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Volvo VN 2003 Service Manual

Instrument cluster fault codes mid 140
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Instrument Cluster Fault Codes
MID 140
VN,VHD VERSION2
PV776-TSP161704

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  • Page 1 Service Manual Trucks Group Instrument Cluster Fault Codes MID 140 VN,VHD VERSION2 PV776-TSP161704...
  • Page 3 Greensboro, NC USA Order number: PV776-TSP161704 © 2003 Volvo Trucks North America, Inc., Greensboro, NC USA All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, me- chanical, photocopying, recording or otherwise, without the prior written permission of Volvo Trucks North America, Inc..

  • Page 5: Table Of Contents

    Contents Specifications ..................3 Instrument Cluster, Signal Descriptions ..........3 Tools ...................... 13 Special Tools ..................13 Other special equipment ..............14 Troubleshooting ................... 15 MID 140 Fault Code Table ..............15 MID 140 PID 77 Forward Rear Axle Temperature ......17 MID 140 PID 77 Forward Rear Axle Temperature, Check ....

  • Page 7: Specifications

    Group 38 Fault Codes, Instrument Cluster Specifications Specifications Instrument Cluster, Signal Descriptions Connector A (22–pin Green) - with breakout box connected between the instrument cluster (MID140) and cable harness Requirements: • Breakout box 9998699 connected to adapter 9998533 between the instrument cluster and cable harness.
  • Page 8 Group 38 Fault Codes, Instrument Cluster Specifications Signal type Measurement Nominal value Other points Not used V ≈ 3 -5 V J1939 CAN High A15 - A2 V ≈ 0 -3 V J1939 CAN Low A16 - A2 V ≈ 0 -5 V J1587/1708+ A17 - A2 V ≈...
  • Page 9 Group 38 Fault Codes, Instrument Cluster Specifications Connector B (30–pin Green) - breakout box connected between the in- strument cluster (MID140) and cable harness Requirements: • Breakout box 9998699 and adapter 9813194 con- nected between the instrument cluster connector B and the cable harness.
  • Page 10 Group 38 Fault Codes, Instrument Cluster Specifications Signal type Measurement Nominal value Other points Not used Not used V ≈ 5.0 V 5V supply output, rear air suspen- B17 - ground sion pressure sensor V ≈ 5.0 V 5V supply output, application air B18 - ground pressure sensor V ≈...
  • Page 11 Group 38 Fault Codes, Instrument Cluster Specifications Connector C (30–pin Blue) - breakout box connected between the in- strument cluster (MID140) and cable harness Requirements: • Breakout box 9998699 and adapter 9998533 con- nected to connector A and C on the cable harness. Use extension cable 9990062 if needed.
  • Page 12 Group 38 Fault Codes, Instrument Cluster Specifications Signal type Measurement Nominal value Other points Not used Not used Not used V ≈ 0 V (Active signal) Transmission oil temp telltale digi- C16 - A2 V ≈ V tal input (Inactive signal) V ≈...
  • Page 13 Group 38 Fault Codes, Instrument Cluster Specifications Connector A (22–pin Green) - breakout box connected to cable harness Requirements: • Breakout box 9998699 connected to adapter 9998533 towards the cable harness. Use extension cable 9990062 if needed. • Instrument cluster disconnected. •...
  • Page 14 Group 38 Fault Codes, Instrument Cluster Specifications Connector B (30–pin Green) - breakout box connected to cable harness Requirements: • Breakout box 9998699 and adapter 9813194 con- nected to cable harness. Use extension cable 9990062 if needed. • Instrument cluster disconnected. •...
  • Page 15 Group 38 Fault Codes, Instrument Cluster Specifications Outside Temperature Sensor, Temperature vs. Resistance W3005183 Transmission Oil Temperature Sensor, Temperature vs. Resistance W3005184 (160 (180 (200 (220 Nominal...
  • Page 16 Group 38 Fault Codes, Instrument Cluster Specifications Connector C (30–pin Blue) - breakout box connected to cable harness Requirements: • Breakout box 9998699 and adapter 9998533 con- nected to connector A and C on the cable harness. Use extension cable 9990062 if needed. •...

  • Page 17: Tools

    Group 38 Fault Codes, Instrument Cluster Tools Tools Special Tools For special tool and special equipment ordering instructions, see tool information in group 08. 9998533 Adapter between the instrument cluster connectors A and C and breakout box 9998699 9990008 Set with test probes T3009536 9813194 Adapter between the instrument...

  • Page 18: Other Special Equipment

    Group 38 Fault Codes, Instrument Cluster Tools 9990062 Cable Extension for use with breakout box 9998699 and adapter 9998533 Other special equipment For special tool and special equipment ordering instructions, see tool information in group 08. J39200 Multimeter...

  • Page 19: Troubleshooting

    Subsystem Identification Description (identification of trol unit). component). PID: PSID: Parameter Identification Description (identification of pa- Proprietary Subsystem Identification Description (Volvo rameter (value)). unique component identification). PPID: FMI: Proprietary Parameter Identification Description (Volvo Failure Mode Identifier (identification of fault type).
  • Page 20 Group 38 Fault Codes, Instrument Cluster Troubleshooting Fault code Component / function Reference PSID 201 Open-circuit, J1939 data link, vehicle “MID 140 PSID 201 J1939 Data Link control unit Interruption, Vehicle ECU” page 56 PSID 204 Open-circuit, J1939 data link, anti- “MID 140 PSID 204 J1939 Data Link lock brake control unit Interruption, Anti-lock Brake ECU”...

  • Page 21: Mid 140 Pid 77 Forward Rear Axle Temperature

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PID 77 Forward Rear Axle Temperature Reaction from the instrument cluster: • Fault code is stored. • Yellow lamp requested. Noticeable external symptoms: • Yellow lamp lights up. • The display shows an icon and the text ”NO DATA”. Appropriate check: •...

  • Page 22: Mid 140 Pid 77 Forward Rear Axle Temperature, Check

    Group 38 Fault Codes, Instrument Cluster Troubleshooting 3811-21-02-10 Measurement at the component’s connector to the instrument cluster MID 140 PID 77 Forward Rear Note: Faults in the instrument cluster cable harness can Axle Temperature, Check damage the component. Check the component if any of the readings is outside its permitted range.
  • Page 23 Group 38 Fault Codes, Instrument Cluster Troubleshooting Checking sub-systems Cable harness Ground cable For checking the cable harness, see service information under function group 371. Requirements: 9813194 9998699 • Breakout box with adapter con- J39200 Checking component nected between instrument cluster connector B and cable harness.

  • Page 24: Mid 140 Pid 78 Rear Rear Axle Temperature

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PID 78 Rear Rear Axle Temperature Reaction from the instrument cluster: • Fault code is stored. • Yellow lamp requested. Noticeable external symptoms: • Yellow lamp lights up. • The display shows an icon and the text ”NO DATA”. Appropriate check: •...

  • Page 25: Mid 140 Pid 78 Rear Rear Axle Temperature, Check

    Group 38 Fault Codes, Instrument Cluster Troubleshooting 3811-21-02-01 Measurement at the component’s connector to the instrument cluster MID 140 PID 78 Rear Rear Axle Note: Faults in the instrument cluster cable harness can Temperature, Check damage the component. Check the component if any of the readings is outside its permitted range.
  • Page 26 Group 38 Fault Codes, Instrument Cluster Troubleshooting Checking sub-systems Cable harness Ground cable For checking the cable harness, see service information under function group 371. Requirements: 9813194 9998699 • Breakout box with adapter con- J39200 Checking component nected between instrument cluster connector B and cable harness.

  • Page 27: Mid 140 Pid 96 Fuel Level

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PID 96 Fuel Level • Contact resistance and oxidation. Reaction from the instrument cluster: • fault code is stored. • Yellow lamp requested. Noticeable external symptoms: • Yellow lamp lights up. •...

  • Page 28: Mid 140 Pid 96 Fuel Level, Check

    Group 38 Fault Codes, Instrument Cluster Troubleshooting 3811-21-02-02 Signal cable MID 140 PID 96 Fuel Level, Requirements: J39200 Check • The connector to the fuel level Special tools: 9998699, 9813194 sensor (B07) is disconnected. Other special equipment: J39200 • Adapter connected to the instru- NOTE! ment cluster.
  • Page 29 Group 38 Fault Codes, Instrument Cluster Troubleshooting Checking component Checking sub-systems Note: Faults in the component may be caused by faults Ground cable in the cable harness to the control unit. Check the cable harness before connecting a new component. Requirements: 9813194 Sensor, fuel level...

  • Page 30: Mid 140 Pid 116 Application Air Pressure

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PID 116 Application Air Pressure • Fault code is stored. • Yellow lamp requested. Noticeable external symptoms: • Yellow lamp lights up. • The display shows an icon and the text ”NO DATA”. Appropriate check: •...

  • Page 31: Mid 140 Pid 116 Application Air Pressure, Check

    Group 38 Fault Codes, Instrument Cluster Troubleshooting 3811-21-02-13 Supply cable MID 140 PID 116 Application Requirements: J39200 Air Pressure, Check • The connector to the sensor Special tools: 9998699, 9813194 (B06AP) is disconnected. Other special equipment: J39200 • Measuring voltage using the multi- NOTE! meter.
  • Page 32 Group 38 Fault Codes, Instrument Cluster Troubleshooting Checking sub-systems Signal cable Supply cable Requirements: 9813194 9998699 • Breakout box with adapter con- Requirements: 9813194 J39200 nected between instrument cluster 9998699 • (A03) connector B and cable har- Breakout box with adapter con- J39200 ness.

  • Page 33: Mid 140 Pid 117 Air Brake Pressure, Front

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PID 117 Air Brake Pressure, Front • Fault code is stored. • Yellow lamp requested. Noticeable external symptoms: • Yellow lamp lights up. • The display shows an icon and the text ”NO DATA”. Appropriate check: •...

  • Page 34: Mid 140 Pid 117 Air Brake Pressure, Front, Check

    Group 38 Fault Codes, Instrument Cluster Troubleshooting 3811-21-02-14 Supply cable MID 140 PID 117 Air Brake Pressure, Front, Check Requirements: J39200 Special tools: 9998699, 9813194 • The connector to the front brake pressure sensor (B06A) is discon- Other special equipment: J39200 nected.
  • Page 35 Group 38 Fault Codes, Instrument Cluster Troubleshooting Checking sub-systems Signal cable Supply cable Requirements: 9813194 9998699 • Breakout box with adapter con- Requirements: 9813194 J39200 nected between instrument cluster 9998699 • (A03) connector B and cable har- Breakout box with adapter con- J39200 ness.

  • Page 36: Mid 140 Pid 118 Air Brake Pressure, Rear

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PID 118 Air Brake Pressure, Rear • Fault code is stored. • Yellow lamp requested. Noticeable external symptoms: • Yellow lamp lights up. • The display shows an icon and the text ”NO DATA”. Appropriate check: •...

  • Page 37: Mid 140 Pid 118 Air Brake Pressure, Rear, Check

    Group 38 Fault Codes, Instrument Cluster Troubleshooting 3811-21-02-15 Supply cable MID 140 PID 118 Air Brake Requirements: J39200 Pressure, Rear, Check • The connector to the rear brake Special tools: 9998699, 9813194 pressure sensor (B06B) is discon- Other special equipment: J39200 nected.
  • Page 38 Group 38 Fault Codes, Instrument Cluster Troubleshooting Checking sub-systems Signal cable Supply cable Requirements: 9813194 9998699 • Breakout box with adapter con- Requirements: 9813194 J39200 nected between instrument cluster 9998699 • (A03) connector B and cable har- Breakout box with adapter con- J39200 ness.

  • Page 39: Mid 140 Pid 158 Battery Voltage

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PID 158 Battery Voltage Fault code FMI 0 Data applicable, but above normal operating range. Conditions for fault code: • The battery voltage exceeds 15 V for one minute. Possible cause: T3009517 •...

  • Page 40: Mid 140 Pid 158 Battery Voltage, Check

    Group 38 Fault Codes, Instrument Cluster Troubleshooting 3811-21-02-08 Supply cable MID 140 PID 158 Battery Volt- Requirements: 9998699 age, Check 9998533 • Connector A disconnected from J39200 Special tools: 9998699, 9998533 the rear of the cluster and con- Other special equipment: J39200 nected to adapter and breakout box.

  • Page 41: Mid 140 Pid 171 Ambient Temperature

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PID 171 Ambient Temperature Fault code FMI 3 Abnormally high voltage or short-circuit to higher voltage. Conditions for fault code: • If the instrument cluster registers a resistance greater than 19.5 K the instrument cluster inter- prets this as a fault and a fault code is stored.

  • Page 42: Mid 140 Pid 171 Ambient Temperature, Check

    Group 38 Fault Codes, Instrument Cluster Troubleshooting 3811-21-02-04 Signal cable MID 140 PID 171 Ambient Tem- Requirements: 9990008 perature, Check J39200 • The connector for the ambient Special tools: 9998699, 9990008, 9813194 temperature sensor disconnected. Other special equipment: J39200 • Measuring voltage using the multi- NOTE! meter.
  • Page 43 Group 38 Fault Codes, Instrument Cluster Troubleshooting Checking component Checking sub-systems Note: Faults in the component may be caused by faults Ground lead in the cable harness to the instrument cluster. Check the cable harness before connecting a new component. Requirements: 9813194 Ambient temperature sensor...

  • Page 44: Mid 140 Pid 177 Transmission Oil Temperature

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PID 177 Transmission Oil Temperature Reaction from the instrument cluster: • Fault code is stored. • Yellow lamp requested. Noticeable external symptoms: • Yellow lamp lights up. • The display shows an icon and the text ”NO DATA”. Appropriate check: •...

  • Page 45: Mid 140 Pid 177 Transmission Oil Temperature, Check

    Group 38 Fault Codes, Instrument Cluster Troubleshooting 3811-21-02-05 Signal cable MID 140 PID 177 Transmission Requirements: J39200 Oil Temperature, Check 9990008 • Special tools: 9998699, 9813194 The connector to the sensor is disconnected. Other special equipment: J39200, 9990008 • Measuring voltage using the multi- NOTE! meter.
  • Page 46 Group 38 Fault Codes, Instrument Cluster Troubleshooting Checking sub-systems Signal cable Ground cable Requirements: 9813194 9998699 • Breakout box with adapter con- Requirements: 9813194 J39200 nected between instrument cluster 9998699 • Breakout box with adapter con- connector B and cable harness. J39200 nected between instrument cluster •...

  • Page 47: Mid 140 Pid 178 Air Suspension Pressure, Front

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PID 178 Air Suspension Pressure, Front • Fault code is stored. • Yellow lamp requested. Noticeable external symptoms: • Yellow lamp lights up. • The display shows an icon and the text ”NO DATA”. Appropriate check: •...

  • Page 48: Mid 140 Pid 178 Air Suspension Pressure, Front, Check

    Group 38 Fault Codes, Instrument Cluster Troubleshooting 3811-21-02-16 Supply cable MID 140 PID 178 Air Suspen- Requirements: J39200 sion Pressure, Front, Check Special tools: 9998699, 9813194 • The connector to the sensor (B56) Other special equipment: J39200 is disconnected. • Measuring voltage using the multi- NOTE! meter.
  • Page 49 Group 38 Fault Codes, Instrument Cluster Troubleshooting Checking sub-systems Signal cable Supply cable Requirements: 9813194 9998699 • Breakout box with adapter con- Requirements: 9813194 J39200 nected between instrument cluster 9998699 • (A03) connector B and cable har- Breakout box with adapter con- J39200 ness.

  • Page 50: Mid 140 Pid 179 Air Suspension Pressure, Rear

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PID 179 Air Suspension Pressure, Rear • Fault code is stored. • Yellow lamp requested. Noticeable external symptoms: • Yellow lamp lights up. • The display shows an icon and the text ”NO DATA”. Appropriate check: •...

  • Page 51: Mid 140 Pid 179 Air Suspension Pressure, Rear, Check

    Group 38 Fault Codes, Instrument Cluster Troubleshooting 3811-21-02-17 Supply cable MID 140 PID 179 Air Suspen- Requirements: J39200 sion Pressure, Rear, Check Special tools: 9998699, 9813194 • The connector for the rear air sus- Other special equipment: J39200 pension pressure sensor (B58R) disconnected.
  • Page 52 Group 38 Fault Codes, Instrument Cluster Troubleshooting Checking sub-systems Signal cable Supply cable Requirements: 9813194 9998699 • Breakout box with adapter con- Requirements: 9813194 J39200 nected between instrument cluster 9998699 • (A03) connector B and cable har- Breakout box with adapter con- J39200 ness.

  • Page 53: Mid 140 Sid 231 J1939 Control Link

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 SID 231 J1939 Control Link Fault code FMI 2 Intermittent or incorrect data. Conditions for fault code: • If the instrument cluster cannot communicate via the J1939 Control data link the instrument cluster inter- prets this as a fault, and a fault code is stored.

  • Page 54: Mid 140 Sid 240 Program Memory

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 SID 240 Program Memory General information At start-up a checksum is calculated for the software in the flash memory for the instrument cluster. This is com- pared with a previously stored checksum to check that the software is correct.

  • Page 55: Mid 140 Sid 250 J1587/1708 Information Link

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 SID 250 J1587/1708 Information Link Appropriate check: • Fault-trace the J1587/1708 information link, see ser- vice information ”Data links, fault-tracing” function group 371. • Isolate/disconnect the instrument cluster from the data link by disconnecting the harness connections at the rear.
  • Page 56 Group 38 Fault Codes, Instrument Cluster Troubleshooting FMI 9 FMI 12 Defective unit or component. Abnormal update rate. Conditions for fault code: Conditions for fault code: • If the control units do not send PID 44 to the instru- • If a control unit does not transmit PID 44 to the in- ment cluster, but the instrument cluster still has strument cluster the control unit interprets this as a...

  • Page 57: Mid 140 Sid 253 Calibration Memory, Eeprom

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 SID 253 Calibration Memory, EEPROM General information At start-up a check sum is calculated for the data set in the instrument cluster’s EEPROM memory. This is com- pared with a previously stored check sum to check that the data set is correct.

  • Page 58: Mid 140 Psid 7 Reference Resistance

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PSID 7 Reference Resistance General information FMI 4 Abnormally low voltage or short-circuit to lower voltage. Component: A 03 Instrument cluster Conditions for fault code: Fault code If the instrument cluster registers a resistance of less FMI 3 than 22.5 the instrument cluster interprets this as a...

  • Page 59: Mid 140 Psid 200 J1939 Data Link Interruption, Engine Ecu

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PSID 200 J1939 Data Link Interruption, Engine ECU General information Possible cause: The control units share important messages via the SAE • Fault in the J1939 data link between the instrument J1939 Control data link.

  • Page 60: Mid 140 Psid 201 J1939 Data Link Interruption, Vehicle Ecu

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PSID 201 J1939 Data Link Interruption, Vehicle ECU General information Possible cause: The control units share important messages via the SAE • Fault in the J1939 data link between the instrument J1939 Control data link.

  • Page 61: Mid 140 Psid 204 J1939 Data Link Interruption, Anti-Lock Brake Ecu

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PSID 204 J1939 Data Link Interruption, Anti-lock Brake General information Possible cause: The control units share important messages via the SAE • Fault in the J1939 data link between the instrument J1939 Control data link.

  • Page 62: Mid 140 Psid 210 J1939 Data Link Interruption, Lighting Control Module

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PSID 210 J1939 Data Link Interruption, Lighting Control Module General information Possible cause: The control units share important messages via J1939 • Fault in the external lighting control unit. control data link. If one control unit is missing information from another control unit, this fault code is used to indi- Reaction from the instrument cluster: cate which control unit is expected to transmit the...

  • Page 63: Mid 140 Psid 232 J1939-3 Control Link

    Group 38 Fault Codes, Instrument Cluster Troubleshooting MID 140 PSID 232 J1939-3 Control Link (Link to Steering Wheel Module [SWM]) Fault code FMI 2 Intermittent or incorrect data. Conditions for fault code: • If the control unit cannot communicate via the J1939 control data link the instrument cluster interprets this as a fault, and a fault code is stored.

  • Page 65: Feedback

    If you have any comments or suggestions, make a copy of this page, write down your comments and send them to us, either via telefax or mailing directly to the address listed below. From Volvo Trucks North America, Inc................Dept. 516 Service Publications ................
  • Page 66 Operation Numbers 3811-21-02-01 MID 140 PID 78 Rear Rear Axle Temperature, Check ....21 3811-21-02-02 MID 140 PID 96 Fuel Level, Check ..... . . 24 3811-21-02-04 MID 140 PID 171 Ambient Temperature, Check .
  • Page 68 Volvo Trucks North America, Inc. P.O. Box 26115, Greensboro, NC 27402-6115 Volvo Trucks Canada, Ltd. 6490 Vipond Drive, Mississauga, Ontario L5T 1W8 http://www.volvotrucks.volvo.com PV776-TSP161704 (500) 3.2003 © Volvo Trucks North America, Inc., 2003...

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