User Information Load-bearing tower Staxo 100 Contents Introduction Elementary safety warnings Services System description System overview The Staxo 100 frame in detail Practical examples Adapts to different ground plans, heights, floor shapes and loads Assembly Horizontal assembly Assembling towers in the upright by hand...
This booklet is aimed at all persons who will be work- This document can be used as general Instructions ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be It contains information on the standard design for...
▪ It is strictly forbidden to weld Doka products – in par- ticular anchoring/tying components, suspension components, connector components and castings etc. – or otherwise subject them to heating.
The following symbols are used in this document: Observe all country-specific regulations applying to the handling of formwork and scaffolding. For system formwork the Doka slinging means stated in this DANGER booklet must be used – this is a mandatory require- This is a notifier drawing attention to an ment.
Every single project is unique and calls for individual- ▪ Execution planning ised solutions. When it comes to the forming opera- ▪ Cycle planning tions, the Doka team can help you with its consulting, ▪ Structure modelling/3D-planning planning and ancillary services in the field, enabling ▪ Assembly drawings you to carry out your project effectively, safely and reli- ▪...
Load-bearing tower Staxo 100 - The high-performing, high-speed shoring system With its rugged steel frames, the Load-bearing tower Staxo 100 is designed for high shoring heights and high loads. It combines high load-bear- ing capacity and safety in every situation. Optimised utilisation of equipment...
User Information Load-bearing tower Staxo 100 System description System overview The Staxo 100 system components see also Article list Head units (A) Heavy-duty 4-way screw- Screw jack U- screw jack 70 U-head D jack head head top + Split nut B...
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System description User Information Load-bearing tower Staxo 100 Base units (D) Colour-coded Designation Notches Heavy-duty screw clip Heavy-duty screw Screw jack foot jack 70 Diagonal cross 9.060 Black — jack 130 + Split nut B + Split nut B Diagonal cross 9.100 Green —...
User Information Load-bearing tower Staxo 100 System description The Staxo 100 frame in detail Attachment point only for PFAS. Do not crane lift on this point. 98003- 334 2 Connection to horizontal tube: allowed. 98003- A 'Staxo 100' sticker B Stamped-in type designation: 18, 12 or 9 C Arrow to make clear where 'top and bottom' are To ladder rungs: prohibited.
System description User Information Load-bearing tower Staxo 100 Integral interconnection system Mode of functioning for fitting the head units Blue locking spring is pushed toward the inside. ▪ The crane-handling-safe link between the frames uses a captive locking spring plus built-in safety bolt.
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User Information Load-bearing tower Staxo 100 System description Profile seal ▪ prevents connection sleeve falling out ▪ protects against damage ▪ sliding contact surface for nuts Vertical access system ▪ integrated ladder ▪ good gripping possibility for transport by hand...
Tableforms and tower frames are both assembled from the same system components. With a load-bearing capacity of up to 97 kN per leg, Tableform units Staxo 100 is an extremely strong load-bearing tower system. It safely withstands horizontal forces such as wind ▪...
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User Information Load-bearing tower Staxo 100 System description Shoring load-bearing structures For bridges, underpasses and industrial structures, the load-bearing towers also combine perfectly with Doka large-area formwork Top 50. Even complicated structures can be formed cost-effec- tively in this way, with standard parts used extensively.
System description User Information Load-bearing tower Staxo 100 Adapts to different ground plans, heights, floor shapes and loads Variable inter-frame spacing means that the individual In this way, only as much equipment is used as is really frames can be spaced closer together or farther apart, needed.
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User Information Load-bearing tower Staxo 100 System description Adaptation to building layout with Floor prop Eurex 60 550 ▪ The perfect complement to all Doka load-bearing towers. ▪ Transfers loads economically, also in confined spaces. ▪ Extension length: 3.50 to 5.50 m ▪...
System description User Information Load-bearing tower Staxo 100 Height adjustment NOTICE The structural design of the load-bearing tower ▪ The 3 different heights of frame 0.90 m, 1.20 m and may make it necessary to plan for shorter extension lengths. See the section headed 1.80 m enable coarse adjustment to within 30 cm.
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User Information Load-bearing tower Staxo 100 System description Height ranges and materials schedule on single-storey towers NOTICE Note: ▪ The minimum values h given in Table A For towers consisting of one 'storey' only, the min. val- min. are only applicable if the biggest possible...
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System description User Information Load-bearing tower Staxo 100 Frame-sizes up to 1.80 m Note: Also comply with the section headed Structural design! 98003-219-01 1.80m, 1.20m and 0.90m frames are possible here. Table A Variant 1 Variant 2 Variant 3 = max. 30 cm = max.
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User Information Load-bearing tower Staxo 100 System description Frame-sizes up to 1.20 m Table A = max. 30 cm Basic items = max. 30 cm Note: Also comply with the section headed Structural design! h [m] min. - max. 98003-220-01 1.20...
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System description User Information Load-bearing tower Staxo 100 Frame-sizes up to 1.20 m (with 0.90 m frames in the For suitable attachment points for the PFAS top and bottom 'storeys') see the section headed The Staxo 100 frame detail! Note:...
This fixes the connection sleeve in the frame. Safely stow away the loose connection sleeve so that it can be reinstalled in the Staxo 100 frame when work is The Staxo 100 frame is now back in its as-delivered finished.
Assembly User Information Load-bearing tower Staxo 100 Assembly Set-up configurations Horizontal assembly (Standard set-up) Assembling in the upright with Fork lift shifting device TG by hand 98003-213-01 98003-294-01 General instructions for site-erection WARNING Danger from falling objects! ➤ During all operations, ensure that no other...
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User Information Load-bearing tower Staxo 100 Assembly NOTICE Note: The geometry has to be ensured by horizon- ▪ The terms 'vertical', 'horizontal', ‘top’ or ‘bottom’ are tal bracing with diagonal crosses whenever always used here with reference to their installation scaffold planking is not installed or if the scaf- situation in the finished, upright tower.
General instructions for site-erection! Erecting the first storey Bracing the frames ➤ Stand Staxo 100 frames on their side on supporting timbers. ➤ Slot diagonal crosses onto the safety-catch bolts of the vertical frame tube and fix them in place.
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Install Staxo 100 railing couplers on Staxo 100 frames. Tightening torque of the clamping bolt of the Staxo 100 railing coupler: 50 Nm ➤ Engage Staxo 100 railing struts in Staxo 100 railing couplers. A Staxo 100 frame H Scaffold planking Anti-liftout guard, scaffold planking Installing screw jack U-heads ➤...
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B ... For securing to the Staxo 100 frame ➤ In the area of the frame joint, fix the Staxo 100 bracket adapter with a Pin D16/130 and linch pin and secure it with a second Pin D16/130 and linch pin.
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Possible positions of the Staxo 100 bracket 60cm Pos. 1 Pos. 2 ➤ Engage a Staxo 100 bracket 60cm in the bracket adapter and secure with Spring cotter D3. D Staxo 100 bracket 60cm F Handrail post XP 1.20m Follow the directions in the 'Xsafe edge protec- tion XP' User Information booklet.
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Assembly User Information Load-bearing tower Staxo 100 ➤ Close-ups of underside: Install Staxo 100 railing struts on Handrail posts XP. Close-up 2: Railing strut F Handrail post XP 1.20m L Staxo 100 railing strut D Staxo 100 bracket 60cm G Scaffold planking 30cm ➤...
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User Information Load-bearing tower Staxo 100 Assembly Lifting into the upright by crane Detaching the crane lifting tackle near ground level: ➤ This method must not be used for placing the Check before attaching the crane lifting tackle: tower back on its side! ▪...
Assembly User Information Load-bearing tower Staxo 100 Assembling towers in the upright by hand Installing the scaffold planking units Follow the instructions in the section headed ➤ Place scaffold planking onto the bottom level. General instructions for site-erection! Erecting the first storey Installing screw jack feet ➤...
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➤ Raise the scaffold planking units to the next level. ➤ Engage Staxo 100 railing struts in Staxo 100 railing couplers. ➤ Push diagonal crosses onto the top safety-catch bolts and secure them with the safety catches.
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Assembly User Information Load-bearing tower Staxo 100 ➤ Installing screw jack U-heads Repeat the steps up to the last 'storey'. ➤ Press the blue locking springs of the top frames towards the inside (to open them). ➤ Insert the screw-jack U-head.
General instructions for site-erection! The Fork lift shifting device TG may only be used for erecting, dismantling and transporting Doka load-bear- ing towers Staxo, Staxo 40, Staxo 100, Staxo 100 eco, d2 and d3. Follow the Operating Instructions! Load on forklift...
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Assembly User Information Load-bearing tower Staxo 100 Travelling the towerframe units NOTICE Very important points for the moving pro- cedure: ▪ As well as the fork-lift driver, a specially trained watchman must also be on hand during all lifting, assembly and travelling operations.
Staxo 100 planking strut 1.50m Note: There is a height mismatch between the scaffold plank- ing units placed on Staxo 100 planking struts and those placed on the Staxo 100 frames. 98043-212 2 A Staxo 100 planking strut 1.00m or 1.50m D Diagonal cross (where statically required) a ...
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Assembly User Information Load-bearing tower Staxo 100 Setting up guardrails NOTICE Always fix the Staxo 100 planking strut to the Staxo 100 frame-joint to make the assembly with Staxo 100 planking struts level! T 827 202 03 Width-across flats 22 mm A Staxo 100 planking strut 1.00m or 1.50m...
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User Information Load-bearing tower Staxo 100 Assembly ➤ Bracket closure Insert edge protection (e.g. Protective grating XP 0.60m) into the Staxo 100 railing couplers on the inside. Closure decking 60/150cm Closure decking 60/200cm Decking for bridging between the towers. Perm. service load: 1.5 kN/m² (150 kg/m²) Load Class 2 to EN 12811 ➤...
Assembly User Information Load-bearing tower Staxo 100 Superstructure Preparations Follow the instructions in the section headed General instructions for site-erection! Follow the directions in the 'Xsafe edge protec- tion XP' User Information booklet. NOTICE All steps (assembly and disassembly) must be ➤...
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User Information Load-bearing tower Staxo 100 Assembly ➤ DokaXdek table as superstructure Attach the DokaXdek table with 2 safety pins to each spindle connector. ▪ Ready-assembled DokaXdek tables can be installed directly on Staxo 100. ▪ Height adjustment is possible in both the head and...
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Assembly User Information Load-bearing tower Staxo 100 ➤ Dokamatic table as superstructure Fit Connecting pins 10cm to connect the table, and secure these with Spring cotters 5mm. The second connecting pin on each longitudinal connection pre- ▪ Ready-assembled Dokamatic tables can be installed vents any displacement of the table superstructure.
User Information Load-bearing tower Staxo 100 Dismantling Dismantling For disassembly of the superstructure, comply WARNING with the instructions in the User Information Danger from falling objects! booklet of the superstructure used! ➤ During all operations, ensure that no other persons are allowed anywhere near the area...
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A Screw jack foot Adjustable plumbing strut B Split nut B Spindle strut T Plumbing strut 540 C Doka floor prop Eurex 20 and Eurex 30 D Eurex 60 550 Adjusting strut 120 and 220 Plumbing strut 340 Practical examples...
User Information Load-bearing tower Staxo 100 Repositioning Repositioning Different ways of repositioning By forklift truck or Using traveller units By crane telescoping stacker truck With transport winches With Shifting carriage TG 98003-298-01 98003-296-01 98003-300-01 98003-299-01 NOTICE ▪ The most suitable approach to repositioning...
Repositioning User Information Load-bearing tower Staxo 100 Repositioning using traveller units Modular system (with winches) Finished tableforms can be moved on to their next usage location quickly and easily using traveller units. All types of traveller unit can perform the following func- Optimum adaptability to on-site requirements.
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User Information Load-bearing tower Staxo 100 Repositioning Shifting carriage TG Accessory for transporting the winches when empty: This is an easy-to-operate, manual hydraulic lifting car- The Double wheeled transporter is bolted into the riage for shifting light to medium-weight tableform units.
Repositioning User Information Load-bearing tower Staxo 100 Lifting by crane Preparation NOTICE The max. height of towerframe unit that can be lifted in one piece is 20 m! WARNING Where the tableforms are to be repositioned in the ver- Danger from loose and unsecured parts.
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User Information Load-bearing tower Staxo 100 Repositioning Secure the base units to prevent them dropping out Perm. working load limit: 1.5 kN / securing assembly ➤ Slot the fixing handle into the cross tube of the frame. 9716-239-01 Fixing handle...
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Repositioning User Information Load-bearing tower Staxo 100 ➤ Repositioning operation Take the load off the table by turning the threaded spindles. ➤ Clamp on the wheel-units. ➤ Push in and secure the base units. WARNING ➤ 'Passenger transportation' is forbidden! ➤...
User Information Load-bearing tower Staxo 100 Repositioning Lifting by forklift truck Fork lift shifting device TG For product information on the Fork lift shifting device TG and the requirements in respect of the forklift truck, see the section headed Assembling towers in the upright by forklift truck.
General User Information Load-bearing tower Staxo 100 General Anchoring on the structure With Anchoring shoe for stair tower Design of the anchoring planes The load-bearing tower is connected to the Anchoring shoe for stair tower by scaffold tubes and couplers.
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User Information Load-bearing tower Staxo 100 General Vertical distance between the anchoring levels ▪ will depend on the assembly method, the wind loads and the design assumptions ▪ near junctions (frame-joins) NOTICE The load-bearing tower must be stiffened with a diagonal cross in the anchoring plane.
General User Information Load-bearing tower Staxo 100 Back-stays/shoring supports for the load-bearing towers Back-stay on the superstructure For transferring planned horizontal loads e.g. wind loads, concrete loads or in custom applications (e.g. on inclined load-bearing towers or for high load-bearing capacities).
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User Information Load-bearing tower Staxo 100 General Anchored with Doka Express anchor Bracing force A = 30 kN (A = 45 kN) Anchor force [kN] 16x125mm α = 30° 18.2 26.0 31.7 27.3 39.0 47.6 α = 45° 27.6 21.2 34.8 41.4...
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Tr717-200-02 ing tower is ensured. a ... diam. 28 mm b ... diam. 18 mm (suitable for Doka express anchors) Anchoring the footplate The Doka express anchor can be re-used many times over. A Doka express anchor...
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User Information Load-bearing tower Staxo 100 General Anchored with two dowels (up to 30 kN tensile force) NOTICE ▪ One anchor bolt must be positioned between the lugs of the baseplate. ▪ Remove the baseplate from the plumbing strut for this step.
Install Staxo 100 railing couplers on the Staxo 100 frame. To create a safe workplace, toeboards must be fitted: ➤ Engage Staxo 100 railing struts in the Staxo 100 rail- ➤ ing couplers. Hook the Staxo 100 toeboards onto the safety-catch bolts.
User Information Load-bearing tower Staxo 100 General Inclination adjustment using Staxo wedge support WS10 If the superstructure or the ground are inclined at an angle of 1% or more, slope compensation must be provided. Used with timber wedges, this component provides angle adjustment to floor-slab constructions with a using Wedges for screw-jack ..
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General User Information Load-bearing tower Staxo 100 using an M20 hexagonal bolt with Swivel bearing plates for Screw jack U-head In this case, the superstructure rests on e.g. an M20x240 hexagonal bolt (A) . This bolt is inserted through the recessed opening in the Screw jack U-head and is secured with a self-locking M20 hexagon nut.
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A Swivel bearing plate for Screw jack U-head the longitudinal and transverse directions) – to B Screw jack U-head or Heavy duty screw jack 70 top attach 2 Doka H20 beams (K) to each Multi- C Staxo 100 frame purpose waling using Flange-clamps H20 (L) .
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General User Information Load-bearing tower Staxo 100 ➤ with Compensating plate Make sure that the 'Compensating plate' is sitting firmly, and check that the leg is in the vertical. The 'Compensating plate' is made of tough plastic and is used to compensate for sloping support surfaces beneath load-bearing towers, without limiting their load- bearing capacity.
E 4-way screw-jack head F Bracing TR1009-203-01 A Staxo 100 spindle adapter B Screw jack U-head C Staxo 100 frame D Multi-purpose waling WU12 Top50 G Anti-twist lock (prevents the Staxo 100 spindle adapter from being turned out of position) 999804302 - 10/2024...
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General User Information Load-bearing tower Staxo 100 ➤ Next, fit on a 4-way screw-jack head. TR1009-203-02 A Staxo 100 spindle adapter E 4-way screw-jack head Animation: https://player.vimeo.com/video/278154867 ➤ Installation of the scaffold tubes. 98043-227-01 A Bracing in the direction transverse to the multi-purpose waling...
User Information Load-bearing tower Staxo 100 General Steel primary beams Note: Comply with the maximum component weight limits permitted by local regulations for manual handling in assembly and disassembly operations (e.g. <25 kg / person)! The following tables will be helpful to you when you are...
➤ It is not allowed to mix frames of different heights! ➤ Unwind the integral lashing strap from the Doka load-bearing tower pallet. ➤ Fix the connection sleeves of the Staxo or Aluxo frames in the extended position, using the yellow locking spring.
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The lifting chain may only be attached to the ▪ Make sure that the connection sleeves are 4 slinging points on the Doka pallet for fixed in place and that the lashing strap is in Staxo/Aluxo. the right position and is correctly tensioned.
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▪ Sling angle β max. 30°! Storage and transport device for small items. To make the Doka skeleton transport box easier to load and unload, one of its sidewalls can be opened. Permitted load-bearing capacity: 700 kg (1540 lbs) 9234-203-01...
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Max. n° of units on top of one another Outdoors (on the site) Indoors Different items in the Doka multi-trip transport box can Floor gradients up to 3% Floor gradients up to 1% be kept separate with the Multi-trip transport box par-...
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General User Information Load-bearing tower Staxo 100 Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport devices 1.20x0.80m Lifting by crane Storage and transport device for long items. NOTICE ▪ Multi-trip packaging items must be lifted individually. ▪...
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User Information Load-bearing tower Staxo 100 General Doka accessory box Doka accessory box as transport devices Lifting by crane Storage and transport device for small items. NOTICE ▪ Multi-trip packaging items must be lifted individually. ▪ Use suitable lifting chains: - e.g.
Install temporary stiffeners as necessary. ▪ Founding with the 'Compensating plate' The calculated values are in line with the 'Type test for Staxo 100' and thus also with EN 12812 and EN 1993. NOTICE ▪ In all cases which differ from the stated boundary ▪...
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Double primary beams consisting of timber formwork Single primary beams consisting of timber formwork beams beams to DIN EN 13377 to DIN EN 13377 Single primary beams consisting of Doka beams I tec 20 Centring beams to Z-9.1-773 98035-210-01 Multi-purpose waling Swivel head...
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≥ 0.6 ≥ 5 — NOTICE ▪ Permitted leg load where 2 Doka beams I tec 20 ▪ are used as primary beams in combination with Secure the load-bearing tower against slip- Staxo 100: 60 kN page and tipover, in all situations! ▪...
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User Information Load-bearing tower Staxo 100 Structural design 999804302 - 10/2024...
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Article list User Information Load-bearing tower Staxo 100 [kg] Article N° [kg] Article N° Scaffold planking 60/100cm with manhole 9.5 582311500 Swivel coupler 48mm 1.5 582560000 Scaffold planking 60/150cm with manhole 13.8 582312500 Drehkupplung 48mm Scaffold planking 60/175cm with manhole 15.5 582333500...
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User Information Load-bearing tower Staxo 100 Article list [kg] Article N° [kg] Article N° Handrail post T 1.80m 17.7 584373000 Spindle connecting plate T 3.1 584371000 Einschubgeländer T 1,80m Spindellasche T Galvanised Galvanised Width: 20 cm Height: 25 cm Connecting pin 10cm 0.34 580201000...
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Article list User Information Load-bearing tower Staxo 100 [kg] Article N° [kg] Article N° Winch 125 63.8 582780000 Multi-purpose waling WS10 Top50 2.00m 38.9 580007000 Zahnstangenwinde 125 Mehrzweckriegel WS10 Top50 2,00m Painted blue Painted blue Height: 189 cm Follow the directions in the "Opera- ting Instructions"!
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User Information Load-bearing tower Staxo 100 Article list [kg] Article N° [kg] Article N° Doka multi-trip transport box 1.20x0.80x0.41m 42.5 583009000 Doka-Mehrwegcontainer 1,20x0,80x0,41m Galvanised Doka stacking pallet 1.55x0.85m 41.0 586151000 Doka-Stapelpalette 1,55x0,85m Galvanised Height: 77 cm Doka stacking pallet 1.20x0.80m 38.0 583016000...
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Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999804302 - 10/2024...
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