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Pentax EPIC-A 103 Use And Maintenance Manual
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Pentax EPIC-A 103 Use And Maintenance Manual

Pentax EPIC-A 103 Use And Maintenance Manual

Electric pumps units for water lifting and pressurisation
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ELECTRIC PUMPS UNITS FOR
WATER LIFTING AND
PRESSURISATION
USE AND MAINTENANCE MANUAL
1

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Summary of Contents for Pentax EPIC-A 103

  • Page 1 ELECTRIC PUMPS UNITS FOR WATER LIFTING AND PRESSURISATION USE AND MAINTENANCE MANUAL...
  • Page 2 Table of contents Declaration of conformity pag. 3 Start-up, running, checks General information Start-up 6.1. Symbols 1.1. Electric board controls 6.2. Generality 1.2. Regulations and calibrations 6.3. Identification of the units 1.3. Maintenance 6.4. Systems description Out of service Functioning principle 2.1.
  • Page 3 Declaration of conformity of type A (according to Directive 2006/42/EC attachment II) PENTAX S.p.A.., with office in Viale delll’Industria n. 1 37040 Veronella (VR) - Italy DECLARES that the "Booster set" pressurisation units are compliant with the prescriptions of Directives: 2006/42/EC and subsequent amendments (Machinery Directive) −...
  • Page 4 1. General information 1.1. Symbols Symbol indicating the instructions of the manual relating to safety. The non- compliance with these instructions exposes to health risks. Symbol indicating the instructions of the manual relating to electrical safety. The non- compliance with these instructions exposes to electrical risks. Wording indicating the main warnings for correct system installation, functioning and ATTENTION management.
  • Page 5 1.3. Identification of the units Every unit is provided with an identification plate similar to that shown in fig. 1, on which the following is reported: − Trademark, denomination and manufacturer address − Unit type Month/year of manufacture − − Serial (N./Ref.) Total power −...
  • Page 6 pre-calibrated pressure switches (one per pump) assembled on the flow collector − and directly connected to the electric board − heat protection electric cables of fire-retardant type, connected to the equipment and to the board − UPON REQUEST: can be supplied separately membrane tanks (20, 24 litres) For a correct use, at least one autoclave reservoir must be installed in the system.
  • Page 7 The standard execution units are not suitable for: ATTENTION the dry running − the pumping of liquids different from clear, clean, chemically and mechanically non − aggressive water the pumping of liquids with temperature above 40°C − the pumping of flammable liquids −...
  • Page 8 In case of fire in the electric equipment, do not use water to put it out. The units use motor-driven pumps with mechanical parts in motion fully protected against accidental contacts, by means of suitable sumps. Every responsibility is declined in case of damages to persons, animals or things caused by the removal of or tampering with said devices.
  • Page 9 For every dismantling intervention that should be necessary, pre-emptively proceed to the hydraulic and electrical insulation of the components to be dismantled. Remember that for every dismantling and assembly operation it is a good rule to ATTENTION check and, if necessary, replace, the gaskets and to fasten the flanges proceeding progressively for nuts diametrically opposite.
  • Page 10 6. Start-up, running, checks 6.1. Start-up Before starting the unit, verify that the motor shafts of the motor-driven pumps rotate freely. In case of three-phase motor-driven pumps, verify that the rotation direction ATTENTION corresponds to that indicated by the arrows placed on the pump bodies or on the fan covers;...
  • Page 11 9, 10 Stop buttons 11,12 Manual functioning buttons All information regarding the electric board, descriptions, regulations, procedures and ATTENTION indications are reported in the specific use and maintenance booklet provided. 6.3. Regulations and calibrations The units are calibrated and tested before delivery. Should adjustments to regulations of the electric boards or pressure switches be necessary, the same must be carried out by qualified staff.
  • Page 12 EPIC Installation, use and maintenance manual...
  • Page 13 Table of contents Cap. Pag. EPIC presentation Safety warnings Installation Technical characteristics Electrical connections Mains protection and electromag- netic compatibility Settings Installation for constant pressure operation Use and programming COMBO operating mode Alarms and warnings...
  • Page 14 tor is exposed to risks, as by seeing the load stopped, he/she 1. EPIC presentation may operate on the device. EPIC is a control and protection device for pumping systems We recommend tightening the 4 cover screws with relative based on the power supply frequency variation of the pump. washers before powering the device.
  • Page 15 • PWM configurable: 2.5, 8 kHz. • AN2: analogue input 0-10 V • +10V: power supply 10 VDC • 0V: reference 0V To switch to the external frequency operation mode via ana- logue input AN2, connect the pressure sensor upon device acti- vation.
  • Page 17 The Imot trimmers and P.F. allow you to adjust the two 6. Mains protection and elec- alarm thresholds: tromagnetic compatibility • maximum motor current threshold: when this value is exceeded, the device stops the load and triggers an The device is equipped with a 16 A delayed fuse (6.3 x 32 over-current alarm.
  • Page 18 valve To modify the pressure: · Start the pump. valve · If the SET LED blinks, hold key + down until the SET LED remains on. pressure sensor · Then press keys + or - to modify the pressure value. The expansion tank, in water systems equipped with EPIC, MANUAL START UP OF THE PUMP WITH FIXED FRE- compensates leaks (or minimum water consumption) and...
  • Page 19 The device that has been switched on first is the MASTER device of the unit (as indicated by the blinking SET LED), while the second device is called SLAVE. The ALARM LED indicates an alarm based on a variable To start/stop the unit in COMBO mode, press PLAY or number of blinks followed by a three-second pause.
  • Page 20 EPIC-A Installation, use and maintenance manual V 8.2 07/07/2023...
  • Page 21 The information contained in this document may be changed without notice...
  • Page 22 EPIC-A Table of Contents 1. Introduction ............................5 1.1. Purpose of the manual ......................5 1.2. Product overview ........................5 2. Safety ..............................6 2.1. Symbols ..........................6 2.2. Qualified personnel ........................6 2.3. Safety warnings ........................6 2.4. Acoustic emission ........................8 2.5.
  • Page 23 EPIC-A 9.7. Motor parameters ........................39 9.8. IN / OUT parameters ......................41 9.9. Connectivity parameters ......................42 10. Constant pressure operation ......................42 10.1. Introduction .......................... 42 10.2. The pressure vessel ......................43 10.3. Electrical connections ......................43 11. Splitting the pumping system ......................43 11.1.
  • Page 24 EPIC-A 1. Introduction 1.1. Purpose of the manual The purpose of this manual is to provide users with detailed information on the installation, operation, and mainte- nance of the product, with special regard to safety regulations. WARNING Read the manual carefully before installing and using the product. WARNING Failure to follow the instructions may result in damage to the product, the system in which it is installed and, in the worst cases, damage to property or persons with even fatal consequences.
  • Page 25 EPIC-A • record the operating hours and, based on these, the errors and faults reported by the system • connect to other devices to obtain combined operation Appropriate output filters, available upon request, allow reducing the dangerous overvoltages that are generated in very long cables and, therefore, make the device ideal also for controlling submerged pumps.
  • Page 26 EPIC-A WARNING The product is suitable for installation in industrial environments. In case of installation in a residential environment, it is recommended to adopt all the safety precautions required by local regulations. WARNING The unsuitable use of the product, non-original spare parts or tampering with the hardware and/or firmware of the product may lead to serious damage to property or persons in addition to the loss of warranty.
  • Page 27 EPIC-A DANGER It is recommended to install the appropriate protection devices upstream of the device, such as a circuit breakers, fuses and a residual current device (RCD). DANGER Make sure that the device and the loads connected to it are properly grounded with the appropriate connection terminals before commissioning.
  • Page 28 If the warranty is applicable, Pentax will repair the device. Pentax is willing to refurbish the product upon offer. In the absence of a warranty, Pentax will make an offer to repair and/or refurbish the device. After 60 days from the offer, if no response is received from the buyer, Pentax will scrap the product upon notice.
  • Page 29 EPIC-A WARNING It is recommended to use only original spare parts. WARNING Failure to follow the instructions may result in damage to the product, the system in which it is installed and, in the worst cases, damage to property or persons with even fatal consequences. WARNING Failure to comply with the instructions may lead to loss of warranty.
  • Page 30 EPIC-A 4.2. Inspection on delivery Upon receipt of the product, check: • the integrity of the packaging • the integrity of the content • the presence of all components In case of problems, notify the forwarder immediately. WARNING The manufacturer declines all responsibility for damage to the product due to transport 4.3.
  • Page 31 Model Vin +/- 15% [VAC] Max V out [VAC] Max I in [A] Max I out [A] Typical motor P2 [kW] η Size EPIC-A 103 1 x 230 3 x 250 6 A (1~) 0,37 94,5 3 A (3~) 0,55...
  • Page 32 EPIC-A Model Vin +/- 15% [VAC] Max V out [VAC] Max I in [A] Max I out [A] Typical motor P2 [kW] η Size EPIC-A 105 1 x 230 3 x 250 10 A (1~) 0,75 5 A (3~) EPIC-A 107 1 x 230 3 x 250 12 A (1~)
  • Page 33 EPIC-A 5.5. Dimensions and weight 97 mm 114 mm Size Maximum weight [kg] 2,5 kg (5,5 lb) 10 kg (22 lb) 5.6. Cables entry Cable gland Tightening torque Cable diameter Size Size Size [Nm] [mm] EPIC-A 109 , 112 , 118 , 238 , 244 3,5-7 5-10 7-13...
  • Page 34 EPIC-A WARNING The degree of protection of the device is only ensured if, at the end of the installation, the cover screws and the cable glands have been properly tightened. Close the holes of unused cable glands with the appropriate plugs. Protect the device from direct exposure to weather and sunlight.
  • Page 35 EPIC-A In size 2 devices, the ground connection between the base and the power is made by means of four metal pins on the power side that engage into four special holes on the base with spring contacts. At the same time, these metal pins serve as a guide for a correct coupling between the base and the heat sink.
  • Page 36 EPIC-A DANGER Be careful not to damage or remove the four metal pins, as this will not only compromise the mechanical coupling between the base and the power, but also the ground connection. 6.4. Assembly on-board the motor The device may be installed in place of the motor terminal box cover both horizontally and vertically. It is necessary to check with the motor manufacturer whether the base of the device can be fastened to the motor casing.
  • Page 37 EPIC-A On-board motor installation for size 1 devices P.E.
  • Page 38 EPIC-A On-board motor installation for size 2 devices (max 100) 6.5. Wall installation Wall installation is carried out by means of the special metal bracket available on request.
  • Page 39 EPIC-A Wall installation for size 1 devices Wall installation for size 2 devices DANGER The ground continuity between the base of the device and the bracket is ensured by the special component shown in the figure. Install this component and verify the ground continuity between the bracket and the base of the device at the end of the installation.
  • Page 40 These trigger in the event of failure of a component inside the device. Supply voltage Model Recommended fuse Recommended circuit breaker ABB MCB S200 EPIC-A 103 1 x 230 VAC S201-C10 EPIC-A 105 1 x 230 VAC S201-C10...
  • Page 41 Ground cable tightening of the input cable with of the output cable with [Nm] torque [Nm] ground ground EPIC-A 103 3 x 2,5 mm 4 x 2,5 mm EPIC-A 105 3 x 2,5 mm 4 x 2,5 mm EPIC-A 107...
  • Page 42 EPIC-A Model Maximum cross-section Maximum cross-section Cable tightening torque Ground cable tightening of the input cable with of the output cable with [Nm] torque [Nm] ground ground EPIC-A 344 4 x 16 mm 4 x 16 mm WARNING Use unshielded cables for input cables and shielded cables for output cables. WARNING Always use cables with appropriate cable lugs, which may be supplied with the product.
  • Page 43 EPIC-A 1: Cable gland; 2: Lock nut; 3: EMC clip; 4: Shielded cable 7.5. Electrical connections...
  • Page 44 EPIC-A 7.5.1. Power connections EPIC-A 103 , 105 , 107 MOTOR LINE N/L2 L/L1 A [mm] Pre-insulated cable lug Stripping diagram L1/L 6.3 x 0.8 mm female Faston L2/N 6.3 x 0.8 mm female Faston Power Supply LINE 6.3 x 0.8 mm female Faston P.E.
  • Page 45 EPIC-A EPIC-A 109 , 112 , 118 U V W L1 L2 MOTOR MOTOR LINE U V W U V W L1 L2 L1 L2 MOTOR MOTOR LINE LINE A [mm] Pre-insulated cable lug Stripping diagram L1/L Power Supply L2/N LINE Fork for M4 screw P.E.
  • Page 46 EPIC-A EPIC-A 204, 206, 209, 304, 306, 309 MOTOR LINE A [mm] Pre-insulated cable lug Stripping diagram 6.3 x 0.8 mm female Faston 6.3 x 0.8 mm female Faston Power Supply 6.3 x 0.8 mm female Faston LINE 6.3 x 0.8 mm female Faston P.E.
  • Page 47 EPIC-A EPIC-A 214 , 218 , 314 , 318 DC IN/ DC IN/ DC IN/ DC IN/ BRAKE BRAKE BRAKE BRAKE A [mm] Pre-insulated cable lug Stripping diagram 180 (120) Fork for M4 screw Wall installation (through lower cable glands) 180 (120) Fork for M4 screw 180 (120)
  • Page 48 EPIC-A EPIC-A 225 , 230 , 238 , 244 , 325 , 330 , 338 , 344 DC IN/ DC IN/ BRAKE BRAKE DC IN/ DC IN/ BRAKE BRAKE A [mm] Pre-insulated cable lug Stripping diagram 180 (120) Wall installation (through lower cable glands) 180 (120) 180 (120) Power Supply...
  • Page 49 EPIC-A LINE N/L2 L/L1 DANGER The access of the signal (control) cables in the size 1 devices is allowed only through the three M12 cable glands as they are positioned in the SELV isolated area of the device delimited by the dotted line shown on the printed circuit.
  • Page 50 EPIC-A Type Description Functionality Comments Power Supply +10V 10 VDC, max 3 mA Power supply for 0-10 V analog in- Do not use as a power supply for the puts digital inputs! Signal GND Insulated Signal GND for analog and digital inputs Digital inputs Active low...
  • Page 51 EPIC-A 8. Commissioning 8.1. Preliminary checks Before supplying power to the device, carry out the following electrical and mechanical checks: • Check that the device complies with the motor control according to its data plate. • Verify proper grounding of the device, of the load, and of the entire system. •...
  • Page 52 The device can be controlled using a smartphone or tablet equipped with Bluetooth BTLE connectivity and with the App Pentax IPFC installed. The App is available for Android and iOS and may be downloaded, free of charge, from the respective online stores.
  • Page 53 EPIC-A Android Through the application it is possible to: • Monitor multiple operating parameters simultaneously. • Obtain energy consumption statistics and check alarm history. • Run reports with the possibility of adding notes, images and send them by e-mail or store them in the digital archive.
  • Page 54 EPIC-A 9.4. FOC motor control 9.4.1. Introduction The benefits provided by the FOC (Field Oriented Control) motor control implemented in the "FOC-ready" inverters over a traditional control are as follows: • Ideal control of the current at each operating point. •...
  • Page 55 EPIC-A DANGER During the calibration process, the motor remains stationary but is powered for the entire calibration period. Disconnect the device from the power supply before any intervention on the equipment and on the loads connected to it. If the calibration process is not successful, check that: •...
  • Page 56 EPIC-A Menu Description Level Default password Control parameters Menu of parameters for controlling the pump in the hydraulic system in Installer which it is installed. Motor parameters Menu of parameters for motor control Advanced IN/OUT parameters Menu of parameters for analog and digital inputs and outputs Installer Connectivity parameters Menu of parameters for connectivity and external communication.
  • Page 57 EPIC-A Parameter Default Description Compensation set 2 Compensation at the maximum frequency. The sign can be re- versed via the green key. p = XX.X [bar] Value set update Time interval for updating the set value according to the compen- sation.
  • Page 58 EPIC-A Parameter Default Description COMBO synchrony Through this parameter it is possible to activate the synchronous operation of the pumps in COMBO. Read the dedicated chapter. ON/OFF However, it is necessary to lower parameter Frequency min con- trolaccordingly. Start delay AUX Time delay with which the pumps in a group start up after the variable speed pump has reached the maximum motor frequency t = XX [s]...
  • Page 59 EPIC-A Parameter Default Description Min motor frequency 30 Hz (35 Minimum motor frequency. f = XXX [Hz] When using submersible pumps with Kingsbury type thrust system, it is recommended not to go below 1750 rpm so as not to compromise the thrust system. Ramp up time Motor start ramp from minimum frequency (Min motor frequency) to maximum frequency (Max motor frequency).
  • Page 60 EPIC-A Parameter Default Description Motor tuning If the device is "FOC-ready", motor calibration must be carried out before commissioning. ENT to access WARNING Carefully read the chapter dedicated to the FOC motor control. Motor resistance Manual setting of the stator resistance. Rs=XXX.XX [Ohm] Motor inductance Manual setting of the stator inductance.
  • Page 61 EPIC-A Parameter Default Description Digital input3 N.O. If N.O.(Normally Open) is selected, the device will continue to operate the motor if digital input 3 is open. Conversely, it will stop the motor if digital input 3 is closed. N.O./N.C. If N.C. (Normally Closed) is selected, the device will continue to operate the motor if digital input 3 is closed.
  • Page 62 EPIC-A 10.2. The pressure vessel In water systems equipped with inverters, the function of the pressure vessel is to compensate for losses (or minimum water consumption) and maintain pressure when the pump is stopped, thus avoiding excessively frequent start/stop cycles. It is of fundamental importance to correctly choose the volume and the pre-charge pressure of the pressure vessel.
  • Page 63 EPIC-A A splitting method (called COMBO mode) consists in using several pumps in parallel (up to 8) each controlled by an inverter. In this case, the efficiency and reliability of the pumping unit is maximized, ensuring soft starts and stops and complete protection of the pumps.
  • Page 64 EPIC-A NOTE If parameter Alternance is set to ON , the start priority of the pumps in COMBO mode is established according to the operating hours, and parameter Alternance period establishes the number of hours of continuous operation after which the pumps in the unit are forced to alternate. 11.2.3.
  • Page 65 EPIC-A CAUTION When the master menu is accessed, the communication with the slave units is interrupted and the A13 No communication alarm is produced. Communication is automatically re-established by exiting the Master Menu. WARNING In case of pumps in COMBO mode, it is recommended to make the connections to the motor respecting the same phase sequence.
  • Page 66 EPIC-A If a differential pressure sensor is used, it is necessary to connect the sensor to the analog input 1, i.e: • AN1: 4-20 mA signal (-) • +15V: 15 VDC power supply (+) If two pressure sensors are used, one sensor must be connected to analog input 1 while the other sensor must be connected to analog input 2, i.e.: •...
  • Page 67 EPIC-A 13. Alarms WARNING Immediate remedies must be implemented in case of alarms to safeguard the integrity of the device itself and of the system in which it is installed. Alarm Description Possible solutions LINE<->MOT INV. Reverse the connection of the power cable •...
  • Page 68 EPIC-A Alarm Description Possible solutions A04 Dry run cosphi The warning W26 No water appeared 5 WARNING consecutive times following the automatic When the warning W26 No water appears, the device reset attempts. will automatically restart the load after a time equal Reset mode: to the value set in the parameter Restarts delay multi- plied by the number of attempts made.
  • Page 69 EPIC-A Alarm Description Possible solutions A11 No load The current absorbed by the load is too • Check the possible solutions for the alarm A01 Overcurrent motor low in relation to the parameter Rated mo- tor current. Reset mode: • Alarm reset by STOP key. •...
  • Page 70 EPIC-A 14. Warnings Warning Description Possible solutions W01 Digital input active 1 Digital input 1 has been activated. • Check the configuration and connections to digital input 1. W02 Digital input active 2 Digital input 2 has been activated. • Check the configuration and connections to digital input 2. W03 Digital input active 3 Digital input 3 has been activated.
  • Page 71 Setting parameter Dry run cosphi to 0 completely excludes the water shortage protection. 15. EC Declaration of Conformity PENTAX S.p.A. Viale dell’Industria, 1 37040 Veronella (VR) - Italy declares under its own responsibility that the product complies with the following directives: •...
  • Page 72 • BS EN 61000-6-4:2007 + A1:2011 • BS EN 61000-6-3:2007 + A1:2011 (EPIC-A 103 , 105 , 107) • BS EN 61000-6-1:2007 + A1:2011 (EPIC-A 103 , 105 , 107) •...
  • Page 73 Operating manual IPFC manIPFC_eng_30...
  • Page 74 Index 1. IPFC Introduction ................................3 2. Safety Instructions ................................3 3. Technical Characteristics ..............................4 3.1 Weight and dimensions ................................5 4. Electric wiring ..................................6 4.1 Protections ..................................... 11 4.2 Electromagnetic compliance ..............................11 4.3 Installation with long motor cables ............................11 5.
  • Page 75 1. IPFC Introduction IPFC is a variable frequency drive designed to control and protect pumping systems by varying the output frequency to the pump. IPFC can be applied to both new and existing pumping systems, and provides:  energy and cost savings ...
  • Page 76 Devices marked with this symbol cannot be disposed of in household waste but must be disposed of at appropriate waste drop-off centres. It is recommended to contact the Waste Electrical and Electronic Equipment drop-off centres (WEEE) in the area. If not disposed of properly, the product can have potential harmful effects on the environment and on human health due to certain substances present within.
  • Page 77 3.1 Weight and dimensions Weight * Size SIZE 2 SIZE 1 Model [Kg] IPFC 109 IPFC 114 IPFC 306 IPFC 309 IPFC 314 IPFC 318 IPFC 325 IPFC 330 IPFC 338 IPFC 348 IPFC 365 SIZE 3 IPFC 375 IPFC 385 * Weight without packing.
  • Page 78 4. Electric wiring Power board IPFC 109,114 Power supply: Output: 230 V AC auxiliary fans (wall LINE: L1, L2,GND 3 ph motor: mounting kit) It is recommended to use cable GND,U,V,W, FAN: F1, F2 lugs 1 ph motor: earth, U (running), V (common) It is recommended to use cable lugs.
  • Page 79 Power board IPFC 306,309 Power supply: Motor output: 12 V dc auxiliary fan (wall mounting kit) : LINE: GND , L1, L2, L3, MOTOR: U, V, W, GND 0VE, + VE It is recommended to use cable It is recommended to use cable WARNING: respect the polarity.
  • Page 80 Power board IPFC 314,318,325,330 Power supply: Motor output: 12 V dc auxiliary fans (wall mounting kit) LINE: L1, L2, L3, GND MOTOR: U, V, W, GND VENT: +, - It is recommended to use cable It is recommended to use cable WARNING: respect the polarity.
  • Page 81 Power board IPFC 338,348,365,375,385 P.E. MOTOR LINE Power supply: Motor output: LINE: L1, L2, L3, P.E. MOTOR: U, V, W, P.E. It is recommended to use It is recommended to use cable lugs. cable lugs. Cable stripping recommended for line input and output to the motor.
  • Page 82 Control board Analog inputs (10 or 15 Vdc): Digital outputs: RS485 for COMBO: 1. AN1: 4-20 mA: sensor 1   motor run signal: 2. AN2: 4-20 mA: sensor 2  NO1, COM1: closed contact with motor running. 3. AN3: 4-20 mA / 0 - 10 Vdc (settable ...
  • Page 83 4.1 Protections The protections required upstream each IPFCs depends on the type of installation, and local regulations. We recommend to use overload protection with the characteristic curve of type C and type B circuit breaker, sensitive to both AC and DC current.
  • Page 84 5. IPFC installation IPFC can be installed directly on the fan cover of the motor or mounted on the wall. Motor mounting kit In this application IPFC is cooled by the motor fan. Motor kit (available upon request) allows a solid coupling of the two units and it is composed of: IPFC SIZE 1 IPFC SIZE 2...
  • Page 85 IPFC SIZE 3  n.° 1 motor feet adaptor for MEC160,180,200,225  n.° 4 M8 bolts,  n.° 4 M10 bolts, nuts and washer...
  • Page 86 Wall mounting kit In this application IPFC is cooled independently by its auxiliary cooling fan integrated in the radiator. Wall-mounted kit is composed of: IPFC SIZE 1 IPFC SIZE 2   n.° 1 auxiliary fan 230V AC (IPFC 109,114) or n.°...
  • Page 87 5.1 IPFC Installation for constant pressure control IPFC controls the pump speed to maintain constant pressure at a set point independent of the water demand in the system. A basic schematic is shown below: 1: pump IPFC 2: check valve 3: pressure tank 4: valve 5: valve...
  • Page 88 5.2 IPFC installation for differential constant pressure applications IPFC can manage the pump speed in order to keep constant the pressure difference between the dischage and suction side of the pump in circulation systems. To do this, it is usually installed a differential pressure sensor. Alternatively, it is possible to use two identical pressure sensors: one in suction side and one in discharge side of the pump.
  • Page 89 6. IPFC Use and Programming IPFC software is extremely simple to use, but allows a wide variety of parameters to be set for ideal system calibration. Setting Parameters are organized in 2 levels: 1: Installer level (MENU’ CONTROL PARAMETERS, MENU’ IN/OUT PARAMETERS, MENU’ CONNECTIVITY PARAM.) A password is required for this level;...
  • Page 90 Parameter Default Description End user communication language Language XXXX XXXXXX Unit Unit XXXXX Type of motor connected: Motor type  single phase (IPFC 109, 114)  three-phase asynchronous three-phase XXXXXX  synchronous PM (permanent magnets) Rated current of the motor per it’s nameplate indication increased Rated motor Amp.
  • Page 91 Once the Setting procedure is completed you will get this indication INITIAL SETUP on the display; setting parameters are recorded by IPFC; these parameters can be set up individually in the parameters menu. COMPLETED 6.2.1 FOC motor control Introduction FOC (Field Oriented Control) motor control implemented in FOC-ready inverters provides the following advantages compared to traditional control: ...
  • Page 92 The calibration process can take up to one minute. Wait until it has completed. The calibration process must be performed during the final electrical configuration of the system, i.e. with the motor, the cable and any filter applied. If there is any variation of the motor, cable or filter applied, it is necessary to repeat the calibration process by accessing the motor parameters menu (default password 002).
  • Page 93 6.3 Initial view When first powering the IPFC, the display shows : release of display software (LCD = X.XX) and the release of inverter software (INV = X.XX) as shown below: The following End User messages are displayed by pushing the scroll buttons: p is the pressure value read by the pressure transducer.
  • Page 94 6.4 Menu view Pressing ENTER when you are in [MENU’ / ENT to access] in initial display, will display the following MENUs: Installer password required to enter level 1 (default 001) MENU’ Control. param. Advanced password required to enter level 2 (default 002) MENU’...
  • Page 95 Parameter Default Description Minimum value allowed in the system. If the readen value goes lower than this      Min alarm value value, an alarm occurs and the pump is stopped. Pump is automatically restarted XXX.X [bar] if the readen value goes higher than the minimum value for a period of at least 5 seconds.
  • Page 96 Parameter Default Description To ensure proper operation of pressure control is recommended to place the sensor near the pump. To compensate the pressure loss in the pipes (proportional to flow) it is possible to vary the pressure set in a linear relation with respect to frequency.
  • Page 97 Parameter Default Description Delta control   Value drop below the set value required to restart the pump during control ramp. XXX.X [bar] press. Set value Delta control Control ramp Stop delay Freq.min.control Min mot. freq Delta start   Value drop below the set value required to start the pump from stop condition.
  • Page 98 Parameter Default Description Address IPFC address:    00 master  01 to 07 slaves Function to allow alternating between the IPFCs connected in COMBO (or pumps connected in DOL) in order to Alternance   allow equal use of each pump in the group;...
  • Page 99 Voltage boost Voltage increase during the motor start up. Warning: An excessive value can seriously damage the motor. Contact the XX.X [%] motor manufacturer for further information. Rated motor Amp. Rated motor current as per its nameplate indication increased by 5%. XX.X [A] Rated motor freq Rated motor frequency as per its nameplate.
  • Page 100 V / f characteristic with which IPFC feeds the engine. The linear characteristic corresponds to constant torque with variable speed. The V/f lin. --> quad. quadratic characteristic is normally used with centrifugal pumps. The 85 % selection of torque characteristic should be done ensuring a smooth XXX [%] operation, a reduction of energy consumption and a lower level of heat and acoustic noise.
  • Page 101 6.7 IN/OUT parameters Parameter Default Description Unit Unit [bar,%,ft,in,cm,m,K,F,C,gpm,l/min,m3/h,atm,psi] XXXXX F. scale sensor Sensor full scale. XXX.X Min.value sensor Sensor minimum value. XXX.X Zero correction for analog input 1 (4-20 mA) Offset input 1 (20 mA x 20% = 4 mA). Zero correction for analog input 2 (4-20 mA) Offset input 2 (20 mA x 20% = 4 mA).
  • Page 102 Parameter Default Description Dig.In.2/3 delay Digital input IN2 & IN3 delay. Digital input IN1 has 1 second fix delay. 6.8 Connectivity parameters Parameters Default Description MODBUS address MODBUS address from 1 to 247 MODBUS baudrate 9600 MODBUS baudrate from 1200 bps to 57600 bps XXXXX [bps] MODBUS data format RTU N81...
  • Page 103  Check if the pump is primed  Check the set value of dry running cosphi. Dry running cosphi is approximately 60% of the rated cosphi (at rated frequency) listed on the motor plate. If pump’s cosphi is lower than the set dry- Motor cosphi is lower than the set value of running cosphi for at least 2 seconds, IPFC stops NO WATER...
  • Page 104 If pumps cosphi is lower than the dry-running cosphi for at least 2 seconds, IPFC will stop the pump. IPFC will try to run the pump every 10, 20, 40, 80, 160 minutes and then the pump is stopped. ATTENTION: if dry-running protection occurs, IPFC will try to start the pump automatically. Be sure to cut power supply before attempting maintenance IPFC will stop the pump if the input motor current is higher than the set motor current for an extended time.
  • Page 105 8.1 DOL pumps Each DOL pump is switched on by a contactor controlled by the digital output DOL1 and DOL2 present in the IPFC. IPFC relays driving the DOL pumps are relays with no voltage contacts. Max voltage to the contacts is 250 V, max current 5 A.
  • Page 106 External switch Max 240 VAC, 5 A MANUAL Max 30 VDC, 5A Contactor AUTO Motor digital output 8.2 COMBO function In the “Control parameters” menu it is possible to enable the COMBO function that allows serial communication between up to 8 IPFCs, each one connected to a pump. The operating principle (switch on/off) of pumps is similar to as stated in chapter 8.1.
  • Page 107 Master setup 1. Supply power to the IPFC master. 2. If not yet completed, perform the initial configuration as described on chapter 6.2 3. Initial view is shown: Inv: ON/OFF Mot: ON/OFF p_mis=XX.X [bar] 4. Scroll until: Menù ENT to access 5.
  • Page 108 Slave setup Follow Master setup until point 11. In case of failure of master in a Combo system, will be replaced by slave. As a consequence, all parameters must be setup independently on each inverter, master mode. 1. Set: IPFC’s address in parallel operation. Address ...
  • Page 109 9. Trouble-shooting chart  LCD does not switch on after powering Check the connecting flat cable between the LCD board (attached to the IPFC the cover) and the control board  Check the fuses  Check that the power cables are properly connected. ...
  • Page 110 10. Technical Assistance For more technical information contact the authorized reseller providing the following information. The solution to the problem will be found faster and easier if full information is provided. Model/Serial Code LCD version (shown when IPFC is power INV version (shown when IPFC is power supplied) supplied)
  • Page 111 (with all its subsidiary equipments) to be performed by qualified personnel. The product conforms to the following regulations: EN 55011 Class A EN 61000 EN 60146 EN 50178 EN 60204-1 PENTAX S.p.A. Viale dell’industria, 1 37040 Veronella (VR) – Italia...
  • Page 112 NOTE Copyright Pentax spa The manufactuer reserves the right to modify informations in this manual without any notice.

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