Related Manuals for Westward 48UJ75
Summary of Contents for Westward 48UJ75
- Page 1 Operating Instructions & Parts Manual Grease Hose Reel Oil Hose Reel Model 48UJ75 and 48UJ76...
- Page 2 COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE! RETAIN INSTRUCTIONS FOR FUTURE REFERENCE. PLEASE REFER TO BACK COVER FOR INFORMATION REGARDING WESTWARD’S WARRANTY AND OTHER IMPORTANT INFORMATION. Model #: ___________________ Serial #: ___________________ Purch. Date: _______________ Printed in India Version 04/ 2016 ©...
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Page 3: Before You Begin
Philip Screw Driver Protection equipment (PPE) requirements: • Goggles, Safety Gloves, Safety Helmet, and Safety Boots Pack Includes • 1 Grease hose reel (Only in 48UJ75) • 1 Grease control gun (Only in 48UJ75) • Oil control gun (Only in 48UJ76) •... -
Page 4: General Safety Instructions
GENERAL SAFETY INSTRUCTIONS Hose reel may contain high pressure. They must not be pointed at any person or animal SPECIFICATIONS Description Grease (48UJ75) Oil (48UJ76) Max Pressure 5800 PSI 2000 PSI Inlet/Outlet Threads 1/4" 1/2" Hose ID 1/4" 1/2" Hose OD 5/8"... -
Page 5: Adjusting The Stopper
ASSEMBLY INSTRUCTIONS Operation Steps Image Change the position of roller plate assembly When mounting the hose reel on a ceiling or a wall it might be required to change the position of the roller plate assembly according to operator's need Open the three screws on each side of the roller plate assembly using a 13mm spanner. - Page 6 Assembly InstructIons (contInueD) Operation Steps Image Connect the hose Connect the open end of the hose coming from the pump to the inlet of the hose reel. Inlet Swivel used in different Hose reels Wall mounting or ceiling mounting The eye-hole makes hose reel mounting a one man’s operation. To mount Screw a 10mm bolt on a wall or ceiling and hang the hose reel using the eye hole.
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Page 7: Major Components
Assembly InstructIons (contInueD) Operation Steps Image Connection of the grease control gun (only in 48UJ75) Connect the outer end of the hose on the reel with the Z-swivel on the grease control nozzle. Now connect the open end of the Z-swivel with the hose reel. - Page 8 Assembly InstructIons (contInueD) Indication of unit of measurement of Totalizer: L=Litres Gal=Gallons Indication of unit of measurement of Resettable Batch Total: Qts=Quarts Pts=Pints L=Litres Gal=Gallons user buttons: The meter features two buttons (RESET and CAL) which individually perform two main functions and together, other secondary functions.
- Page 9 Assembly InstructIons (contInueD) What is standby ? When the media is not flowing through the meter, the display shows only the word TOTAL on the batch register. This mode is called STAND BY and majority of adjustments are carried out in this mode. Standby Mode Measurement units configuration...
- Page 10 Assembly InstructIons (contInueD) Sequence of setting the unit of measurement Wait for the METER to go to standby Press the CAL and RESET keys together. Keep these pressed until the word “UNIT” appears on the screen together with the unit of measurement set at that time (in this example Quarts / Gallon) Press RESET key to scroll among the four combinations of units of measurement as shown:...
- Page 11 Assembly InstructIons (contInueD) Normal dispensing mode While the media is flowing through the meter, Batch Total and Reset Total are displayed at the same time. A few seconds after dispensing has ended, on the lower register, the display switches from Reset Total to General Total: the word RESET above the word TOTAL disappears, and the Reset Total is replaced by the General Total.
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Page 12: Calibration Procedures
Assembly InstructIons (contInueD) The display screen again shows all the segments of the display followed by all the switched-off segments and finally shows the display page where the new Reset Total is shown. Calibration In standby mode, press the CAL key at length to see the current calibration factor. •... - Page 13 Assembly InstructIons (contInueD) caSe 2 If, on the other hand, calibrations have been made by the user, the display page will appear showing the currently used calibration factor (in our example 0,998). the word “user” indicates that a calibration factor, set by the user is being used.
- Page 14 Assembly InstructIons (contInueD) Press RESET key for more than 2 seconds. The METER shows “CAL” and the Batch Total at zero. The meter is ready to perform in-field calibration. diSpenSinG into Sample container Without pressing any key, start dispensing into the sample container.
- Page 15 Assembly InstructIons (contInueD) Press RESET key for more than 2 seconds . The METER is informed that the calibration procedure is finished. The meter calculates the new USER K FACTOR factor for a few seconds. The new USER K FACTOR is shown for a few seconds,after which the restart cycle is repeated.
- Page 16 Assembly InstructIons (contInueD) Press CAL key for more than 2 seconds. The METER enters calibration mode and shows “CAL”. The words “Fact” and “USER” indicate which factor (factory or user) is currently in use. Press RESET key for more than 2 seconds. The METER shows “CAL”...
- Page 17 Assembly InstructIons (contInueD) At the end of the calculation, the new USER K FACTOR is shown for a few seconds. The restart cycle is repeated to finally achieve standby mode.
- Page 18 TROUBLESHOOTING (ONLY IN 48UJ75) Symptom Possible Cause(s) Corrective Action Pump is working Pump pressure might Increase the air pressure but media does not be low supplied to the pump dispense from hose reel TROUBLESHOOTING (ONLY IN 48UJ76) Symptom Possible Cause(s)
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Page 19: Maintenance
Maintenance The meter has been designed to require a minimum amount of maintenance. The only maintenance jobs required are: • battery change: Necessary when the batteries have run down • cleaning the measurement chamber: Due to the presence of solid particles following bad filtering. - Page 20 Maintenance (ONLY IN 48UJ76) Always make sure the liquid has been drained from the meter and the line pressure is released before cleaning. To clean the chamber, proceed as follows. (Refer to the parts indicated in the parts illustration): • Loosen and remove the four cover retention screws (15).
- Page 21 PARTS ILLUSTRATION FOR GREASE HOSE REEL (48UJ75)
- Page 22 PART LIST FOR GREASE HOSE REEL (48UJ75) Parts Description Qty. S. NO Shaft Ratchet Plate Holder (Ratchet Plate) Sheave (Right) Sheave (Left) Square Neck Bolt Plange Nut Steel Washer Spacer Steel Washer Cover (Coil Spring) Coil Spring Guide Coil Spring (Power spring)
- Page 23 PART LIST (CONTINUED) Parts Description Qty. S. NO O-ring Pipe Hose Clip Screw Hex Domed Nut Allen Bolt Steel Washer Spring Washer Inlet Swivel Assy. Square Neck Bolt Inlet Hose Assy. Grease Nozzle...
- Page 24 PARTS ILLUSTRATION FOR OIL HOSE REEL (48UJ76)
- Page 25 PART LIST FOR OIL HOSE REEL (48UJ76) Parts Description Qty. S. NO Shaft Ratchet Plate Holder (Ratchet Plate) Sheave (Right) Sheave (Left) Square Neck Bolt Plange Nut Steel Washer Spacer Steel Washer Cover (Coil Spring) Coil Spring Guide Coil Spring (Power spring) Cover (Coil Spring) External Circlip Base Assy.
- Page 26 PART LIST (CONTINUED) Parts Description Qty. S. NO Pipe Hose Clip Screw Hex Domed Nut O-Ring Inlet Adaptor Adaptor O-ring External Circlip Allen Bolt Spring Washer Steel Washer Square Neck Bolt Inlet Hose Assy. Oil Meter Oil Control Gun...
- Page 27 PARTS ILLUSTRATION FOR OIL METER (ONLY IN 48UJ76) For Repair Parts, call 1-800-323-0620 24 hours a day – 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list...
- Page 28 PART LIST FOR OIL METER (ONLY IN 48UJ76) Parts Description Qty. S. NO Meter Label Plastic Face Electronic Board Screw Meter Housing Battery 1.5V N size O-Ring Battery Plug Conical Spring Oval Gear Pivot Oval Gear Oval Gear with Magnet Seal Cover Screw...
- Page 29 Westward One-Year Limited Warranty. You may be required to send the product in for inspection at your cost. You can follow up on the progress of inspections and corrections in the same ways.
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