LEYBOLD PTR 225 N Operating Manual

Penningvac transmitter

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PENNINGVAC Transmitter
PTR 225 N, PTR 225 N S and PTR 237 N
Operating Manual 300544659_002_C1
Part Numbers:
15734V02
89642V02
230703V02
15736V02
1
300544652_002_C1 - 11/2016 - © Leybold

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Summary of Contents for LEYBOLD PTR 225 N

  • Page 1 PENNINGVAC Transmitter PTR 225 N, PTR 225 N S and PTR 237 N Operating Manual 300544659_002_C1 Part Numbers: 15734V02 89642V02 230703V02 15736V02 300544652_002_C1 - 11/2016 - © Leybold...
  • Page 2: Table Of Contents

    Cold Cathode Ignition Functions LED-ring/LED status indicator Vacuum-zero/full-scale adjustment and setpoint adjustment User switch function FAQ (Frequently Asked Questions) Trouble shooting Maintenance Cold cathode maintenance Declaration of Contamination Declaration of Conformity Notes Sales and Service 300544652_002_C1 - 11/2016 - © Leybold...
  • Page 3: Safety Information

    Service and Repair. Do not substitute parts or modify instrument other than described in chapter 9. Do not install substituted parts or perform any unauthorized modification to the instrument. Return the instrument to an Leybold Calibration and Service Center for service and repair to ensure all of the safety features are maintained.
  • Page 4 Refer to electrical connections description in chapter 4 of this manual. Caution Caution: dirt sensitive area Touching the product or parts thereof with one's bare hands increases the desorption rate. Always wear clean, lint-free gloves and use clean tools when working in this area. 300544652_002_C1 - 11/2016 - © Leybold...
  • Page 5: Liability And Warranty

    Liability and Warranty Leybold assumes no liability and the warranty becomes null and void if the end-user or third parties  disregard the information in this document  use the product in a non-conforming manner  make any kind of interventions (modifications, alterations etc.) on the product ...
  • Page 6: Unpacking

    If found, notify the carrier immediately. Please be sure that your transmitter package contains these items:  1 pcs. PTR 225 N, PTR 225 N S or PTR 237 N Transmitter  1 pcs. English short form manual (P/N: 300544673_002) ...
  • Page 7: Description

    Description The PTR 225 N and PTR 237 N PENNINGVAC series vacuum transmitters offer a wide measuring range from 1×10 to 5×10 mbar and are based on measurement of cold cathode ionization current. Transmitter versions with an RS232 digital communication interface (P/N: 89642V02) and EtherCAT digital communication interface (P/N: 230703V02) can set up transmitter parameters and provide real time pressure measurement.
  • Page 8: Technical Data

    < 5∙10 mbar∙l/s (1) Accuracy and repeatability are typical values measured in Nitrogen atmosphere after zero adjustment at ambient temperature. (2) For the full list of all materials exposed to process gases please contact LEYBOLD. 300544652_002_C1 - 11/2016 - © Leybold...
  • Page 9: Dimensions

    Dimensions [mm] P/N: 15734V02 P/N: 89642V02 300544652_002_C1 - 11/2016 - © Leybold...
  • Page 10 P/N: 230703V02 Flanges KF 25 KF 40 CF 40 300544652_002_C1 - 11/2016 - © Leybold...
  • Page 11: Accessories And Replacement Part Numbers

    230703V02 PTR 225 N , EtherCat, DN 25 KF PTR 237 N, DN 40 CF 15736V02 Replacement cathode plates PTR 90 N / PTR 225 N EK16291V02 Replacement anode ring PTR 90 N / PTR 225 N 20028711V02 Display One...
  • Page 12: Transmitter Installation (Mechanical)

    - Corrosive or explosive gases - Direct sunlight or other heat sources Explosive Environments The PTR 225 N and PTR 237 N PENNINGVAC transmitters should not be used in explosive environments, due to their high voltage potential that can cause ignition. Bake out...
  • Page 13: Vacuum Connections

    Contamination Locate and orient the PTR 225 N and PTR 237 N PENNINGVAC where contamination is least likely. Vacuum connections The transmitters are available with different types of vacuum fittings. When mounting the transmitters, always ensure that all vacuum sealing items and surfaces are clean, without damage and free of particles. Do not touch the vacuum flange sealing surface.
  • Page 14: Transmitter Installation (Electrical)

    Transmitter Installation (Electrical) The PTR 225 N and PTR 237 N PENNINGVAC are available with different input/output connectors. Use a cable with strain relief to ensure proper electrical connection and to reduce stress on the connectors. Attention Ensure a low impedance electrical connection between the transmitter body and the grounded vacuum system to shield the sensor from external electromagnetic sources.
  • Page 15: Switching On The High Voltage

     a voltage greater than 4 V is present with reference to Pin 4. Operation of the PTR 225 N or PTR 237 N in the pressure range above 10 mbar will cause the accumulation of contaminations and will thus reduce service life. For this reason, the high voltage should only be switched on or off...
  • Page 16: Input/Output Wiring

    Relay 2, Common Power return - (GND) Relay 2, Normally Open Analog Output + HV ON (Low) Analog Output - Relay 3, Common Relay 1, Normally Open Relay 3, Normally Open Relay 1, Common 300544652_002_C1 - 11/2016 - © Leybold...
  • Page 17 Not Connected Not Connected Not Connected Power + (9-30 VDC) Not Connected Power return - (GND) Not Connected Analog Output + Not Connected Analog Output - Not Connected Not Connected Chassis GND Not Connected 300544652_002_C1 - 11/2016 - © Leybold...
  • Page 18: 4.4 Setpoint Relays

    4.4 Setpoint relays The PTR 225 N and PTR 237 N PENNINGVAC have up to 3 mechanical relays that can be used for controlling external process equipment. The relay has closing and breaking contacts and the contacts are rated 30 VDC, 1A resistive load.
  • Page 19: Operations

    Operations Pressure output The PTR 225 N and PTR 237 N PENNINGVAC transmitters can provide pressure measurement output as an analog voltage or RS232 digital value (P/N: 89642V02) or EtherCAT digital value (P/N: 230703V02). For details about the digital interface, please refer to the Communication Protocol 300544663 (RS232) and 300544664 (EtherCAT).
  • Page 20: 5.2 Analog Output

    5.2 Analog output The PTR 225 N and PTR 237 N PENNINGVAC transmitters provide a voltage output as function of pressure. The standard output is 1.33 VDC/decade but can also be configured to emulate other analog outputs. Conversion formulae: ((Vout – 12.66)/1.33)
  • Page 21: Cold Cathode Ignition

    Analog output setup The PTR 225 N and PTR 237 N PENNINGVAC can emulate analog voltage outputs from other vacuum transmitters (Only for transmitters with a serial interface). Refer to the Communication Protocol 300544663 (RS232) and 300544664 (EtherCAT) for analog output setup. The analog output provides 16 bit resolution.
  • Page 22: Functions

    Relates to configuration of Vacuum-zero/Full-scale adjustment see chapter 6.2 The LED status indicator for transmitter versions with EtherCAT digital communication interface (P/N: 230703V02) is compliant with the EtherCAT standard, described in the Communication Protocol 300544664. 300544652_002_C1 - 11/2016 - © Leybold...
  • Page 23: Vacuum-Zero/Full-Scale Adjustment And Setpoint Adjustment

    (Ø 1mm). While the user switch button is pressed, the cold cathode will be switched on. When the button is released, the cold cathode will be switched off. 300544652_002_C1 - 11/2016 - © Leybold...
  • Page 24: Faq (Frequently Asked Questions)

    Digital output Q: How fast can I request pressure measurements via the digital interface? A: 10 times per second is the fastest recommended pressure request frequency. 300544652_002_C1 - 11/2016 - © Leybold...
  • Page 25 Q: Reverse voltage has been connected to power supply input. Is the transmitter damaged? A: Not likely – the transmitter power supply circuit has reverse voltage and over voltage protection, however, Leybold cannot guarantee that the transmitter will not be damaged. Q: The status LED is constantly illuminating red? A: The LED will turn red 5 min after the cold cathode has been started but was not successfully ignited.
  • Page 26: Trouble Shooting

    Check electrical connections. Status LED illuminating red The LED will turn red 5 min after the cold cathode has been started but was not successfully ignited. Increase the pressure and/or clean or replace replaceable parts. 300544652_002_C1 - 11/2016 - © Leybold...
  • Page 27: Maintenance

    Contaminated parts can be cleaned by mechanical polishing or ultrasonic cleaned followed by alcohol degreasing (e.g. Isopropanol). Make sure that all parts are clean and remove any discoloring of the stainless steel and titanium parts. Alternatively the anode module or screens can be replaced with new parts. 300544652_002_C1 - 11/2016 - © Leybold...
  • Page 28: Declaration Of Contamination

    All dispatch instructions laid down in the manual must be followed e.g.: • Drain all service fluids • Remove filter elements • Seal all openings airtight • Pack / handle appropriately • Attach the declaration of contamination outside of the packaging 300544652_002_C1 - 11/2016 - © Leybold...
  • Page 29 300544652_002_C1 - 11/2016 - © Leybold...
  • Page 30: Declaration Of Conformity

    Declaration of Conformity 300544673_002 - 10/2015 - © Leybold...
  • Page 31: Notes

    Notes 300544673_002 - 10/2015 - © Leybold...
  • Page 32: Sales And Service

    Sales and Service 300544673_002 - 10/2015 - © Leybold...

This manual is also suitable for:

Ptr 225 n sPtr 237 n

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