Original Operating Instructions Platform SCP Contents Platform SCP – Lifting unit attached on Introduction both sides Elementary safety warnings General overview Eurocodes at Doka System overview Doka services System dimensions Variable lifting units – one system Structural design Intended use...
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Original Operating Instructions Platform SCP Platform SCP – Lifting unit attached on General remarks one side Hydraulic system General overview Ladder system System overview Safety features Functional principle Useful equipment System dimensions Transporting, stacking and storing Structural design – Lifting unit attached...
This booklet is aimed at all persons who will be work- This booklet can also be used as a generic method ing with the Doka product or system that it describes. statement or incorporated with a site-specific It contains information on the standard design for method statement.
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▪ out! It is strictly forbidden to weld Doka products – in par- ▪ ticular anchoring/tying components, suspension When stripping out the formwork, never use the components, connector components and castings crane to break concrete cohesion.
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▪ All components must be stored safely, following all the special Doka instructions given in the relevant CAUTION / WARNING / DANGER sections of this booklet! Failure to observe this may lead to material...
The safety level remains the same! In the Doka Group, the EC are to be used as standard from the end of 2008. They will thus supersede the DIN norms as the "Doka standard" for product design.
Introduction Doka services Support in every stage of the project Doka offers a broad spectrum of services, all with a sin- gle aim: to help you succeed on the site. Every project is unique. Nevertheless, there is one thing that all construction projects have in common –...
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Original Operating Instructions Platform SCP Introduction The advantages for you thanks to professional advice and consulting ▪ Cost savings and time gains When we advise and support you right from the word "go", we can make sure that the right formwork...
Original Operating Instructions Platform SCP Introduction Variable lifting units – one system Lifting unit attached on both sides In shafts, the lifting unit is attached to two opposite walls. Lifting unit attached on both sides 98058-405-01 Lifting unit attached on one side Lifting units attached on one side and on both sides are often combined.
Original Operating Instructions Platform SCP Intended use Intended use The Platform SCP is a lifting appliance that is used Safety signs increase awareness solely for rapid, safe raising of scaffolds, formwork or around safe anchoring on the other loads in the course of construction operations, without crane assistance.
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To ensure optimum functioning, check the entire all formwork systems that are moved either electrically Platform SCP while it is in operation to make sure or hydraulically are subject to mandatory CE marking that it stays clean (no dried concrete spatter, rein- requirements.
The self-climbing forming and working platform for highrise cores Powerful hydraulic cylinders cranelessly raise the plat- The platform SCP carries all the site equipment and is form, formwork, equipment containers and concrete encased so that the crew is safe and protected from the placing boom to the next casting section, in only one lift.
Original Operating Instructions Platform SCP System description Two construction methods – one system There are two basic modes of use, depending on the Slab and walls cast in one pour site requirements and on the stipulated construction method. In this construction method, the floor-slabs and walls are cast in one single pour –...
Original Operating Instructions Platform SCP System description Schematic sequence of start-up phases Pour the 1st section. 1st casting section 98058-432-02 Position the main working platform. Erect the vertical scaffold. 98058-422-15 Erect the girder grille. Erect the enclosure and working platform.
Original Operating Instructions Platform SCP System description Functional principle Starting position Platform is raised Lower base beam is pulled up ▪ ▪ ▪ The previous section has been cast. Platform travels upwards. The lifting operation is finished. ▪ All ties have been removed.
Original Operating Instructions Platform SCP Platform SCP – Lifting unit attached on both sides Platform SCP – Lifting unit attached on both sides General overview 98058-405-01 A Lifting unit B Girder grille C Suspended platform D Facade platform E Railing on girder grille...
Upper base beam Lifting unit ▪ Upper distance profile U300 ..mm The lifting units raise the entire Platform SCP from one - Is fabricated on a project-specific basis. casting section to the next. - The upper distance profile U300 …..mm is used to adapt the upper base beam to the respective shaft width.
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Original Operating Instructions Platform SCP Platform SCP – Lifting unit attached on both sides Vertical scaffold Suspended platform inside the core walls ▪ Vertical profile 150/.../S355 - Is fixed in the Upper latch beams S355 and links The suspended platform is used for placing the rein- the upper base beam to the girder grille forcement and for operating the formwork.
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Original Operating Instructions Platform SCP Platform SCP – Lifting unit attached on both sides Girder grille The lifting units of a platform are linked to one another by the girder grille. The girder grille has the following functions: ▪ Working platform (for placing the reinforcement) ▪...
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Original Operating Instructions Platform SCP Platform SCP – Lifting unit attached on both sides Facade platform Railing on the girder grille The facade platform is used for placing the reinforce- The railing on the girder grille is used in the 'Slab and ment and for operating the formwork in the 'Core walls cast in one pour' method.
Original Operating Instructions Platform SCP Platform SCP – Lifting unit attached on both sides System dimensions Adaptation to the shaft width The upper distance profile U300 …..mm is used to adapt the upper base beam to the respective shaft width.
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Original Operating Instructions Platform SCP Platform SCP – Lifting unit attached on both sides Adaptation to the height of the casting section Vertical profiles of different lengths allow for adaptation to the height of the casting section. Vertical profiles can be secured to the longitudinal or transverse members of the girder grille.
Original Operating Instructions Platform SCP Structural design Structural design Loading data The statical design for the Platform SCP must allow for two different loading states: ▪ Loads imposed when the platform is in the supported state, i.e. while construction tasks are being carried out.
Original Operating Instructions Platform SCP Structural design Service loads The permitted live load of the system as a whole is determined separately for all the operational phases of each project. ▪ Working situation ▪ Lifting operation ▪ Storm winds 98058-405-01 +1 ...
Original Operating Instructions Platform SCP Anchoring on the structure Anchoring on the structure Suspension point in concrete The Box for latch 15.0 serves as the support surface for Right: the latches of the base beams. 98058-415-03 Wrong: 98058-415-04 98058-413-01 Right:...
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The positions of the latch-boxes must be defined at an early stage, when the formwork is being planned and assembled. The Doka beams and multi-purpose walings of the formwork must not cover the hole drilled for the suspension point. 999805802 - 03/2016...
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Original Operating Instructions Platform SCP Anchoring on the structure Opening the formwork Undo the connections between the Boxes for latch and the formwork. ➤ Unscrew the Super plates 15.0. ➤ Before striking the formwork, remove the Tie rods 15.0 using a tie rod wrench 15.0/20.0.
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Original Operating Instructions Platform SCP Anchoring on the structure 999805802 - 03/2016...
Original Operating Instructions Platform SCP Operating the formwork Operating the formwork Possible formwork systems Timber-beam formwork Framed formwork e.g. Large-area formwork Top 50 e.g. framed formwork Framax Xlife 98058-400-01 98058-401-01 For more information, see the 'Timber-beam For more information, see the 'Framed form- formwork Top 50' User Information booklet.
Original Operating Instructions Platform SCP Operating the formwork Closing the formwork ➤ Close the formwork and tie it. This section only deals with how to operate the formwork. For details of how to tie the formwork, please see the User Information booklets 'Large-area formwork Top 50' or 'Framed form- work Framax Xlife'.
Original Operating Instructions Platform SCP Operating the formwork Opening the formwork Preparations for lifting After the lifting operation ➤ Undo the connections between the latch-boxes and the formwork. CAUTION ➤ ➤ Unscrew and remove the form-ties from the form- Off-the-wall formwork elements must be work elements.
Original Operating Instructions Platform SCP Operating the formwork Plumbing & aligning the formwork Possible incorrect usages Adjusting the height of the formwork ☞ ➤ Fasten a suitable chain hoist to the girder grille. Improper handling and use of the formwork equipment can lead to hazardous situations.
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Press the holding formwork against the edge of the structure by hand. ➤ Press the bottom of the formwork against the struc- ture edges by extending the Doka floor prop. ➤ Fasten a spindle strut between the girder grille and formwork.
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Original Operating Instructions Platform SCP Operating the formwork ➤ Swing the tie rod plus Star grip nut 15.0 round and Adjusting the formwork in shaft cores engage it in the holding fixture on the Fixing angle. with base beams ➤...
Original Operating Instructions Platform SCP Start-up phases Start-up phases Starting up The modular design of the Platform SCP means that Overview of working platforms many different combinations are possible. Depending on the project, the actual design may thus The below assembly procedure describes the following differ very greatly from the basic type described here.
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Original Operating Instructions Platform SCP Start-up phases Working platform with no base beams Working platform with two base beams (suspended platform) ▪ For the transfer of horizontal loads ▪ ▪ 4 Vertical profiles 150 support the girder grille The working platform is suspended exclusively from the girder grille.
Original Operating Instructions Platform SCP Start-up phases 1st casting section ☞ ➤ Mount the Boxes for latch. In the 'Slab and walls cast in one pour' method, a wall-plinth and a temporary support for the ➤ Apply concrete release agent and set up one side of formwork are needed.
Original Operating Instructions Platform SCP Start-up phases Erecting the working platform and the formwork Note: Latch secured with Latch in latch-box When combining lifting units attached on both sides quick-locking strap with lifting units attached on one side, the working plat- forms must be mounted at the same height as the brackets.
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Original Operating Instructions Platform SCP Start-up phases Working platform with one base beam Erecting the vertical scaffold ➤ Lift the pre-assembled vertical scaffold into the upper base beam. Mounting the working platforms ➤ Position platform supports in the area of the multi- purpose walings.
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Original Operating Instructions Platform SCP Start-up phases ➤ Remove the Distribution bolts D50 and lower the Working platform with no base beams Vertical profile FRQ120 down to the ground. (suspended platform) ☞ Position platforms with a Platform cross 100 mm lower than the platforms with a base beam.
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Original Operating Instructions Platform SCP Start-up phases Working platform with two base Erecting the vertical scaffold gang ➤ Lift the pre-assembled vertical scaffold gang into the beams upper base beams. Erecting the working platforms ➤ Lift in the pre-assembled working platform as far as the lower latch-boxes.
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Original Operating Instructions Platform SCP Start-up phases ➤ Remove the D50 distribution bolt and lower the Ver- tical profile FRQ 120 down to the ground. H Distribution bolt D50 Vertical profile FRQ 120 The following is included with the Vertical profile FRQ 120: ▪...
Original Operating Instructions Platform SCP Start-up phases Attaching the girder grille ☞ ▪ Attaching the pre-assembled girder Comply with the tolerances specified in the shop drawing / assembly plan. grille ▪ Take actual measurements and verify them. The vertical scaffolds must correspond to the ➤...
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Original Operating Instructions Platform SCP Start-up phases Girder grille made up of several units WARNING ➤ Do not detach the crane until the girder grille ➤ Mount the bottom tension plate on the first part of the is firmly bolted to the Vertical profiles 150.
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Original Operating Instructions Platform SCP Start-up phases Attaching pre-assembled grille-beam pairs ➤ Mount temporary platforms (site-provided). ➤ Pass lifting slings around the grille-beam pair and attach them to the lifting beam. ➤ Crane-lift the grille-beam pair to the vertical profiles.
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Original Operating Instructions Platform SCP Start-up phases ➤ ➤ Release the clamping connections in the area of the Repeat the procedure to position the other grille- Vertical profiles 150. beam pairs on the vertical scaffolds. ➤ Push Clamping plates WU30 on to the Vertical pro- ➤...
Original Operating Instructions Platform SCP Start-up phases Suspending the formwork and platforms from the girder grille Suspending the formwork from the ➤ Off-the-wall formwork elements must be girder grille fixed on the scaffold, e.g. with a chain or a quick-locking strap, to secure them against accidental motion (dislocation or swinging).
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Original Operating Instructions Platform SCP Start-up phases ☞ Fixing the tie rod in the roller unit Important note: ➤ The excess length of the tie rod below the Raise the locking plate. star grip nut must be at least as large as the...
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Original Operating Instructions Platform SCP Start-up phases ➤ Fix the Suspension profile FRQ 50 to the Clamping Suspending platforms from the girder unit FRQ 50 B and secure it. grille Working platform with one base beam 98058-424-02 C Suspension profile FRQ 50 (project-specific)
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Original Operating Instructions Platform SCP Start-up phases Working platform with no base beams ➤ Secure the Suspension profile FRQ 120/8 to the girder grille with threaded rods. (suspended platform) ▪ Platform with Platform cross - Suspended on the Suspension profile FRQ 120/8 ▪...
Original Operating Instructions Platform SCP Start-up phases Mounting the hydraulic cylinders ☞ ➤ Attach the crane suspension tackle to the Upper cyl- Important note: inder connector SCP. Note the installation position of the Upper cylin- der connector SCP and the position of the...
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Original Operating Instructions Platform SCP Start-up phases ☞ Important note: WARNING ➤ The Cylinder head guide SCP has to be Risk of fracture if unsuitable bolts are used. mounted on the topside or the underside of ➤ Use only the Screw-set M24x65 10.9, in the base beam, depending on the height of every case.
98058-416-10 ➤ ➤ Bolt Doka beams H20 on to the girder-grille profile Detach the crane suspension tackle from the work- U300 with Beam clamps U300 double. ing platform. ➤...
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Original Operating Instructions Platform SCP Start-up phases ➤ Clamp pre-assembled enclosure elements to the Mounting the enclosure elements on Railing profiles IPB 140. the railing profiles ➤ Attach the crane suspension tackle to the lifting rings on the enclosure element.
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WS10 Top50 and fix them with Beam screws S 8/70 C Facade profile HE-A180 (see final drawing or assembly drawing). ➤ Fasten platform decking to the Doka beams with suf- ficient numbers of universal countersunk screws 6x80. 98058-416-06 C Facade profile HE-A180...
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Original Operating Instructions Platform SCP Start-up phases ➤ Clamp further enclosure elements to the facade pro- Mounting the enclosure elements to files in the same way. the facade profiles ➤ Attach the crane suspension tackle to the lifting rings on the enclosure element.
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Original Operating Instructions Platform SCP Start-up phases Final assembly of the working and storage platform ➤ Crane-lift the pre-assembled working platform and guide it towards the girder grille with the aid of tag- lines. ➤ Clamp pre-assembled enclosure elements above the platform decking to the facade profiles HE-A180.
Original Operating Instructions Platform SCP Start-up phases 2nd casting section ➤ ➤ Install the hydraulic system (see the section headed Secure each cylinder bolt D80x215 with a hexagon "Hydraulic system"). bolt M10x100, a washer and a hexagon nut M10. ➤...
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Original Operating Instructions Platform SCP Start-up phases ➤ Pour the 2nd section. 98058-416-01 ➤ Strike the formwork. ➤ Clean the formwork. 999805802 - 03/2016...
D Multi-purpose waling WS10 Top50 forms inside the shafts. E Connecting pin 10cm F Spring cotter 5mm ➤ Use beam screws to fix Doka beams onto the Multi- purpose waling WS10 Top50 and the U100 profile. 98058-405-11 G Doka beam H20 98058-405-07 H Beam screw S 8/70 A Vertical profile FRQ 120 6.00m...
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Original Operating Instructions Platform SCP Start-up phases ➤ Mount Platform roller units on the platform decking. 98058-445-05 a ... 50 mm J Platform roller unit Threaded-fastener material required ▪ 2 square bolts M10x60 ▪ 2 washers A10.5 ▪ 2 hexagon nuts M10 (self-locking) ➤...
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Original Operating Instructions Platform SCP Start-up phases ➤ Pour the 3rd section. 98058-405-01 ➤ Open the formwork. ➤ Clean the formwork. 999805802 - 03/2016...
Original Operating Instructions Platform SCP Typical sequence of lifting-phases Typical sequence of lifting-phases Instructions for safe resetting of the entire unit Note: When combining lifting units attached on both sides with lifting units attached on one side, follow the direc- tions in the section headed 'Typical sequence of lifting- phases –...
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Original Operating Instructions Platform SCP Typical sequence of lifting-phases Starting position Raising the platform ➤ ➤ Do a sight-check before the lifting operation begins. Press the 'Lift cylinder' button. Platform travels upwards. The latches of the lower ▪ The latches of the upper base beam are base beam are resting in the recess in the concrete.
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Original Operating Instructions Platform SCP Typical sequence of lifting-phases Pulling up the lower base beam ➤ Press the 'Lower cylinder' button for as long as nec- essary until the latches of the lower base beam have automatically swivelled into the latch-boxes of the new casting section.
Original Operating Instructions Platform SCP Pre-assembly Pre-assembly The modular design of the Platform SCP means that many different combinations are possible. Depending on the project, the actual design may thus differ very greatly from the basic type described here. ➤...
Original Operating Instructions Platform SCP Pre-assembly Assembling the base beams Preparations for lifting-in Lower base beam ☞ When the base beam is being lifted into the ➤ Set the lower distance profile down on level ground. shaft, the latches must each be held back with a Quick-locking strap 55cm.
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Original Operating Instructions Platform SCP Pre-assembly ➤ Set dimension 'b' to 47 mm (factory setting). WARNING Risk of fracture if unsuitable bolts are used. ➤ Use only the Screw-set SCP M24x75 10.9, in every case. ➤ Use new screw-sets every time the equip- ment is re-assembled.
Original Operating Instructions Platform SCP Pre-assembly Assembling the vertical scaffold ➤ Insert Vertical profiles FRQ 120 6.00m into the Ver- Single vertical scaffold tical profiles 150/.../355 , pin them in place and secure with a cotter pin. ➤ Set the Vertical profiles 150/.../S355 down on level ground, on hardwood blocking.
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Original Operating Instructions Platform SCP Pre-assembly Vertical scaffold gang Mounting the Fixing angle ➤ Put up single vertical scaffolds and secure them The Fixing angle is used for adjusting the formwork against tip-over. ➤ Attach the Fixing angle to the Vertical profile e.g.
Original Operating Instructions Platform SCP Pre-assembly Assembling the girder grille Depending on how much space is available on the site, the girder grille can be pre-assembled either as individ- WARNING ual grille-beam pairs, as several units or as one com- Risk of fracture if unsuitable bolts are used.
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➤ Set down Grille beams U300 on the hardwood block- ing. ➤ Position Doka beams H20 as spacers between the two grille beams. ➤ Clamp grille-beam pairs together with squared tim- bers, tie rods and Super plates 15.0.
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Original Operating Instructions Platform SCP Pre-assembly Grille-beam unit Assembling the longitudinal members: ➤ Lay down hardwood blocking. ☞ ➤ Set down Grille beams U300 on the hardwood block- Important note: ing. Guide value for one grille-beam unit: ➤ Mount facade profile connector or railing profile at ▪...
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Original Operating Instructions Platform SCP Pre-assembly ➤ Finish the clamping joints. 98058-444-05 ➤ Mount formwork suspension devices on the girder grille. 999805802 - 03/2016...
Original Operating Instructions Platform SCP Pre-assembly Girder grille with facade platform Girder grille with railing ➤ Fix a Facade profile connector in the web of the Grille beam U300 with Connection bolts F and WARNING secure them with spring cotters.
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Original Operating Instructions Platform SCP Pre-assembly Clamping-connections for assembling the girder grille Note: Pre-loading bolted joints Make sure that the clamping plates and joint plates are ➤ Pre-assemble the clamping-connection by hand. correctly positioned. ➤ Position the hollow-piston cylinder with the pressure support over a threaded rod.
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Original Operating Instructions Platform SCP Pre-assembly Clamping-connection U300 Clamping-connection WU30 F (double) Used at intersection point of single Grille beams U300. Used at intersection point of grille-beam pairs U300 with a Facade profile connector in the longitudinal and transverse members.
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Original Operating Instructions Platform SCP Pre-assembly Suspending platforms from the girder grille Suspending platforms on Suspension profiles FRQ 50 ➤ Clamp the Clamping unit FRQ 50 B to the Grille beam U300. 98058-424-05 A Grille beam U300 B Head fixing plate SK...
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Original Operating Instructions Platform SCP Pre-assembly Mounting the Element suspender SK Suspending formwork directly from the girder grille ➤ Clamp the Element suspender to the Grille beam U300. ▪ Roller unit U300 - for suspending the roll-back formwork ▪ Element suspender SK...
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Original Operating Instructions Platform SCP Pre-assembly Clamping-connection between Multi-purpose Suspending formwork from multi- waling WS10 Top50 and Grille beam U300 purpose walings ➤ Clamp the Multi-purpose waling WS10 Top50 to the Grille beams U300. Note: Multi-purpose walings mounted to the girder grille make it possible to position the roller units and element sus- penders in a flexible way.
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Original Operating Instructions Platform SCP Pre-assembly Mounting the Roller unit SK Mounting the Element suspender SK ➤ Push Roller units SK onto the multi-purpose walings. to the Multi-purpose waling WS10 Top50 ➤ Clamp the Element suspender to the Multi-purpose waling WS10 Top50.
Original Operating Instructions Platform SCP Pre-assembly Mounting the Upper cylinder connector SCP ➤ Set down the Hydraulic cylinder SCP on the hard- wood blocking and secure it so that it cannot roll away. ➤ Fix the hydraulic hoses to the cylinder tube with Quick-locking straps 55cm.
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98058-443-04 B Custom profile U200 C Hardwood blocking (height min. 150 mm) Note: To fasten the Doka beams H20 onto the base beams, Threaded-fastener material required for each custom a longer hexagon bolt is needed for the Beam screws profile S8/70! ▪...
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Original Operating Instructions Platform SCP Pre-assembly ➤ Manhole Fasten platform decking to the Doka beams with suf- ficient numbers of universal countersunk screws 6x80. ➤ Cut out the opening for the manhole. 98058-443-01 G Platform decking (Raw sheet 3-S 38mm)
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Original Operating Instructions Platform SCP Pre-assembly ➤ Fasten platform decking to the Doka beams with suf- Working platform with one base beam ficient numbers of universal countersunk screws 6x80. ➤ Set down the base beam and Multi-purpose waling WS10 Top50 on hardwood blocking.
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➤ Lay down the platform crosses with Multi-purpose walings WS10 Top50, spaced apart by the exact centre-to-centre distance. ➤ Mount Doka beams H20 to the multi-purpose wal- ings. Width-across 13 mm Hole diameter: 10 mm 98058-445-06 L Manhole B 70/60cm...
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Original Operating Instructions Platform SCP Pre-assembly ➤ ➤ Fasten platform decking to the Doka beams with suf- Mount Doka beams H20 to the multi-purpose wal- ficient numbers of universal countersunk screws ings. 6x80. Width-across 13 mm Hole diameter: 10 mm...
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... centre-to-centre distance x = y ... diagonals A Multi-purpose waling WS10 Top50 B Doka beam H20 ➤ Fasten platform decking to the Doka beams with suf- ficient numbers of universal countersunk screws 6x80. 98058-473-01 98058-473-03 F Manhole B 70/60cm...
Assembling the working platforms (Level +1) ➤ Place Doka H20 beams on a level floor. Manhole ➤ Fasten platform decking to the Doka beams with suf- ficient numbers of universal countersunk screws ➤ Cut out the opening for the manhole. 6x80.
Enclosure element ➤ Place Doka beams H20 on hardwood blocking. ➤ Screw plank offcuts to the ends of the Doka beams H20 to take the fasteners for the end planks. ➤ Screw planks 5x20 cm to the plank offcuts with uni- versal countersunk screws 6x90.
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Original Operating Instructions Platform SCP Pre-assembly ➤ Bolt planks into the Enclosure clamps SCP to Installing the Lifting ring increase rigidity. ➤ Screw the Enclosure SCP lifting ring into the Enclo- Width-across 13 mm sure clamp SCP of the enclosure element as far as it Hole diameter: 10 mm will go.
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Original Operating Instructions Platform SCP Pre-assembly ➤ Bolt an Enclosure clamp SCP onto the Facade pro- Assembling the Facade profile file. ➤ Set down the Facade profile HE-A180 on hardwood blocking. WARNING Risk of fracture if unsuitable bolts are used.
Exposed fall-hazard locations must be closed off by attaching side railings. ▪ During all assembly and dismantling work on the Platform SCP that is carried out on the structure itself, the operators must use fall- arrest equipment (e.g. the Doka personal fall-arrest set).
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Original Operating Instructions Platform SCP Dismantling ➤ Attach the lifting chain to the Upper cylinder connec- Dismounting the hydraulic cylinders tor SCP. ☞ Important note: If the plunger rod is contaminated (e.g. with concrete laitance): ▪ Carefully clean the plunger rod before retracting the cylinders.
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Original Operating Instructions Platform SCP Dismantling ➤ Lift the Hydraulic cylinder SCP off the platform, set it Dismounting the enclosure elements down on hardwood blocking and secure it so that it cannot roll away. ➤ Screw the Enclosure SCP lifting ring into the Enclo- sure clamp SCP of the enclosure element as far as it will go.
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Original Operating Instructions Platform SCP Dismantling ➤ Lift the facade platform away from the girder Dismounting the facade platform grille and set it down. ➤ Position the formwork so that its lifting brackets are accessible from above. CAUTION ➤ Off-the-wall formwork elements must be fixed on the scaffold, e.g.
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Original Operating Instructions Platform SCP Dismantling Supporting suspended platforms or securing them to the vertical scaffold Working platform with one base beam ➤ Secure platforms with one base beam to the vertical scaffold with lashing straps. ☞ Important note: ➤...
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Original Operating Instructions Platform SCP Dismantling ▪ Working platform with no base beams recess for Doka beams H20 ▪ recess for latches (suspended platform) ▪ The tie-holes in the concrete can be helpful Platforms that are suspended from the girder grille for supporting the platforms.
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Original Operating Instructions Platform SCP Dismantling ➤ Loosen the star grip nut to lower the formwork onto Setting the formwork down on the the working platform. working platform ➤ Prepare squared timbers along the entire length of the formwork. ➤...
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Original Operating Instructions Platform SCP Dismantling Dismounting the girder grille The grille-beam pairs can be lifted from the structure singly or as a complete girder grille. ☞ Important note: If any part of the girder grille does not have enough support points during disassembly, suf- ficiently strong supports must be provided at site.
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Original Operating Instructions Platform SCP Dismantling 98058-467-01 ➤ All other dismantling steps are carried out on the ground, in the opposite order of steps from those in which the equipment was assembled. 999805802 - 03/2016...
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Original Operating Instructions Platform SCP Dismantling Lifting the formwork off the working Dismounting the lifting units and platform suspended platforms ➤ Dismount the temporary platforms. Working platform with two base beams ➤ Attach the lifting chain to the lifting brackets on the formwork gang.
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Original Operating Instructions Platform SCP Dismantling Working platform with one base beam Working platform with no base beams (suspended platform) ➤ Dismount the working platform with one base beam in the same way as the working platform with two ➤...
Original Operating Instructions Platform SCP Design variants Design variants Base beams for various shaft sizes Standard shafts List of the various different types of base beam, shown schematically. Design variant ▪ as shown in document. ▪ with 4-way U300 join above verti- cal profile.
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Original Operating Instructions Platform SCP Design variants Narrow shafts List of the various different types of base beam, shown schematically. Design variant ▪ with 4-way U300 join above verti- cal profile. ▪ Latch beam is integrated in Dis- tance profile.
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Original Operating Instructions Platform SCP Design variants Extra-wide shafts List of the various different types of base beam, shown schematically. Design variant ▪ for wide base-beam spans. a ... > 4500 mm b ... 700 mm A Vertical profile B Hydraulic cylinder SCP...
- Is used for transferring all vertical and horizontal loads in the stationary situation, and for transfer- The lifting units raise the entire Platform SCP from one ring the horizontal loads in the lifting situation. casting section to the next.
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Original Operating Instructions Platform SCP Design variants System dimensions Possible ways of anchoring Anchoring on the structure with 2 Climbing cones SCP 20.0 98058-462-01 A Climbing cone SCP 20.0 B Sealing sleeve SCP 20.0 C Stop anchor 20.0 (expendable anchoring component)
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Original Operating Instructions Platform SCP Design variants ➤ Additionally secure each Support SCP to the dis- Assembling the working platform tance profile with 2 chains. Positioning the lower Distance profile ➤ Attach the crane suspension tackle to the lower dis- tance profile.
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Original Operating Instructions Platform SCP Platform SCP – Lifting unit attached on one side Platform SCP – Lifting unit attached on one side General overview The lifting unit can be attached on one side with the Note: Bracket SCP. Lifting units attached on one side and on both sides are ▪...
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Lifting unit One Bracket SCP (bottom) - Is used for transferring the vertical loads in the lifting situation. The lifting units raise the entire Platform SCP from one ▪ Bracing casting section to the next. - Is fabricated on a project-specific basis.
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Original Operating Instructions Platform SCP Platform SCP – Lifting unit attached on one side Functional principle Starting position Platform is raised Lower bracket is brought up ▪ ▪ ▪ The previous section has been cast. Platform travels upwards. The lifting operation is finished.
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Original Operating Instructions Platform SCP Platform SCP – Lifting unit attached on one side System dimensions 98058-406-07 f ... 500 mm g ... min. 350 mm 98058-406-06 a ... 700 mm b ... 2000 mm c ... 100 mm d ... Height of casting section: 2700 mm - 4250 mm e ...
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Original Operating Instructions Platform SCP Platform SCP – Lifting unit attached on one side Adaptation to the height of the casting section Vertical profiles of different lengths allow for adaptation to the height of the casting section. Vertical profiles can be secured to the longitudinal or transverse members of the girder grille.
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Structural design – Lifting unit attached on one side Structural design – Lifting unit attached on one side Loading data The statical design for the Platform SCP must allow for two different load situations: ▪ Loads imposed in the statically anchored state, i.e.
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Original Operating Instructions Platform SCP Structural design – Lifting unit attached on one side Service loads The permitted live load of the system as a whole is determined separately for all the operational phases of each project. ▪ Working situation ▪...
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Anchoring on the structure with 2 Climbing cones SCP 20.0 ☞ Stop anchor 20.0 17.5cm 90 Important note: Use only the Tie rod system 20.0 with Doka automatic climbing formwork. Note: In the project planning stage and later, avoid mixing...
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Original Operating Instructions Platform SCP Anchoring on the structure - Lifting unit attached on one side Opposite anchoring points Anchor points with no offset Anchor points with no offset are prepared using the Stop anchor double-ended 20.0. Note: If the wall thickness is less than twice the installation...
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Original Operating Instructions Platform SCP Anchoring on the structure - Lifting unit attached on one side Positioning point with Cone screw M36 Preparing the positioning point SW50 9cm (with hole drilled through form-ply) Installation: ➤ Fasten a packing plate (e.g. Dokaplex 15 mm) to the form-ply (position as per project plan).
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Anchoring on the structure - Lifting unit attached on one side Form-ply protection If the positioning point is located close to a Doka beam, the Climbing cone SCP can be The Form-ply protector 38mm protects the form-ply fixed with the Positioning screw SCP M36.
Original Operating Instructions Platform SCP Anchoring on the structure - Lifting unit attached on one side Positioning point with Positioning clamp M36 Pouring (with hole drilled through form-ply) ➤ Before pouring, check all positioning points and sus- Because the hole is drilled with a diameter of only pension points once again.
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Follow the directions in the Calculation Guide entitled "Load-bearing capacity of anchorages in concrete" or ask your Doka technician! 999805802 - 03/2016...
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Original Operating Instructions Platform SCP Anchoring on the structure - Lifting unit attached on one side ☞ Retrofitting a safe suspension point Important note: ➤ Weld a bead to the Super plate to join the nut Dimensioning the suspension point and the plate.
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B Sealing sleeve SCP 20.0 (expendable anchoring component) C Tie rod 20.0mm (expendable anchoring component) D Adhesive: 'Hilti HIT-RE 500-SD' or equivalent product E Cone screw M36 SW50 9cm ☞ Important note: For more information, please contact your Doka technician. 999805802 - 03/2016...
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Anchoring on the structure with 4 Universal climbing cones 20.0 ☞ Important note: WARNING Use only the Tie rod system 20.0 with Doka Do not use the holes in the middle of the automatic climbing formwork. Bracket SCP suspension shoe for anchoring with Universal climbing cones 20.0.
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Original Operating Instructions Platform SCP Anchoring on the structure - Lifting unit attached on one side Types of stop anchor Note: In the project planning stage and later, avoid mixing different types of stop anchor to exclude the risk of confusion on the jobsite.
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Original Operating Instructions Platform SCP Anchoring on the structure - Lifting unit attached on one side Opposite anchoring points Anchor points with no offset Anchor points with no offset are prepared using the Stop anchor double-ended 20.0. Note: If the wall thickness is less than twice the installation...
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Original Operating Instructions Platform SCP Anchoring on the structure - Lifting unit attached on one side Preparing the positioning point 98058-475-01 a ... 400 mm (± 3mm) b ... 400 mm (± 1mm) WARNING ➤ Always screw the stop anchor into the uni- versal climbing cone until it fully engages (up to the depth mark).
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Original Operating Instructions Platform SCP Anchoring on the structure - Lifting unit attached on one side Positioning point with Cone screw B 7cm (with Where necessary, the Form-ply hole drilled through form-ply) protector 32mm can be closed off with a Cover cap D35x3 (included with product).
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Follow the directions in the Calculation Guide entitled "Load-bearing capacity of anchorages in concrete" or ask your Doka technician! 999805802 - 03/2016...
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Original Operating Instructions Platform SCP Anchoring on the structure - Lifting unit attached on one side ☞ Retrofitting a safe suspension point Important note: ➤ Weld a seam onto the super plate to join the Dimensioning the suspension point nut and the plate. Do this before screwing the super plate onto the tie rod.
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D Adhesive: 'Hilti HIT-RE 500-SD' or equivalent product E Cone screw B 7cm ☞ 8058 493-01 Important note: Example: For more information, please contact your Doka ▪ Basic data: technician..vertical load: 400 kN ... tensile load: 150 kN - ...
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Start-up phases – Lifting unit attached on one side Start-up phases – Lifting unit attached on one side Starting up The modular design of the Platform SCP means that many different combinations are possible. Depending on the project, the actual design may thus differ very greatly from the basic type described here.
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Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side 1st casting section ➤ ➤ Apply concrete release agent and set up one side of Mount the positioning-points. the formwork. ➤ Set up the opposing formwork and place the ties.
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Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side Erecting the working platform and the formwork Pre-assembling the lower bracket Securing brackets to the structure ➤ Pin Bracket SCP cylinder connector B into the lower ➤...
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Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side ➤ Attach the crane suspension tackle to the Bracket SCP. WARNING ➤ Engage the Bracket SCP in the Bracket SCP sus- Risk of fracture if unsuitable bolts are used.
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Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side ☞ ➤ Pin each Vertical profile 150 into the brackets with 4 Important note: Fastening bolts FRQ 150 and secure the bolts. Overload of the temporary reshore ➤...
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Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side Attaching the girder grille ➤ Mount the girder grille on the vertical scaffolds. (see the 'Lifting units attached on both sides' version in section headed 'Assembling the girder grille'.) 98058-461-01 ➤...
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Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side Suspending the formwork and platforms from the girder grille Suspending platforms from the girder grille 98058-458-04 A Working platform B Suspended platform Working platform E Connecting pin 10cm F Spring cotter 5mm ➤...
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Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side Suspended platform ➤ Pin the Multi-purpose waling WS10 Top50 of the suspended platform to the Suspension profiles FRQ 50 and secure the pins with spring cotters.
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Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side Suspending the formwork from the ➤ Off-the-wall formwork elements must be girder grille fixed on the scaffold, e.g. with a chain or a quick-locking strap, to secure them against accidental motion (dislocation or swinging).
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Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side ☞ Fixing the tie rod in the roller unit Important note: ➤ The excess length of the tie rod below the Raise the locking plate. star grip nut must be at least as large as the...
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Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side Mounting the hydraulic cylinders ☞ ➤ Attach the crane suspension tackle to the Upper cyl- Important note: inder connector SCP. Note the installation position of the Upper cylin-...
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Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side ➤ Mount the Cylinder tube guides SCP on the bracing of the vertical scaffold. WARNING Risk of fracture if unsuitable bolts are used. ➤ Use only the Screw-set M24x65 10.9, in every case.
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Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side Finishing the platform and enclosure ➤ Mount the girder grille on the vertical scaffolds. (see the 'Lifting units attached on both sides' version in section headed 'Assembling the girder grille'.) 98058-458-06 ➤...
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Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side 2nd casting section ➤ ➤ Remove the service towers from the outsides. Mount the 'Boxes for latch'. ➤ Apply concrete release agent and set up one side of ➤...
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Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side 3rd casting section ➤ ➤ Install the hydraulic system (see the section headed Secure each cylindrical pin D80x215 with a hexagon "Hydraulic system"). bolt M10x100, a washer and a hexagon nut M10.
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Original Operating Instructions Platform SCP Start-up phases – Lifting unit attached on one side ➤ ➤ Bring up the lower brackets and base beam. Place the reinforcement. ➤ ➤ Apply concrete release agent and set up one side of Close the formwork and tie it.
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Original Operating Instructions Platform SCP Typical sequence of lifting-phases – Lifting unit attached on one side Typical sequence of lifting-phases – Lifting unit attached on one side Instructions for safe resetting of the Starting position entire unit Starting position ▪...
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Original Operating Instructions Platform SCP Typical sequence of lifting-phases – Lifting unit attached on one side ➤ Move the suspension shoes of the main working Raising the platform platform to the same height as the new positioning points. ➤ Press and hold down the 'Lift cylinder' button until the To do this operate the cylinders of the lifting units platform has been lifted approx.
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Original Operating Instructions Platform SCP Typical sequence of lifting-phases – Lifting unit attached on one side ☞ Pulling up the lower bracket Important note: ➤ Do not lower the lower base beam into the ➤ Press and hold down the 'Lower cylinder' button until concrete box-out.
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The Platform SCP is driven by a hydraulic branch-line system. The branch-line system with a stationary hydraulic unit allows the entire Platform SCP to be driven 'in sync'. The hydraulic system is equipped with all necessary electrical and hydraulic control and safety elements for ensuring lasting safe operation.
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Original Operating Instructions Platform SCP General remarks Hydraulic unit SCP V1200 50/60Hz Hydraulic unit SCP B 50/60Hz One hydraulic unit is sufficient to power 14 hydraulic One hydraulic unit is sufficient to power 10 hydraulic cylinders. cylinders. 92802-801 Where several hydraulic units are operated simultaneously, these are linked together with the Connecting cable SCP 30.00m.
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Original Operating Instructions Platform SCP General remarks Hydraulic branch-line system(installation Installing the hydraulic system for the principle) first time ➤ Connect the pairs of hydraulic hoses to the hydraulic ➤ Attach the crane suspension tackle to the lifting unit and the hydraulic cylinders, and tighten firmly.
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Original Operating Instructions Platform SCP General remarks Ladder system For safe up-and-down access between platforms. 98058-416-28 A Manhole B 70/60cm B System ladder XS 4.40m C Ladder extension XS 2.30m 98058-405-14 D Ladder adapter XS a ... min. 1 m...
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Original Operating Instructions Platform SCP General remarks Mounting the ladders to the working CAUTION platform and to the suspended When choosing what type of manhole lid to use, make sure that it has sufficient load-bear- platforms ing capacity! It is forbidden to use 21mm or 27mm 3-ply sheeting for the manhole lid.
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Original Operating Instructions Platform SCP General remarks ➤ Mount the Ladder suspension SK. Required nuts & bolts etc. ▪ 6 square bolts M10x70 ▪ 6 washers A 10.5 ▪ 6 hexagon nuts M 10 (not included with product) 98058-482-01 E Ladder suspension SK 98058-481-02 e ...
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Original Operating Instructions Platform SCP General remarks Lengthening the ladder ➤ Screw the Ladder adapter XS to the platform deck- ing. ➤ Fix the bottom of the ladder to the Ladder adapter Telescoping ladder extension (for adjusting to ground level) ➤...
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Original Operating Instructions Platform SCP General remarks Safety features Closing the gap with a flap Rubber sheets or flaps for openings of up to 50 mm in the decking Gap between two platforms When planning the platforms, a gap to the wall or to the next platform is allowed for to ensure there is enough play for the lifting operation.
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Original Operating Instructions Platform SCP General remarks Flaps for openings of up to 0.50 m in the decking CAUTION When choosing what type of flap to use, make sure that it has sufficient load-bearing capacity! It is forbidden to use 21mm or 27mm 3-ply sheeting for the manhole lid.
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Original Operating Instructions Platform SCP General remarks Screw-on handrail post 1.50m Railings for openings of over 0.50 m in the decking and for exposed fall- Max. influence width per handrail-post upright hazard locations Screw-on handrail post 1.50m Scaffold tube Guard-rail board...
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Original Operating Instructions Platform SCP General remarks Mounting handrail posts to deck-boards Mounting handrail posts to a Raw sheet 3-S 38mm ☞ Important note: Note: ➤ Screw planks to the underside of the deck- The Screw-on handrail post 1.50m can be bolted boards to distribute the loads.
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Useful equipment Suspended stair tower 250 The suspended stair tower provides easy access to the Platform SCP, a safe 'up and down route' between the working platform and the follow-up platform, and an emergency exit. The stair tower is mounted to the girder grille of the Platform SCP.
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Original Operating Instructions Platform SCP General remarks Scaffold for concrete placing boom To optimise the construction workflow, a concrete plac- ing boom can also be raised together with the Platform SCP. The loads which occur during pouring are transferred into the structure via a project-specific scaffold for the concrete placing boom.
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General remarks Transporting, stacking and storing The following instructions must be complied with when To make the "Doka skeleton transport box" easier to storing and transporting separate parts or assemblies. load and unload, one of its sidewalls can be opened.
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Original Operating Instructions Platform SCP General remarks Doka multi-trip transport box Possible ways of dividing the box Multi-trip transport Lengthways Crossways 1.20x0.80m galv. box partition 1.20m max. 3 partitions 0.80m max. 3 partitions Tr755-200-04 Tr755-200-05 Using Doka multi-trip transport boxes as storage units Max.
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Load the items centrically. ▪ Fasten the load to the stacking pallet so that it cannot slide or tip out. Using Doka stacking pallets as storage units Max. n° of units on top of one another Outdoors (on the site) Indoors...
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▪ When lifting stacking pallets to which Bolt-on The Doka accessory box is the tidy, easy-to-find way of castor sets B have been attached, you must storing and stacking all interconnection and form-tie also follow the directions in these Operating components.
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Original Operating Instructions Platform SCP Malfunctions Malfunctions Irregularities in the platform lifting operation: Possible reason: ▪ Incorrect operation: The pre-selector switch for a connected hydraulic circuit has not been selected. Remedy: ➤ Switch off all pre-selector switches. ➤ Select the pre-selector switch of the cylinder that did not move.
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Original Operating Instructions Platform SCP Declaration of Conformity Declaration of Conformity EC Declaration of Conformity pursuant to EC Directive 2006/42/EC. The manufacturer declares that by reason of its conception and design, the following product Platform SCP conforms – in the version marketed by ourselves – to the pertinent fundamental health and safety stipulations of the relevant EC Direc- tives.
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Original Operating Instructions Platform SCP Component overview [kg] Article n° [kg] Article n° Bracket SCP 295.5 583124000 Roller unit U300 9.0 540289610 Konsole SCP Elementrolle U300 Galvanised Galvanised Width: 92 cm Length: 24.7 cm Height: 230 cm Element holder WS10 2.8 581250000...
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Original Operating Instructions Platform SCP Component overview [kg] Article n° [kg] Article n° Clamping plate WS10 H 1.1 540289160 Hydraulic unit SCP B 50/60Hz 2100.0 583102000 Klemmplatte WS10 H Hydraulikaggregat SCP B 50/60Hz Galvanised Painted blue Length: 12 cm Length: 220 cm...
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30.0 189020000 Star grip nut 15.0 G 0.47 587544000 Sternmutter 15,0 G Doka beam H20 top N ..m 5.2 189010000 Doka beam H20 top N ..m BS 5.2 189021000 Galvanised Doka-Träger H20 top N Width: 10 cm Varnished yellow Height: 5 cm Width-across: 30 mm Hexagon nut 15.0...
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Original Operating Instructions Platform SCP Component overview [kg] Article n° [kg] Article n° Doka multi-trip transport box 1.20x0.80m 70.0 583011000 Tie rod system 20.0 Doka-Mehrwegcontainer 1,20x0,80m Galvanised Stop anchor 20.0 11.5cm 90 0.88 581456000 Height: 78 cm Sperranker 20,0 11,5cm 90 Non-treated Stop anchor 20.0 17.5cm 55...
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Original Operating Instructions Platform SCP Component overview [kg] Article n° [kg] Article n° Form-ply protector 38mm 0.39 583133000 Schalhautschutz 38mm Galvanised Framax Xlife plus frame hole plug A 38mm 0.005 589233000 Framax Xlife plus-Ankerstopfen A 38mm Black Cone screw M36 SW50 9cm 1.5 581651000...
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70 countries, the Doka Group has a highly efficient dis- than 6000. tribution network which ensures that equipment and Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999805802 - 03/2016...
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