Monessen Hearth HBDV Series Installation And Operating Instructions Manual
Direct vent gas fireplace
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Summary of Contents for Monessen Hearth HBDV Series
- Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. Monessen Hearth HBDV400PV Owner's Manual Shop genuine replacement parts for Monessen Hearth HBDV400PV Find Your Monessen Hearth Fireplace Parts - Select From 701 Models -------- Manual continues below part list --------...
- Page 2 Available Replacement Parts for Monessen Hearth HBDV400PV 37D0118 VALVE SIT MV HI/LO LP (05 SRV14D0503 PIEZO IGNITER-snap in SRV26D2870 T-STAT SENSOR ONLY SRV41D0048 SWITCH ON/OFF/RS...
- Page 3 HBDV SERIES DIRECT VENT GAS FIREPLACE INSTALLATION AND OPERATING INSTRUCTIONS MODELS: HBDV300 & HBDV400 WARNINGS IF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
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Page 4: Table Of Contents
CONTENTS Important Safety Information ......3 Glass Removal & Brick Installation ....32 Product Features ..........5 Final Installation ........33–35 Placement of lava rock, rock wool Code Approval ..........5 and logs..........33–35 Pre-Installation Information ......6–9 Installing Andirons ........35 High Elevation Installation ...... -
Page 5: Important Safety Information
IMPORTANT SAFETY INFORMATION INSTALLER OWNER Please leave these instructions with the appliance. Please retain these instructions for future reference. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fi replace. • Any change to this fi replace or its controls can be dangerous. •... - Page 6 IMPORTANT SAFETY INFORMATION Continued from page 3 IMPORTANT: 12. Do not use this fireplace to cook food or burn paper or PLEASE READ THE FOLLOWING CAREFULLY other objects. It is normal for fi replaces fabricated of steel to 13. Never place anything on top of fireplace. give off some expansion and/or contraction noises during the start up or cool down cycle.
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Page 7: Product Features
PRODUCT FEATURES CODE APPROVAL PRODUCT SPECIFICATIONS • This appliance has been certi- fied for use with either natural or propane gas. See appropriate data plates. • This appliance is not for use with solid fuels. • The appliance is approved for bedroom or bedsitting room installations. -
Page 8: Pre-Installation Information
PRE-INSTALLATION INFORMATION HIGH ELEVATIONS Input ratings are showin in BTU per hour adn are certified without deration for elevations up to 4,500 feet (1,370m) above sea level. For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction. -
Page 9: Fireplace Framing
PRE-INSTALLATION INFORMATION FIREPLACE FRAMING Firebox framing can be built before or after the appliance is set in place. Construct firebox framing following Figure 2 and the chart below for your specific installation requirements. See Figure 3 on Page 8 for firebox dimensions. The framing headers may rest on the top of the firebox standoffs. -
Page 10: Fireplace Dimensions
PRE-INSTALLATION INFORMATION FIREPLACE DIMENSIONS ⅝" ½" ½" ⅝" 3½" 8¼" Figure 3 - Fireplace Dimensions DESCRIPTION Letter HBDV300 HBDV400 DESCRIPTION Letter HBDV300 HBDV400 Overall Front Width " " Height to Standoffs 37" " Inside Width " 32" CTR Pipe Height Rear "... -
Page 11: Fireplace Location
PRE-INSTALLATION INFORMATION FIREPLACE LOCATION Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired. -
Page 12: Clearances
CLEARANCES CLEARANCES TO COMBUSTIBLES Follow these instructions carefully to ensure safe installation. Failure to follow in struc tions exactly can create a fi re hazard. The appliance cannot be installed on a carpet, tile or other combustible material other than wood fl ooring. If installed on carpet or vinyl fl ooring, the appliance shall be installed on a metal, wood or noncombustible material panel ex tend ing full width and depth of the appliance. -
Page 13: Securing Fireplace To Floor Or Framing
SECURING FIREPLACE TO FLOOR OR FRAMING The fireplace must be secured to the floor and/or to framing studs as shown in Figure 5. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side nailing flanges are 1/2"... -
Page 14: Installation Information
INSTALLATION INFORMATION FINISHING MATERIAL NOTE: Any remote wiring (i.e. remote control, wall switch, and optional fan) must be done prior to fi nal fi nishing to avoid costly reconstruction. Never obstruct or modify the air inlet or outlet grills (louvers). This may create a fi... -
Page 15: Vent Installation
VENT INSTALLATION This fireplace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use common vent systems. Horizontal sections of this vent system require a minimum of 3"... -
Page 16: Optional Top Vent Application
VENT INSTALLATION OPTIONAL TOP VENT APPLICATION A f t e r c o n v e r s i o n t o t o p v e n t The appliance is shipped as a rear vent unit. If the installation layout requires the unit to be a top vent configuration the confi... -
Page 17: Installation Planning
VENT INSTALLATION INSTALLATION PLANNING Never run the vent pipe level or There are two basic types of direct-vent installation: • Horizontal Termination downward. This may cause excessive • Vertical Termination temperatures which could cause a fi re. It is important to select the proper length of vent pipe for the type of termination you choose. -
Page 18: Minimum Distances
VENT INSTALLATION FOR HORIZONTAL TERMINATION Inside Corner Detail Fixed Closed Opera- Fixed Closed Operable Vent Terminal Air Supply Inlet Area Where Terminals Not Permitted Figure 12 - Horizontal Vent Termination Location MINIMUM DISTANCES A = Clearance above the grade, a veranda, porch, deck, or balcony [*12" (305mm) minimum]. B = Clearance to window or door that may be opened [*12"... -
Page 19: How To Use The Vent Graph
VENT INSTALLATION TERMINATION CLEARANCES FOR BUILDINGS WITH COMBUSTIBLE AND NONCOMBUSTIBLE EXTERIORS G=6" (152mm) F=6" (152mm) Inside Corner Outside Corner C = Maximum depth of 48" (1219mm) for alcove location D = Minimum width for back wall of alcove location Combustible - 38" (965mm) Noncombustible - 24"... -
Page 20: Venting Installation
VENTING INSTALLATION REAR (THROUGH THE WALL) APPLICATIONS When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance • The maximum horizontal distance between the rear of the appliance and the outside of termination is 20" (508 m). See Figure 15. - Page 21 VENT INSTALLATION REAR WALL VENT INSTALLATION (continued) 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word “HOT” on the vent cap facing up.
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Page 22: Horizontal Termination Configurations
VENT INSTALLATION HORIZONTAL TERMINATION CONFIGURATIONS Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to. The Vent Graph, showing the relationship between vertical and horizontal side wall venting, will help to determine the vari- ous dimensions allowable. - Page 23 VENT INSTALLATION HORIZONTAL TERMINATION CONFIGURATION 90° (Continued) • If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36". See Figures 21 and 22, page 20. This does not apply if the 90°...
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Page 24: Below Grade Installations
VENT INSTALLATION BELOW GRADE INSTALLATIONS When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall. -
Page 25: Vertical (Through-The-Roof) Applications
VENT INSTALLATION VERTICAL (THROUGH-THE-ROOF) APPLICATIONS This Gas Fireplace has been approved for, • Vertical installations up to 40' (12m) in height. Up to a 10' (3m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows. See Figure 28. NOTE: Horizontal sections of this vent system require a minimum of 3"... -
Page 26: Installation For Vertical Termination
VENT INSTALLATION INSTALLATION FOR VERTICAL TERMINATION 1. Determine the route your vertical venting will take. If ceiling joist, Roof roof rafters or other framing will obstruct the venting system, Flashing consider an offset. See Figure 30 to avoid cutting load bearing members. - Page 27 VENT INSTALLATION 3. Cut a hole in the roof using the locating hole as a center point. (Cover any exposed open vent pipes before cutting hole in roof). The 9 "x9 1/ 2 " (241mm x 241mm) hole must be measured on the horizontal. Actual length may be larger depending on the pitch of the roof.
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Page 28: Flex Vent Installation
FLEX VENT INSTALLATION UL1777 1. Flexible UL1777 listed venting may be used in any venting Flex vent application where rigid direct vent components can be used. All restrictions, clearances and allowances that pertain to Securing screws the rigid piping apply to the fl exible venting. Flex kits may (3 places not be modifi... - Page 29 FLEX VENT INSTALLATION 3. Do not allow the fl exible vent to bend in radius tighter than 5" (127mm). Refer to Figure 2. 4. Horizontal runs of fl exible vent shall be supported at maximum 2 foot intervals; vertical runs, fi ve feet intervals.
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Page 30: Fireplace Installation
FIREPLACE INSTALLATION CHECK GAS TYPE Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit. INSTALLING GAS PIPING TO FIREPLACE / BURNER SYSTEM LOCATION INSTALLATION ITEMS NEEDED Before installing fireplace and burner system, make sure you have the items listed below. - Page 31 FIREPLACE INSTALLATION Only persons licensed to work with A manual shutoff valve must be installed gas piping may make the necessary upstream of the appliance. Union tee gas connections to this appliance. and plugged " NPT pressure tapping point should be installed upstream of the appliance.
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Page 32: Checking Gas Pressure
CHECKING GAS PRES SURE ELECTRICAL INSTALLATION 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. 2. -
Page 33: Remote Wall Mounted Switch
ELECTRICAL INSTALLATION REMOTE WALL MOUNTED SWITCH Do not connect 110V to wall switch. A remote wall switch and up to fifteen (15) feet of 18 gauge wire may be used with this appliance. Attach the wall switch in a junction box at the desired location on the wall. See Figure 42. Do not extend beyond the wall switch wire length provided. -
Page 34: Glass Removal & Brick Installation
GLASS REMOVAL & BRICK INSTALLATION GLASS FRAME REMOVAL 1. Release two clamps on bottom of fireplace. See Figure 44. 2. Tilt glass frame out and lift glass frame up until it clears three tabs on top of fireplace. 3. Set glass frame aside. Glass Frame Clamps Figure 44 - Removing Glass Frame... -
Page 35: Final Installation
FINAL INSTALLATION PLACEMENT OF LAVA ROCK, ROCK WOOL AND LOGS 1. Make sure that the grate is hooked onto the rear bracket. 2. Sprinkle the lava rocks around and in front of the burner at bottom of firebox. HBDV300 3. Place rock wool in a dime size pieces over the small Cover with holes and partially over large size holes. - Page 36 FINAL INSTALLATION Log #3 Log #2 Figure 48 - Placement of Log 2 Figure 49 - Placement of Log 3 6a. For 400 models, place log #3 into place by matching the notch on the side of the log with the protrusion on the rear log. Set the left side of the log over the cross bar of grate by placing the notch of the log on the grate bar.
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Page 37: Installing Andirons
FINAL INSTALLATION Log #6 Log #7 Figure 53 - Placement of Log 7 (HBDV400 only). Figure 52 - Placement of Log 6 Figure 54 a & b - Andiron Placement (400DVBH and 300DVBH). INSTALLING UNIVERSAL ANDIRONS Bolt bracket through lower slot into top andiron hole. Slide clip over horizontal fi replace grate bar. See Figure 55. Top andiron hole Top bracket slot Lower andiron hole... -
Page 38: Operating Instructions (Millivolt)
OPERATING INSTRUCTIONS (MILLIVOLT) FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instruction exactly, a fi re or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly. -
Page 39: Lighting Millivolt Pilot For The First Time
OPERATING INSTRUCTIONS (MILLIVOLT) LIGHTING PILOT FOR THE FIRST TIME APPROVED LEAK TESTING METHOD If using a soap and water You may check for gas leaks with the following methods only: solution to test for leaks, • Soap and water solution DO NOT spray solution onto control body. -
Page 40: Lighting Burner
OPERATING INSTRUCTIONS (MILLIVOLT) LIGHTING BURNER MAIN BURNER SWITCH The “ON/OFF/RS” switch for the main burner can be found behind door of the fireplace. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON” position to light the main burner. -
Page 41: Cleaning And Maintenance
CLEANING AND MAINTENANCE Turn off gas before servicing fi replace. It is recommended that a qualifi ed service technician perform these check-ups at the beginning of each heating season BURNER, PILOT AND CONTROL COMPARTMENT Keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year. -
Page 42: Vent System
CLEANING AND MAINTENANCE VENT SYSTEM The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow. Inspect entire venting system to ensure proper function. -
Page 43: Troubleshooting
TROUBLESHOOTING STANDING PILOT IGNITION SYMPTOM POSSIBLE CAUSE ACTION 1. Spark ignitor will A. Wire disconnected. A. Open door and check to make sure wire is connected to ignitor. not light pilot after B. Check for spark at electrode and pilot. If no spark and electrode repeated triggering of B. - Page 44 TROUBLESHOOTING STANDING PILOT IGNITION SYMPTOM POSSIBLE CAUSE ACTION 4. Frequent pilot outage A. Pilot flame may be too high or A. Clean and adjust the pilot flame for maximum flame impinge- problem. too low, causing pilot safety ment on thermocouple. to drop out 5.
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Page 45: Replacement Parts
REPLACEMENT PARTS FIREPLACE COMPONENTS 54D5031... - Page 46 REPLACEMENT PARTS FIREPLACE COMPONENTS Item Description HBDV300 HBDV400 Standard Features Junction Box Assembly 26D2128K 26D2128K Black Louver (each) 54D0246 26D0695 Glass Frame Assembly 54D5113 54D5034 Andiron Kit (contains 2) UAI9 UAI9 Accessories/Field Installed Options Brass Louver Assembly (upper and lower) L30BR L32BR Pewter Louver Assembly (upper and lower)
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Page 47: Millivolt Engine Components
REPLACEMENT PARTS MILLIVOLT ENGINE 8A (HBDV400) 8B (HBDV300) 11, 12, 13, 14, 15 54D5031... -
Page 48: Vent Components
REPLACEMENT PARTS MILLIVOLT COMPONENTS ITEM DESCRIPTION HBDV300NV HBDV300PV HBDV400NV HBDV400PV Gas Valve Assembly 37D0117 37D0118 37D0117 37D0118 Pilot Assembly 37D0018 37D0019 37D0018 37D0019 2C Replacement Thermocouple 37D1067 37D1067 37D1067 37D1067 Replacement Igniter and Wire 37D1069 37D1069 37D1069 37D1069 Replacement Thermopile 37D1068 37D1068 37D1068... - Page 49 REPLACEMENT PARTS VENT COMPONENTS CONTINUED Refer to illustrations on previous page. CURRENT PREVIOUS SIMPSON SIMPSON DURAVENT DURAVENT QTY/ OR MHS OR MHS SELKIRK ITEM DESCRIPTION PART NO. PART NO. PART NO. Rear Vent Termination Kit includes Termination Cap with built in vinyl BHRTK9 BHRTK9 —...
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Page 50: Logs
REPLACEMENT PARTS LOGS Item Description HBDV300 HBDV400 Rear Log 54D5119 54D5023 Right Log 54D5120 54D5024 Left Log 54D5121 54D5025 Mid Top Log 54D5123 54D5026 Right Top Log 54D5122 54D5027 Left Front Log 54D5124 54D5028 Right Front Twig 54D5029 54D5031... -
Page 51: Massachusetts Residents Requirements
MASSACHUSETTS RESIDENTS ONLY: NOTES PLEASE READ AND FOLLOW THESE SPECIAL REQUIREMENTS NOTE REGARDING VENTED PRODUCTS This product must be installed by a licensed plumber or gas fi tter when installed within the Commonwealth of Massachu- setts. Any residence with a direct vent product must have a CO detector installed in the residence. Installation of the fi... - Page 52 NOTES SPECIAL REQUIREMENTS CONTINUED 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed. 3. SIGNAGE. A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.
- Page 53 NOTES 54D5031...
- Page 54 NOTES 54D5031...
- Page 55 NOTES 54D5031...
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Page 56: Limited Lifetime Warranty Policy
BASIC WARRANTY Monessen Hearth Systems (MHS) warrants the components and materials in your gas appliance to be free from manufacturing and material defects for a period of two years from date of installation. After installation, if any of the components manu- factured by MHS in the appliance are found to be defective in materials or workmanship, MHS will, at its option, replace or repair the defective components at no charge to the original owner.
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