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Doka DokaXlight User Information

Framed formwork
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999816102
08/2023
en-GB
The Formwork Experts.
Framed formwork DokaXlight
User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten

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Summary of Contents for Doka DokaXlight

  • Page 1 999816102 08/2023 en-GB The Formwork Experts. Framed formwork DokaXlight User Information Instructions for assembly and use (Method statement) © by Doka GmbH, A-3300 Amstetten...
  • Page 2 User Information Framed formwork DokaXlight 999816102 - 08/2023...

  • Page 3: Table Of Contents

    Pouring platforms with single brackets Opposing guardrail Lifting by crane Transporting, stacking and storing Foundation formwork DokaXlight panels on their side, on compacted surface DokaXlight panels on their side, on uncompacted surface DokaXlight panels longside vertical DokaXlight universal panels on their side...

  • Page 4: Introduction

    This booklet is aimed at all persons who will be work- This document can be used as general Instructions ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be It contains information on the standard design for...

  • Page 5: Rules Applying During All Phases Of The Assignment

    ▪ It is strictly forbidden to weld Doka products – in par- ticular anchoring/tying components, suspension components, connector components and castings etc. – or otherwise subject them to heating.

  • Page 6: Transporting, Stacking And Storing

    The following symbols are used in this document: Observe all country-specific regulations applying to the handling of formwork and scaffolding. For system formwork the Doka slinging means stated in this DANGER booklet must be used – this is a mandatory require- This is a notifier drawing attention to an ment.

  • Page 7: Services

    Every single project is unique and calls for individual- ▪ Execution planning ised solutions. When it comes to the forming opera- ▪ Cycle planning tions, the Doka team can help you with its consulting, ▪ Structure modelling/3D-planning planning and ancillary services in the field, enabling ▪ Assembly drawings you to carry out your project effectively, safely and reli- ▪...

  • Page 8: Framed Formwork Dokaxlight

    Introduction User Information Framed formwork DokaXlight Framed formwork DokaXlight Durable This very light and robust hand-set formwork is easy to use without a crane on any type or size of construction site. robust design ▪ robust aluminium frame providing all-round protec-...

  • Page 9: Wall Formwork

    'Cleaning and care of your equip- ment'). WARNING ➤ DokaXlight panels must be securely braced in every phase of the construction work! ➤ Fix panels to the ground with plumbing struts or panel struts (see the section headed 'Plumbing accessories').
  • Page 10 Wall formwork User Information Framed formwork DokaXlight Mounting the pouring platform Erecting the opposing formwork: ➤ Once the reinforcement has been placed, the form- Install the pouring platforms and erect end-of-plat- work can be closed. form sideguards (see the section headed 'Pouring ➤...
  • Page 11 User Information Framed formwork DokaXlight Wall formwork Ladder systems and working scaffolds Working scaffold Modul Platform stairway 0.97m ▪ wheel-around, fold-down platform stairway made of light alloy ▪ working heights of up to 3.00 m (max. standing height 0.97 m) ▪...
  • Page 12 Wall formwork User Information Framed formwork DokaXlight DokaXlight as a crane-handled Pouring formwork Permitted pressure of the fresh concrete: See the section headed 'Permissible fresh-concrete Large gang-forms can be pre-assembled face-down pressure'. on a prepared flat area. For detailed instructions on installing the connectors, see the section headed 'Ver- tical stacking of panels'.

  • Page 13: Dokaxlight Panel In Detail

    User Information Framed formwork DokaXlight Wall formwork DokaXlight panel in detail Dimensionally stable aluminium frame a ... 100 mm A Frame profile B Continuous hardware slot for inter-panel connectors C Xlife sheet D Silicone sealing strip ▪ Dimensionally stable, powder-coated aluminium pro- files ▪...
  • Page 14 Handles A DokaXlight panel B DokaXlight universal panel C Drill-hole in the function profile (Doka Xlight panel) D Drill-hole in the anchoring profile (Doka Xlight panel) E DokaXlight S tie-off set type A F Slotted hole in the frame profile...

  • Page 15: Permissible Fresh-Concrete Pressure

    User Information Framed formwork DokaXlight Wall formwork Permissible fresh-concrete pressure Permitted fresh-concrete pressure as defined by DIN 18218, and subject to compliance with the sur- face planeness tolerances specified in DIN 18202 Table 3 Line 6: σ = 50 kN/m hk, max σ...

  • Page 16: System Grid

    Wall formwork User Information Framed formwork DokaXlight System grid DokaXlight panels DokaXlight universal panels The special hole pattern makes these panels particu- Panel widths larly suitable for efficient forming of: ▪ corners ▪ wall junctions ▪ stop-ends ▪ columns Panel width...

  • Page 17: Inter-Panel Connections

    User Information Framed formwork DokaXlight Wall formwork Inter-panel connections Simple inter-panel connections with the Frami clamp The slot all round the frame profile allows the inter- panel connection to be made anywhere. Any height off- set between adjacent panels is possible.
  • Page 18 ▪ No protruding components - risk of injury is mini- mised and there are fewer obstructions for clamp-on ➤ Secure I-Connector to Doka Xlight panel frame with parts (universal walings, brackets, etc.). the oval-head screws (T30). ▪ Small gang-forms can remain assembled, stacked for short-term storage.
  • Page 19 Suggested positions of the I-Connectors Inter-panel connections Panel used upright ➤ Position the next DokaXlight panel, push clamping bolt through the opening in the second DokaXlight panel and turn the bolt 90°. Panel height 3.00 m: one-sided arrangement recom- mended...
  • Page 20 ➤ with DokaXlight clip Position the next DokaXlight panel, push the DokaX- light clip through the cross holes in both DokaXlight panels and turn the toggle lever through 90°. The cross holes in the frame profile enable inter-panel connections to be made with the DokaXlight clip.
  • Page 21 User Information Framed formwork DokaXlight Wall formwork Inter-panel connection to Framed formwork Frami Xlife with DokaXlight adapter Frami The DokaXlight adapter Frami enables DokaXlight to be combined with Frami Xlife. DokaXlight adapter Frami: Permitted tensile force: 7.0 kN A Frami Xlife panel...
  • Page 22 Inter-panel connection to Framed formwork Framax Xlife with DokaXlight adapter Framax With the DokaXlight adapter Framax and the Framax quick acting clamp RU, DokaXlight can be combined for example with Framax Xlife or Alu-Framax Xlife. Framax quick acting clamp RU: When used with DokaXlight: Permitted tensile force: 10.0 kN...

  • Page 23: Tie Rod System

    Note: Seal off un-used anchoring sleeves with Universal plugs R20/25. Shown here with DokaXlight panels 1.50m. Shown here with DokaXlight panel 3.00m. Basic rule: ▪ fit one form tie in each form-tie sleeve.
  • Page 24 User Information Framed formwork DokaXlight The Doka tie rod system 15.0 Distance piece As an alternative to the plastic tube with universal cone, Doka also offers a distance piece designed as an all- in-one form-tie distance tube. 98161-201-03 A Super plate 15.0 B Tie rod 15.0mm...

  • Page 25: Length Adjustment Using Closures

    98161 207 0 Shown here with DokaXlight panel 1.50m. up to 15 cm closure form tie in fitting timber with uni- versal waling Shown here with DokaXlight panel 3.00m.
  • Page 26 Closures: 15 - 50 cm with Frami stacking angle and formwork sheet Shown here with DokaXlight panel 1.50m. Shown here with DokaXlight panel 1.50m. Shown here with DokaXlight panel 3.00m. Shown here with DokaXlight panel 3.00m.
  • Page 27 User Information Framed formwork DokaXlight Wall formwork Spacing of the Frami stacking angles A Frami stacking angle 21mm or 18mm B Frami clamp C Formwork sheet 21mm or 18mm D Squared timber E Frami universal waling 0.70m F Frami universal waling 1.25m a ...
  • Page 28 User Information Framed formwork DokaXlight Securing universal walings Clamp-on parts with an overall height of 5 to 10 cm can be clamped to DokaXlight panels with universal clamps. They can be clamped to the function profile or the frame profile.

  • Page 29: 90 Degree Corners

    'Inter-panel connections for increased tensile loads'. Inside corners 98161-222-01 Shown here with DokaXlight panel 1.50m. 98161-222-02 The corner solutions are based on the strong, torsion- X ... Achievable wall thicknesses in 5 cm grid proof DokaXlight inside corner.

  • Page 30: Practical Examples

    Outside corner with DokaXlight Practical examples aluminium outside corner with closure Shown here with DokaXlight panel 1.50m. A DokaXlight inside corner The DokaXlight aluminium outside corner permits B DokaXlight aluminium outside corner corners to be formed even when space in the excava- C DokaXlight panel tion is limited.
  • Page 31 Shown here with DokaXlight panel 1.50m. with DokaXlight frontal triangular ledge 3.00m The DokaXlight frontal triangular ledge 3.00m can be slipped over the front end of the panel without being nailed and is used with the universal panel to form out- side corners (integral slot grid for universal fixing bolts).

  • Page 32: Acute & Obtuse-Angled Corners

    Wall formwork User Information Framed formwork DokaXlight Acute & obtuse-angled corners DokaXlight also has the perfect solution for acute and obtuse-angled corners - the hinged corners. Panel height of the hinged corners: ▪ 1.50m The holes in the Hinged inside corner I enable a vertical stacking connection to be made using bolts and nuts.
  • Page 33 90° - 180° angles, with hinged inside corner I and Hinged outside corner A corner I only 90° 60° A DokaXlight hinged outside corner A A DokaXlight hinged inside corner I B DokaXlight hinged inside corner I B DokaXlight panel C DokaXlight panel...

  • Page 34: Stop-End Formwork

    Universal clamp 5-10cm: 4 universal walings 6 universal walings Permitted tensile load: For wall thicknesses over 50 cm, use the Fra- 10.5 kN (when used in DokaXlight panels) max universal waling instead of Frami. Stat- ics analysis is required! 999816102 - 08/2023...

  • Page 35: Installation

    Wall formwork with a DokaXlight universal panel with stop-end waler ties The 5 cm hole-grid of the DokaXlight universal panels The Frami stop-end waler tie lets you form stop-ends can be used to form stop-ends for wall thicknesses of steplessly, from wall thicknesses of 15 cm to 45 cm.
  • Page 36 Wall formwork User Information Framed formwork DokaXlight Number and position of stop-end waler ties: Required number of stop-end waler ties: Panel height Frami stop-end waler tie (upright panels) 1.00m 1.50m 3.00m Panel width Frami stop-end waler tie (panel on its side) 0.30 to 0.75m...

  • Page 37: Inter-Panel Connections For Increased Tensile Loads

    User Information Framed formwork DokaXlight Wall formwork Inter-panel connections for increased tensile loads Near outside corners As a rule, the number of connectors needed to link the panels is pre-defined (see the following table from the section headed 'Inter-panel connections').
  • Page 38 Wall formwork User Information Framed formwork DokaXlight for panel widths from 60 cm to 75 cm e ... > 60 cm to 75 cm (panel width) Number of connectors in zone 'X2' in zone 'X1' (inter-panel joints (inter-panel joints Panel height between 1.8 m and...

  • Page 39: Window And Door Openings

    User Information Framed formwork DokaXlight Wall formwork Window and door openings Window and door box-outs can be formed quickly and stripped out non-destructively with box-out clamps. Planks are fixed in the box-out clamps by using inte- grated star grip nuts.

  • Page 40: Wall Junctions

    Wall formwork User Information Framed formwork DokaXlight Wall junctions Right-angled connections with squared timber with a DokaXlight universal panel A DokaXlight panel B Squared timber (min. 3.0 cm up to max. 10 cm) C Frami universal waling (not necessary with squared timbers up a ...
  • Page 41 User Information Framed formwork DokaXlight Wall formwork In-line connections Corner connections with a DokaXlight universal panel without closure 98161-205-04 a ... max. 15 cm A DokaXlight panel A DokaXlight universal panel B Frami pressure plate 8/9 B Form tie C Hexagon nut 15.0 Number of form ties in universal panel: D Super plate 15.0...

  • Page 42: Vertical Stacking Of Panels

    Formwork height: 150 cm 98161-206-07 A Tie rod 15.0mm + Super plate 15.0 B Frami clamp or DokaXlight I-Connector C Frami universal waling 1.25m D Universal clamp 5-10cm Formwork height: 150, 155, 160 and 175 cm NOTICE Do not oil or grease wedged connections.
  • Page 43 User Information Framed formwork DokaXlight Wall formwork Formwork height: 180 and 195 cm Formwork height: 300 cm Universal waling needed only when pouring platforms are used and panel bracing is secured to the bottom panel. Formwork height: 200 cm Formwork height: 300 cm...
  • Page 44 Wall formwork User Information Framed formwork DokaXlight Formwork height: 350, 355, 360 and 375 cm Formwork height: 450 cm Universal waling needed only when pouring platforms are used and panel bracing is secured to the bottom panel. Formwork height: 400 cm...
  • Page 45 User Information Framed formwork DokaXlight Wall formwork Formwork height: 405, 420, 425, 430, 435 and 450 cm 999816102 - 08/2023...
  • Page 46 Wall formwork User Information Framed formwork DokaXlight Vertical stacking with Frami stacking NOTICE angle and formwork sheet Make sure that the stacking angle is correctly positioned. The shapes of the cross holes must match at the contact faces. The Frami stacking angle can be used to sheet verti- cally stacked formwork up to 30 cm.

  • Page 47: Plumbing Accessories

    User Information Framed formwork DokaXlight Wall formwork Plumbing accessories Plumbing strut 260 Plumbing accessories brace the formwork against wind loads and make it easier to plumb and align the form- work. a ... min. 147 cm, max. 256 cm Product features: α...

  • Page 48: Structural Design

    Wall formwork User Information Framed formwork DokaXlight Panel strut 540 Note: Every gang-form must be supported by at least 2 plumbing accessories. Plumbing strut 260 + DokaXlight prop head: Connection height Permissible spac- Formwork height 'a' ing 'c' 1.80 1.60 1.95...

  • Page 49: Pre-Assembly

    Panel struts 9723-288-01 9727-343-01 a ... ⌀ 26 mm b ... ⌀ 18 mm (suitable for Doka express anchors) Anchoring the footplate 9 161-217-05 A Panel strut 340 IB or Plumbing strut 260 IB The Doka express anchor can be re-used many times B DokaXlight prop head EB over.
  • Page 50 Wall formwork User Information Framed formwork DokaXlight 999816102 - 08/2023...

  • Page 51: Pouring Platforms With Single Brackets

    ➤ Multi-panel gang forms with pouring plat- forms and Plumbing struts 260, when with- out the opposing formwork, must be secured to the ground Suitable possibilities: - with Frami floor fixing plates and Doka express anchors 16x125mm 999816102 - 08/2023...
  • Page 52 User Information Framed formwork DokaXlight with DokaXlight bracket 75 EP Attachment of the scaffold tubes: with Scaffold tube holders D43/48mm Scaffold-tube arrangement DokaXlight brackets 75 EP are easy to assemble by Scaffold tubes straight angled hand and provide a 75 cm wide pouring platform.
  • Page 53 A DokaXlight bracket 75 EP B Suspension bolt Push the suspension bolt down. Turn the suspension bolt 180° so that it re- engages. Anti-liftout guard ➤ With the anti-liftout guard ‘deactivated’, engage the DokaXlight bracket 75 EP in the DokaXlight panel. 999816102 - 08/2023...
  • Page 54 Installation on the DokaXlight panel DokaXlight brackets 60 are easy to assemble by hand and provide a 60 cm wide pouring platform. 132 230 7 1, 2 ... holes for pinning to the DokaXlight profile Possible ways of fixing: Pinning position: 9 161-218-02...
  • Page 55 User Information Framed formwork DokaXlight Wall formwork Sideguards on exposed platform- Handrail clamp S ends On pouring platforms that do not completely encircle the structure, suitable sideguards must be placed across exposed end-of-platform zones. On pouring platforms that do not completely encircle the structure, suitable sideguards must be placed across exposed end-of-platform zones.

  • Page 56: Opposing Guardrail

    Wall formwork User Information Framed formwork DokaXlight Opposing guardrail If there are work platforms mounted on one side of the Types of safety barrier: formwork only, then a guardrail system must be Protective Guardrail boards mounted to the opposing formwork.
  • Page 57 User Information Framed formwork DokaXlight Wall formwork ➤ Structural design Install Adapter XP on the DokaXlight panel and secure it with a Universal clamp 5-10cm. a ... centre-to-centre span b ... cantilever Note: The wind conditions likely to be encountered in Europe, in accordance with EN 13374, are largely recognised by the peak velocity pressure q=0.6 kN/m...

  • Page 58: Lifting By Crane

    750 kg (1650 lbs) / Frami lifting hook Practical formwork area with 2 lifting hooks: ➤ Attach the Doka 4-part chain 3.20m to the Frami lift- approx. 15 m ing hooks. Frami lifting hooks with the rated working load limit of ➤...
  • Page 59 User Information Framed formwork DokaXlight Wall formwork Position of the lifting hooks Gang-form - panel on its side (vertically stacked): Note: The positions of the lifting hooks shown here also apply for vertically stacked gang-forms. Single panel: Panels up to 0.50m wide Panels more than 0.50m wide...

  • Page 60: Transporting, Stacking And Storing

    Wall formwork User Information Framed formwork DokaXlight Transporting, stacking and storing Table of stacking combinations Utilise the benefits of Doka multi-trip packaging Number of Number of pan- Total number of on your site. Panel width stacks in the els per stack...
  • Page 61 User Information Framed formwork DokaXlight Wall formwork Transporting the panels The Doka 4-part chain 3.20m can be adjusted to the centre-of-gravity position by shortening the length of individual chains. Dokamatic lifting strap 13.00m Max. working load limit P sling angle β...
  • Page 62 1.00m Max. n° of units on top of one another Outdoors (on the site) Indoors For holding DokaXlight articles with system heights of Floor gradients up to 3% Floor gradients up to 1% 1.50m or 1.00m. Do not stack Frami pallets on top...
  • Page 63 Permitted imposed load: 3150 kg (6950 lbs) ▪ Sling angle β max. 30°! To make the Doka skeleton transport box easier to load and unload, one of its sidewalls can be opened. 9234-203-01 Repositioning by forklift truck or pallet stacking...
  • Page 64 Max. n° of units on top of one another Outdoors (on the site) Indoors Different items in the Doka multi-trip transport box can Floor gradients up to 3% Floor gradients up to 1% be kept separate with the Multi-trip transport box par-...
  • Page 65 Sling angle β max. 30°! Max. carrying capacity: 1100 kg (2420 lbs) Permitted imposed load: 5900 kg (12980 lbs) Using Doka stacking pallets as storage units Max. n° of units on top of one another Outdoors (on the site) Indoors...
  • Page 66 Wall formwork User Information Framed formwork DokaXlight Doka accessory box Doka accessory box as transport devices Lifting by crane Storage and transport device for small items NOTICE ▪ Multi-trip packaging items must be lifted individually. ▪ Use a suitable crane lifting tackle (e.g.
  • Page 67 User Information Framed formwork DokaXlight Wall formwork 999816102 - 08/2023...

  • Page 68: Foundation Formwork

    "normal" walls. A range of This is particularly advantageous where it is intended to practical accessories makes this work easier. continue using the same panels for the walls. Founda- tions can quickly be formed with any of the DokaXlight 9 161-220-01 999816102 - 08/2023...

  • Page 69: Dokaxlight Panels On Their Side, On Compacted Surface

    User Information Framed formwork DokaXlight Foundation formwork DokaXlight panels on their side, on compacted surface Top tie Structural design with Frami anchoring brackets and Tie-rod Number and position of tie-holder brackets and system 15.0 floor fixing plates: Frami tie-holder bracket DokaXlight panel ▪...

  • Page 70: Dokaxlight Panels On Their Side, On Uncompacted Surface

    Foundation formwork User Information Framed formwork DokaXlight DokaXlight panels on their side, on uncompacted surface With formwork up to 0.90 m in height, the foundation clamp allows you to tie the panels above the concrete. ▪ Wall thicknesses in 5cm increments ▪...

  • Page 71: Dokaxlight Panels Longside Vertical

    User Information Framed formwork DokaXlight Foundation formwork DokaXlight panels longside vertical Top tie Bottom tie with Frami anchoring brackets and Tie-rod with Tie-rod system 15.0 system 15.0 ▪ Tie rod is held above panel (not in the concrete) 9 161-220-03 A Frami tie-holder bracket B Tie rod 15.0mm...
  • Page 72 Foundation formwork User Information Framed formwork DokaXlight with Frami floor fixing plates and Doka Express anchors 16x125mm 9 161-225-03 NOTICE Only use Frami floor fixing plates on founda- tion slabs and concrete floor-slabs. Max. pour-heights: max. pour height with panel height 1.50m 0.75 m...

  • Page 73: Dokaxlight Universal Panels On Their Side

    User Information Framed formwork DokaXlight Foundation formwork DokaXlight universal panels on their side DokaXlight universal panels can be tied above a joint- C Plastic tube 22mm sealing tape. D Universal cone 22mm Note: Required number of form ties: Note the tying height of 25 cm!

  • Page 74: Slab Stop-End With Supporting Construction

    Foundation formwork User Information Framed formwork DokaXlight Slab stop-end with Supporting construction The Supporting construction is used for erecting non- tied, single-sided formwork up to 1.20 m high (e.g. stop ends of floor slabs). A Supporting construction B Universal clamp 5-10cm...

  • Page 75: Column Formwork

    User Information Framed formwork DokaXlight Column formwork Column formwork System description There are several different ways of using Framed form- work DokaXlight to make column formworks: ▪ with DokaXlight universal panels ▪ combining DokaXlight universal panels and standard DokaXlight panels ▪...

  • Page 76: Design Of Column Formwork

    Note: Close off unneeded grid holes in the form-facing of the DokaXlight universal panels with DokaXlight plugs. Erecting and striking the formwork Setting up the formwork: ➤ Position the first panel and brace it with panel struts.

  • Page 77: With Dokaxlight Universal Panels

    55 x 55 cm A DokaXlight universal panel B Super plate 15.0 C Framax universal fixing bolt 10-16cm D DokaXlight frontal triangular ledge 3.00m Permitted fresh-concrete pressure σ : 75 kN/m hk, max Framax universal fixing bolt 10-16cm: Permitted tensile load: 10.5 kN...

  • Page 78: With Dokaxlight Universal Panels And Standard Dokaxlight Panels

    Column formwork User Information Framed formwork DokaXlight with DokaXlight universal panels and standard DokaXlight panels Certain cross-sections of column can be formed highly economically by combining DokaXlight universal panels and standard DokaXlight panels. Example: Column, 45x75 cm for column cross-sections of up to 45 x 75 cm...

  • Page 79: With Dokaxlight Panels And Dokaxlight Aluminium Outside Corners

    User Information Framed formwork DokaXlight Column formwork with DokaXlight panels and DokaXlight aluminium outside corners Example: Column, 45x45 cm for column cross-sections of up to 75 x 75 cm A DokaXlight panel B DokaXlight aluminium outside corner 3.00m C Frami clamp D DokaXlight frontal triangular ledge 3.00m...

  • Page 80: Pouring Platform

    Column formwork User Information Framed formwork DokaXlight Pouring platform Pouring platform with DokaXlight Opposing guardrail bracket 75 EP Shown here without ladder. A DokaXlight adapter XP Shown here without counter railings. B Handrail posts XP 1.20m (guardrail boards provided at site) Shown here without ladder.

  • Page 81: Working Platform

    User Information Framed formwork DokaXlight Column formwork Working platform Alternative to pouring platform constructed from single brackets. A e.g. Working scaffold Modul Follow the directions in the 'Working scaffold Modul' User Information booklet. 999816102 - 08/2023...

  • Page 82: Floor Formwork

    D Spring locked connecting pin 16mm DokaXlight panels DokaXlight assembling tool All DokaXlight panels used in the wall formwork can also be used as slab-formwork panels. The DokaXlight assembling tool is used to tilt the Dok- aXlight panels up into position. 999816102 - 08/2023...
  • Page 83 EN 1065-compliant floor prop ➤ Use as a set-up aid only! DokaXlight universal waling 0.70m Areas of use of the DokaXlight universal waling 0.70m when DokaXlight is used as floor-slab formwork: ▪ fixing a DokaXlight panel to the wall ▪...

  • Page 84: Ground Rules

    Position of panel connectors: 1.00 m 1.50 m 3.00 m Panel width Number of connectors 0.30 m 0.45 m 0.50 m 0.55 m 0.60 m 0.75 m DokaXlight clip A DokaXlight clips (optionally I-Connectors or Frami clamps) DokaXlight I-Connector 999816102 - 08/2023...
  • Page 85 User Information Framed formwork DokaXlight Floor formwork DokaXlight support head Practical example with 0.75x3.00m panels: WARNING ➤ Each DokaXlight support head must be secured in the floor prop with Spring locked connecting pin 16mm. Possible positions of the DokaXlight support heads: Inter-panel joint...
  • Page 86 Before anybody steps on to the surface of Practical example the formwork its stability must be ensured, Tip-over protection using lashing straps secured to for example by securing with DokaXlight uni- the concrete floor: versal walings 0.70m or securing with lash- ing straps.
  • Page 87 User Information Framed formwork DokaXlight Floor formwork Forming up and stripping out Ladder systems and working scaffolds Direction of panel set-up Platform stairway 0.97m ▪ Wheel-around, fold-down platform stairway made of light alloy Start by setting up the panels row by row until only ▪...

  • Page 88: Instructions For Assembly And Use

    User Information Framed formwork DokaXlight Instructions for assembly and use (Method statement) ➤ Insert the DokaXlight support head into the floor prop NOTICE and secure it with a Spring locked connecting pin As well as the instructions given here, you 16mm.
  • Page 89 Person 1: Secure the floor props so that they cannot tip over. ➤ Person 2: Tilt the panel up into place and secure the DokaXlight assembling tool so that it cannot tip over. Make sure that the panel is correctly fitted onto the pins of both supporting heads. CAUTION ➤...
  • Page 90 ➤ Person 2: Engage the DokaXlight assembling tool in the function profile of the panel. Tilt the panel up into place, position the assembling tool as close as pos- sible to the vertical and secure it so that it cannot tip over.
  • Page 91 Levelling the formwork ➤ Level the panels at room height minus 10 cm. a ... 10 cm (frame profile height of the DokaXlight panels) Mounting fillers ➤ See the section headed "Forming infill zones".
  • Page 92 Floor formwork User Information Framed formwork DokaXlight Pouring Stripping the formwork ➤ Before pouring, recheck all floor props. NOTICE ▪ ▪ The fastening clamp (A) has to be pushed Comply with the stipulated stripping times. all the way into the floor prop.
  • Page 93 User Information Framed formwork DokaXlight Floor formwork Dismantling the floor props and panels NOTICE ➤ Bring the floor prop into a horizontal posi- NOTICE tion. ➤ ➤ If necessary, open the fastening clamp and Loosen the adjusting nut with a blow of the push the inner tube into the outer tube.

  • Page 94: Forming Infill Zones

    WARNING Falling hazard! Do not step onto loose sheets and squared timber! A DokaXlight universal waling 0.70m, Frami universal waling ➤ If possible, use DokaXlight universal walings (overall height 5 cm) or Framax universal waling (overall height 0.70m to support the cantilevered lengths of 10 cm) squared timbers.
  • Page 95 User Information Framed formwork DokaXlight Floor formwork ➤ Closures between 2 DokaXlight Use a universal clamp to secure the DokaXlight uni- versal waling to the function profile. forming-sections NOTICE ➤ Tighten the super plate of the universal clamp with blows of a hammer. This secures the universal waling against acci- dental loosening.

  • Page 96: Floor Formwork Around Edges

    B Lashing strap 5.00mm and tie-back force, so as to prevent damage C Doka express anchor 16x125mm to the DokaXlight panel and to ensure that all forces from horizontal loads can be trans- Tie-back in longitudinal direction ferred in conformity with EN 12812.
  • Page 97 User Information Framed formwork DokaXlight Floor formwork Fall protection on the formwork Permitted influence width [cm] of the DokaXlight universal walings 0.70m with Handrail post XP 1.80m NOTICE Safety barrier ▪ Ideally, fall protection should be mounted from below (e.g. using a Wheel-around scaffold DF).
  • Page 98 385 mm. ➤ Working from below, install the DokaXlight universal waling 0.70m on the function profile with Universal clamp 5-10cm. NOTICE Tighten the super plate of the universal clamp with blows of a hammer.

  • Page 99: Slab Stop-Ends

    ... max. 5 cm A DokaXlight panel B DokaXlight universal waling 0.70m C Handrail post XP 1.20m D Formwork sheeting E Doka beam H20 F Lashing strap 5.00m G Screws securing the stop-end to the DokaXlight panel 999816102 - 08/2023...

  • Page 100: Explanation Of Symbols

    Floor formwork User Information Framed formwork DokaXlight ➤ Early stripping Use the floor prop as a temporary reshore. The precondition for this is the presence of an upper reinforcement layer (minimum reinforcement is suffi- cient) to sustain the stresses occurring above the props.
  • Page 101 User Information Framed formwork DokaXlight Floor formwork ➤ ➤ Proceed in the same way with each row of panels in Strike the formwork in the remainder of the room in turn. the same way. This leaves only the temporary reshoring in place.

  • Page 102: Reshoring Props, Concrete Technology And Stripping Out

    Floor formwork User Information Framed formwork DokaXlight Reshoring props, concrete technology and stripping out Why put up reshoring props after Follow the directions in the Calculation Guide entitled 'Stripping out formwork from floors in stripping out the formwork? building construction', and/or ask your Doka technician.
  • Page 103 User Information Framed formwork DokaXlight Floor formwork ▪ Concrete-strength development – medium mechanical damage to the surface of the concrete ▪ hydration heat ▪ etc. The simplest precaution is to leave the formwork on the concrete surface for longer. As well as the familiar extra curing measures, this measure should be carried out in any case.

  • Page 104: General

    General User Information Framed formwork DokaXlight General Using as downturned-beam formwork Using tie-holder brackets for the top and bottom ties has the following effects: ▪ The tie-points are above/below the panel – no ties in the concrete ▪ Form-tie spacing freely selectable...

  • Page 105: Cleaning And Care Of Your Equipment

    User Information Framed formwork DokaXlight General Cleaning and care of your equipment Release agents Cleaning Doka-Trenn or Doka-OptiX is applied using the Doka NOTICE release-agent sprayer. ▪ Immediately after pouring: - Remove any blobs of concrete from the back-face of the formwork, using water (without any added sand).

  • Page 106: Functional Description

    General User Information Framed formwork DokaXlight Care Concrete scraper For removing any concrete remnants, we recommend ▪ No hammer-blows to the frame profiles using a Double scraper Xlife and a spatula. 9727-013 ▪ Do not use nails on the formwork that are longer than...

  • Page 107: Guardrail Systems On The Structure

    User Information Framed formwork DokaXlight General Guardrail systems on the structure Handrail post XP 1.20m Handrail post 1.10m ▪ ▪ Attached with screw-on shoe, railing clamp, hand- Fixed in a Screw sleeve 20.0 or Attachable sleeve rail-post shoe or Step bracket XP 24mm ▪...
  • Page 108 General User Information Framed formwork DokaXlight 999816102 - 08/2023...

  • Page 109: Article List

    8.9 589190000 DokaXlight panel 0.25x3.00m 21.3 589193000 DokaXlight panel 0.20x3.00m 19.2 589194000 DokaXlight-Element Aluminium Powder-coated grey DokaXlight hinged inside corner I 1.50m 35.8 589165000 On enquiry! DokaXlight-Scharnierecke I 1,50m Galvanised DokaXlight S panel 0.75x1.50m 23.1 589195000 DokaXlight S panel 0.60x1.50m 19.8 589196000...
  • Page 110 Article list User Information Framed formwork DokaXlight [kg] Article N° [kg] Article N° DokaXlight I-Connector 0.86 589149000 Framax universal fixing bolt 10-16cm 0.60 588158000 DokaXlight-Elementverbinder I Framax-Universalverbinder 10-16cm Galvanised Galvanised Length: 19 cm Length: 26 cm Frami stacking angle 18mm 2.9 589134000...
  • Page 111 User Information Framed formwork DokaXlight Article list [kg] Article N° [kg] Article N° Panel strut 340 IB 24.3 580365000 Universal plug R20/25 0.003 588180000 Elementstütze 340 IB Kombi-Ankerstopfen R20/25 consisting of: Blue (A) Plumbing strut 340 IB 16.7 588696000 Diameter: 3 cm Galvanised Length: 190.8 - 341.8 cm...
  • Page 112 Article list User Information Framed formwork DokaXlight [kg] Article N° [kg] Article N° Doka 4-part chain 3.20m 15.0 588620000 Protective grating XP 2.70x1.20m 22.2 586450000 Doka-Vierstrangkette 3,20m Protective grating XP 2.50x1.20m 20.5 586451000 Protective grating XP 2.00x1.20m 17.4 586452000 Follow the directions in the "Opera- ting Instructions"!
  • Page 113 Spring locked connecting pin 16mm 0.25 582528000 Federbolzen 16mm Galvanised Length: 15 cm Doka floor prop Eurex 20 top 250 12.7 586086400 Tie rod system 15.0 Length: 148 - 250 cm Doka floor prop Eurex 20 top 300 14.3 586087400 Tie rod 15.0mm galvanised 0.50m...
  • Page 114 Article list User Information Framed formwork DokaXlight [kg] Article N° [kg] Article N° Multi-trip packaging Frami pressure plate 8/9 0.55 588466000 Frami-Druckplatte 8/9 Galvanised Frami pallet 1.50m 69.0 588476000 Frami-Palette 1,50m Galvanised Length: 168 cm Width: 100 cm Height: 114 cm Distance piece 20cm 0.04 581907000...
  • Page 115 User Information Framed formwork DokaXlight Article list [kg] Article N° [kg] Article N° Bolt-on castor set B 33.6 586168000 Anklemm-Radsatz B Painted blue Doka skeleton transport box 1.70x0.80m 87.0 583012000 Doka-Gitterbox 1,70x0,80m Galvanised Height: 113 cm Doka stacking pallet 1.55x0.85m 41.0 586151000...
  • Page 116 70 countries, the Doka Group has a highly efficient dis- than 6000. tribution network which ensures that equipment and www.doka.com/dokaxlight Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999816102 - 08/2023...

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