function Rated Function Function curren curren START ENABLE OPEN 10 A SEAT SRS 10 A DIAGNOSTIC CONN SNOW PLOW LCM INPUT 30 A HVAC BLOWER 20 A LCM1 LIFT AXLE/REVERSE SIGNAL LVD SENS/VENDOR 20 A LCM6 TELEMATICS ALLISON BODYBUILDER 20 A LCM5...
  • Page 364 Electrical System Function OPEN OPEN OPEN OPEN Expansion Function CUSTOMER LVD1 CUSTOMER LVD2 BAT1 CUSTOMER IGN1 CUSTOMER IGN2 CUSTOMER IGN3 Fuse Panel Layout Publication_PC04...

  • Page 365: Turbocharger / Charge Air Cooler

    Inspect determined and repaired. for build-up and contact your authorized Charge Air Cooler and Radiator Volvo Trucks dealer, if necessary. Package Cleaning The simplest method to clean the package is to use air pressure or a water stream.

  • Page 366: Drive Belt Routing

    Drive Belt Routing Accessory Drive Belt Routing Drive Belt Installation Accessory drive belt and main belt To install a poly V-belt, swing the routing with and without air conditioning. automatic tensioner to the full sprung This diagram is located in a clear area position (fully toward the install stop), on the outside of the left frame between then place the belt over the pulleys.

  • Page 367: Automatic Belt Tensioner

    Drive Belt Routing be approximately the same width of the Automatic Belt Tensioner belt. The automatic belt tensioner is designed to maintain proper belt tension throughout the life of the tensioner. The belt tensioner cannot be adjusted or repaired. When inspecting: •...

  • Page 368: Drive Belt Replacement Intervals

    Drive Belt Replacement Intervals Check pulleys for debris, clean as is a concern and should be investigated needed. for cause, and corrected before installing a new belt. Rib Cracking Possible Causes of Accelerated An in-service poly V-belt will go through Belt Wear several phases of cracking during its life.
  • Page 369 Drive Belt Replacement Intervals sound during engine acceleration or deceleration. Misalignment may cause a chirping noise, especially at, or near, idle speed. Rigid bracketing of accessories is a must for reasonably vibration-free belt spans. Some span vibration is to be expected during the range of engine speed and accessory loading.

  • Page 370: Transmission

    For on-highway applications (Gross CAUTION combination 36 000 kg [80,000 lbs]), change the transmission oil every 800 Only use Volvo approved synthetic SAE 000 km (500,000 mi) or every 5 years. 75W/90 gearbox oil (specification 97319) This extended oil change interval only in the I-Shift transmission.
  • Page 371 Transmission Volvo approved synthetic oil whenever changing the transmission oil. NOTE The following transmission oil change intervals are for long haul operations. For oil change intervals for additional operations (ex. short haul, construction, etc.) contact a certified Volvo dealer. Publication_PC04...
  • Page 372 Mineral 120 000 Km (75,000 mi) NOTE All oil types used for oil changes must meet Volvo approved specifications. To confirm these specifications contact a Volvo certified dealer. NOTE Transmission oil change intervals may be reduced if the vehicle operates with high Gross Combination Weights (GCWs).

  • Page 373: Check Oil Level

    Federal or local regulations. transmission. Add oil as necessary. Used oil disposed of in nature or Always use the correct Volvo approved waterways contaminates our drinking synthetic oil. water and kills wildlife.
  • Page 374 Transmission Oil Filter Nut Oil Filter Replacement Publication_PC04...

  • Page 375: Cooling System

    16 lb. which incorporates an overflow tube located on Coolant is toxic; risk of poisoning. DO NOT Volvo does not recommend using plain drink coolant. Use proper hand protection water in the cooling system. Water alone is the left-hand side of the tank.
  • Page 376 Cooling System engine to the radiator and to protect the Coolant Capacity NOTE cooling system from corrosion. Chassis Engine Coolant Capacity in DO NOT use antifreeze formulated for In addition to this, the coolant must: Model Model Liters (Quarts) automobile gasoline engines. These have D13* 54 (57) •...
  • Page 377 Cooling System use quality products and service the cavitation and contain anti-foaming CAUTION system at the correct intervals. Please agents. Additives are depleted during read this section carefully. normal engine operation and need to be Extended life coolant will test as out of replaced.

  • Page 378: Fuel System

    Fuel System ULSD fuels can be used to suit various DANGER WARNING climatic conditions. A diesel engine will operate on any fuel DO NOT store fuel containers in the NOTE which enters the cylinder, whether it is vehicle. They may leak, explode and from the injectors or from the air intake cause or feed a fire.
  • Page 379 • Cold weather flow improvers cleaned as soon as possible. can clog fuel filters and cause engine • Used Lubricating Oil: Volvo does not damage. CAUTION recommend the use of any type of used •...

  • Page 380: Fuel Filters

    (5 in-lb). Dispose of the drained water/ Primary Fuel Filter fuel in an environmentally safe manner. The primary fuel filter on Volvo engines Fuel Filters incorporates a plastic water separator bowl. Additionally, the plastic bowl A primary fuel filter can be located on the includes a water-in-fuel sensor.
  • Page 381 Fuel System Fuel / Water Separator (Chassis contaminated, the fuel filter doesn’t need replacement until fuel level is at the Top Mounted) of the filter. Water and large contaminants fall to the bottom of the body and can be drained away.

  • Page 382: Air Tanks

    Air Tanks Air Line Release Tools The Air Line release tools, used to remove the air lines from the push-in coupling, are located in the cab of the vehicle. The following sizes are included in the kit: • 1/4" • 3/8"...

  • Page 383: Tires, Wheels And Hub

    Tires, Wheels and Hub Tires DANGER CAUTION DANGER Tires used on multi-piece rims must be NEVER use water-based sealants, assembled and inflated only by puncture proofing, or liquid balance DO NOT attempt to repair wheels or tires experienced, qualified personnel. Tires materials containing water in All-Steel unless you are trained and equipped to do must be inflated in a safety cage whenever...
  • Page 384 Tires, Wheels and Hub Inspection • Axle end seals DANGER Inspect your tires daily. Look for bulges, • Engine seals DO NOT use mismatched wheel cracks, cuts, penetrations and/or oil • Transmission seals components. If they do not exactly match contamination.

  • Page 385: Wheel Nut Tightening

    All disc recommendation. Increased flexing in the wheels for Volvo vehicles have a tire sidewall produces heat. The heat can tightening torque of 610 Nm (450 lb-ft). build to the point of blowing the tire out Tighten the nuts in the correct sequence.
  • Page 386 Tires, Wheels and Hub • Overloading not only decreases tire life requirement is that if the hub is opened, but also creates a hazard the lubricant must be changed. • Incorrect front end alignment causes increased wear Dual mounted wheels should always be of the same type and diameter (maximum diameter difference allowed is 6 mm (1/4 in)
  • Page 387 Tires, Wheels and Hub NOT remove the front glass plug to refill or level the lubrication. Hub Refill Plug Hub Sight Glass Publication_PC04...
  • Page 388 Tires, Wheels and Hub Semi-Fluid Grease Pre-Set Hub For vehicles with the semi-fluid grease hub, inspect the hub annually or every 161 000 Km (100,000 miles). Tapered Axle End The tapered axle hubs do require lubrication. Semi-Fluid Grease Hub Cap Hub Refill Plug Publication_PC04...

  • Page 389: Driveshaft Lubrication

    Driveshaft Lubrication Vehicle Intervals Lines Linehaul From 80 500 km to 161 000 km (50,000 miles to 100,000 miles) From 25 750 km to 161 000 Highway km (16,000 miles to 100,000 miles) General From 10 460 km to 40 250 km Service (6,500 miles to 25,000 miles) Meritor has developed the Arvin Meritor...

  • Page 390: Engine Air Filter

    Engine Air Filter Mounted Gauge Inlet Restriction changed yearly or at recomended NOTE intervals, as described in this manual. Indication For recomended intervals, refer to Engine When replacing the air filter element, or Engine Millimeters (Inches) Water/KPa Maintence Tables in the Engine section of whenever the air inlet system has been this manual.
  • Page 391 Prime immediately with PPG DEP-351 epoxy primer. Reinstall the air cleaner canister. Use Volvo-approved replacement elements and gaskets. Make sure the new elements and gaskets are not damaged. Be sure to use new gaskets each time the element is changed.

  • Page 392: Air Suspensions

    Air Suspensions The following maintenance items should • Transverse Torque Rods: Inspect for be performed on all air suspensions: signs of looseness at the transverse torque rod connections. Check bushings Preventive Maintenance for tearing or excessive bulging. Check • Visual Inspection: Inspect all the transverse torque rod for dents or suspension components, checking for bending.

  • Page 393: Steering And Brakes Maintenance

    Steering and Brakes Maintenance Steering System Checking Power Steering Fluid Brake System Excessive play in the steering system is Proper fluid level should be between the DANGER checked by turning the steering wheel lines on the dipstick. while the engine is stopped. With the DO NOT use replacement parts anywhere NOTE front wheels pointing straight ahead, turn...
  • Page 394 Steering and Brakes Maintenance panel. When air pressure drops below • The brake application valve controls Automatic Slack Adjuster 517 ± 34 kPa (75 ± 5 psi) in either the brake application pressures. DANGER system at any time other than vehicle •...
  • Page 395 It is very important that the air system is kept clean. If sludge or oil is found in the drainage or an excessive amount of fluid is drained out of the tanks see your authorized Volvo dealer. Publication_PC04...
  • Page 396 Steering and Brakes Maintenance Air Dryers Air dryers utilize an oil coalescing desiccant cartridge which removes atomized oil and other particulate matter from the air system. The oil coalescing desiccant cartridge must be changed yearly. Publication_PC04...

  • Page 397: Chassis Maintenance

    Inspect the chassis for broken springs, shocks, loose or broken axle U-bolts. If any of these are found, contact your local Volvo dealer. Rubber Bushings Rubber bushings are used for extended service life.

  • Page 398: Cab Maintenance

    Cab Maintenance salted roads, road spray can enter the Cab Air Filter door lock key cylinder. Lubricate the cylinder with liquid graphite annually or To provide comfortable and clean fresh more often if necessary. The door hinge air in the cab, the heating and air pins are treated at manufacturing and conditioning system is designed with a then sealed.
  • Page 399 Cab Maintenance Hood Locks The hood locks mechanism should be greased with lithium NLGL2 every 160934 Km (100,000 mi). If the mechanism is hard to work or binds, the latch should be cleaned before greasing. Apply Grease Publication_PC04...

  • Page 400: Lubrication

    Lubrication Chassis Lubrication NOTE General lubrication includes lubricating Think of greasing the same way as an oil all the grease fittings in the drivetrain, change. All old grease should come out front and rear suspensions, power and be replaced with new grease. Remove steering, and front axle, using a grease excess grease from fittings, shackles and gun.
  • Page 401 Lubrication Publication_PC04...

  • Page 402: Steering Gear

    Front and rear leaf spring eye pins, The high pressure from an air should be pressure lubricated with Always grease a Volvo front axle with the operated grease gun will damage the chassis grease. Vehicles equipped wheels on the ground.
  • Page 403 Lubrication 15 Front Oil Lubricated Wheel NOTE NOTE Bearings (if applicable) If the vehicle is operated in sandy or dusty Ensure that grease purges out of all four There is no set change interval. environments, the spring ends should be seals of the U-joints.
  • Page 404 Only use Volvo approved oils. change. 20 Auxiliary Axle(s) Due to different manufactures of 5th wheels and models, some 5th If equipped with auxiliary steer, lift or wheels may not have grease fittings.

  • Page 405: Headlamp Bulb Replacement

    Headlamp Bulb Replacement LED Bulb These are replaced as complete asssembly only. NOTE For vehicles that use an LED headlamp, it is replaceable without special tools. LED Headlamp Housing Publication_PC04...

  • Page 406: Wiper Blades

    Wiper Blades Vehicle Wiper Blades Check wiper blades for any damage, "dead" rubber and attachment to arm. Hook-Slot Connector Your vehicle is equipped with a hook-slot type connector attachment where the arm and blade meet. To remove the wiper blade, push the locking tab on the blade.

  • Page 407: Vehicle Cleaning

    Vehicle Cleaning Paint and Brightwork Care this. Clean off all tar spots and tree sap Stainless Steel before waxing. Stainless steel will rust if exposed to salt for too long. Wash frequently, especially Chassis during the cold season, to remove salt- Keep the chassis free from buildup of laden snow and ice.
  • Page 408 Vehicle Cleaning Aluminum CAUTION Unprotected aluminum surfaces will form DO NOT use gasoline, naphtha or similar an oxide layer if not maintained. This is cleaning agents on the plastic or leather especially important during the cold since these can cause damage. Take season when roads are salted or in extra care when removing stains such as coastal areas where the salt level in the...

  • Page 409: Seat Belt Maintenance

    Seat Belt Maintenance Clean and Inspect Keep the belt dry. Clean with a mild soap solution and lukewarm water. Periodically inspect the following areas and replace any inadequate parts: Buckle and Latchplate — The buckle and latchplate should mate easily with a solid click and release easily and quickly with moderate pressure on the release button.

  • Page 410: Roof Extender

    Roof Extender Vehicle Roof Extender To set the extender to normal riding Roof Extender Position position, measure points H and G, then Measurement The roof extender increases fuel select positions 1 through 5 in the rod as economy. The extender is adjustable to determined by the adjustment chart.

  • Page 411: Front Bumper / Plate Mounting

    Front Bumper / Plate Mounting Front Bumper / License Install multiple license plates as shown. Plate CAUTION DO NOT cover the opening in the front bumper with a license plate. Covering this hole will restrict airflow to the lower portion of the radiator.

  • Page 412: Modifications To Vehicle

    DO NOT use oxy/ acetylene welding to repair cab panels. Drilling is permitted in the frame web in accordance with a specified hole spacing pattern. Consult an authorized Volvo Trucksdealer to obtain approved hole spacing dimensions. Frame rail and cross member nuts and...

  • Page 413: Metric Conversions

    Metric Conversions NOTE Use all tools on the fasteners they were made to be used on. Use metric tools on Sl metric units only. Never try to use metric tools on U.S. standard fasteners or U.S. standard tools on Sl metric units. CAUTION Potential external/internal thread mismatch condition(s) may occur with certain metric...
  • Page 414 Metric Conversions Conversion Chart SI to U.S. Conversions 25.4 millimeters 1 inch 1.61 kilometers 1 mile .473 liter 1 pint (U.S. liquid) .946 liter 1 quart (U.S. liquid) .01639 liter 1 cubic inch 1.3558 Newton meters 1 pound-foot .746 kilowatt 1 horsepower 6.895 kilopascals 1 pound/square inch...
  • Page 415 Publication_PC04...

  • Page 417: Emergency Action

    Emergency Action...

  • Page 418: Towing

    Towing Towing A vehicle Equipped driveshaft must be disconnected to tow Alternative Procedure, the vehicle can be the vehicle. towed without the removal of the With I-Shift Transmission driveshaft. This procedure allows the CAUTION vehicle to be removed from toll-ways, Without Towing Alternative bridges, and tunnels without Failure to disconnect the drive axle...
  • Page 419 Towing • Battery voltage must be 12 volts or of the transmission and further CAUTION higher for proper TCM function damage the equipment. When the driving wheels are still in contact • No transmission air pressure • Complaints involving transmission with the ground the axle shaft(s), or prop diagnostic trouble codes (DTC) failure that requires towing.
  • Page 420 Towing • Static loading, lengthways and The vehicle is unloaded to reduce the vertically: 2 times axle loading axle loading on the towing vehicle, limit the loading on the vehicle's lifting points • Dynamic, e.g. during towing: 1 times NOTE to minimize the risk of damage to the axle loading towing vehicle.

  • Page 421: Rear Suspension

    Towing WARNING Lifting A Vehicle With Leaf Springs When you lift a vehicle with air suspension, there is a risk that the air bellows could slide apart. When you lower Front Suspension the vehicle again when you have finished Lift behind the front spring anchorage on towing, do not use your hands under any the chassis member, or beneath the front circumstances to guide the air bellows into...

  • Page 422: Front Suspension

    Towing Front Suspension cross member in the first instance. If the NOTE vehicle does not have a towing hitch Method 1: Wheel Lift support cross member, lift the chassis It may be necessary to remove the front This method provides the greatest ease fairing.
  • Page 423 Towing Towing Configurations (Rear, Side, and Tow Hooks) WARNING The steering does not have any servo effect if the engine is not running. Parking Brake and Towing Hooks The parking brake must be released during towing. Use the vehicle's towing hook(s) for towing.

  • Page 424: Releasing The Brakes

    Towing Parking Brake Mechanical Release Park Brake Release Screw (Drum Brakes) Parking Brake Mechanical The parking brake can be released Release (Disc Brakes) mechanically if compressed air is not available. The brake cylinders have a release • Remove the cap on the end of the mechanism for the parking brake spring, parking brake cylinder.
  • Page 425 Towing Plastic Plug for Release Mechanism Publication_PC04...

  • Page 426: Jump-Starting Engine

    Jump-Starting Engine Jump-Starting Engine WARNING WARNING If you encounter a situation in which it is Remember that batteries contain a Battery posts, terminals and related necessary to jump-start an engine, use hydrogen and oxygen mixture, which is accessories contain lead compounds, the following procedures.
  • Page 427 Jump-Starting Engine Negative Cable (Black) volt and B is 12 volt). Ensure there is equipped truck has been transferred NO physical contact between trucks. to the weak batteries. Ground Point (Black) Start the engine in truck B. A - The truck which gives start help B - The truck with a dead battery Remove the cables in the reverse Connect one clamp on the black...
  • Page 428 INDEX Antennas .......... 287 Brakes ..........211 Anti-Lock Brake System (ABS) ..412 Breaking In a New Vehicle ....5 ABS Maintenance ......226 Anti-Roll Back ........204 Brightness, Secondary Accessory Relay ......178 Application Air Pressure ..... 98 Information Display ......258 ACM ..........
  • Page 429 INDEX Connecting a Mobile Phone ..... 268 Door ........... 84 Engine Oil ......... 337 Control Panel, Rear, Selecting Down Shifting ........207 Engine Operating Condition ..... 362 Audio Source ........254 Downhill Gradient ......208 Engine Overview ...... 334, 335 Coolant Change Interval ....
  • Page 430 INDEX Fog Lights ........137 Initial Information Screen ....103 Following Distance Alert ....233 Initial Valve Adjustment Interval ... 5 Food, Navigate to ......282 Hazard Lights ........136 Intake Manifold Pressure ....101 Headlamp Bulb Replacement ..397 Foundation Brakes ......
  • Page 431 INDEX Light Switch Test ......313 Modifications to Vehicle ....404 Light, Navigation ......284 Music Playback ........ 269 Lighting ..........349 Music ..........272 Pairing a Device via Bluetooth ..267 Parking Brake Valve ......96 Lights ..........316 Load Test .........
  • Page 432 INDEX Programming the Transmitter .... 87 Set ECO Target ........ 117 Prohibited Additives ......371 Settings, Navigation System .... 283 PTY, Program Types ......266 Safety Belt (SRS) System ....71 Settings, Secondary Information Safety Belt .......... 94 Push To Talk ......256, 257 Display ..........
  • Page 433 Trailer Uncoupling ......193 Voltage Meter ........93 Tire Pressure/Temperature Sensor .. 219 Transmission Gear Lever ....181 Volvo Active Driver Assist, VADA ..225 Tires, Wheels and Hub ..... 375 Transmission Identification ....9 Volvo Active Driver Assist ..114, 233 TomTom®...
  • Page 434 INDEX Weather Conditions ......241 Weather ..........273 Web Browser ........273 Wheel Nut Tighten ......377 Wi-Fi® ..........259 Windshield ........316 Winterfronts ........186 Wiper Blades ........398 Wipers ..........142 Wireless USB Connection ....264 Zoom the Map ........277...
  • Page 436 *CID0123456*...

Table of Contents