Marechal Electric Meltric CS1000 Operating Instructions Manual

ENGLISH OPERATING INSTRUCTIONS
CS1000
©2025 MELTRIC Corporation. All rights reserved.
MELTRIC Corporation / 4765 W. Oakwood Park Drive Franklin, WI 53132
Tel. : 800 433 7642 / Fax : 414 433 2701 / e-mail : mail
MARECHAL ® TECHNOLOGY
A manufacturer of products using
meltric.com
GENERAL
CS1000 single pole plugs and connectors are
designed with safety and durability in mind.
AfingerguardonthereceptacleprovidesIP2X
protection from live parts. A locking pin prevents
unwanted disconnection. Each phase as well as
the neutral and ground are color coded and keyed
to prevent improper connection. Please follow the
instructions below to ensure the proper installation
and use of the product.
WARNING
There are inherent dangers
associated with electrical
DANGER
products. Failure to follow safety precautions can
result in serious injury or death. These instructions
CAUTION
must be followed to ensure the safe and proper
installation, operation and maintenance of the
MELTRIC ®
NOTICE devices. Before installation, disconnect all
sources of power to the circuit to eliminate the risk of
electrical shock.
ADVERTENCIA
RATINGS
DANGER
CS1000 plugs and receptacles are UL and CSA
listed in accordance with UL 1691 and CSA 1691-12. CAUTION
CS1000 devices are for use in Non-Load Break
applications up to 400A at 600VAC, 600VDC (in North WARNING
AVISO
America) or 1000VAC, 1500VDC (in Europe – CE
rated). DANGER
The CS1000 devices are NOT
CAUTION
designed or listed for current
WARNING
interruption.
NOTICE
DANGER
Risk of Electric Shock. Do Not Disconnect Under
Load.
ADVERTENCIA
CAUTION
INSTALLATION
DANGER
NOTICE
Theseproductsshouldbeinstalledbyqualified
CAUTION
personnel in accordance with all applicable local
ADVERTENCIA and national electrical codes.
AVISO
Before starting, verify that the power is off, that the WARNING DANGER
product ratings are appropriate for the application, and
that the conductors meet code requirements and
DANGER
CAUTION
are within the capacities of the lugs noted in Table 1.
CAUTION
AVISO
NOTICE: Connect only copper or copper-clad wire to
this device.
NOTICE
NOTICE: For correct operation, the power cable must
notexertsignificantforceontheproduct.
ADVERTENCIA
DANGER
CAUTION
Table 1
B Strand Die
2/0 KC12-2/0
3/0 KC12-3/0
4/0 KC12-4/0
250 KC12-250
300 KC12-300
350 KC12-350
400 KC12-400
500 KC12-500
600 KC12-600
750 KC12-750
INSCS1000 J
H Strand (DLO) or Type W
1/0 KC12-2/0
@
meltric.com
2/0 KC12-3/0
3/0 KC12-4/0
4/0 KC12-250
262 KC12-350
300 & 313 KC12-400
350
373 KC12-500
444
500 & 535 KC12-700
646 KC12-750
777
1. Lugs to be crimped using either Greenlee EK6IDL11 crimping tool, Dieless 120V CHRG or (unless noted
otherwise) DeWalt 20V MAX Cable Crimping tool with die (DCE300M2) 12-Ton using Greenlee KC12 hex U-dies
2. The ground conductor for the CS1000 series devices shall be limited to a maximum size of 1/0 AWG
3. Intended to be wired with conductors rated to 90°C or higher
Wiring of the main conductor
Strip the conductor by approximately 1-1/8" depending
on the lug used. Lugs that are to be crimped with
Greenlee EK6IDL11 Crimping Tool shall have 1 crimp
applied. Lugs that are to be crimped using the DeWalt
12-Ton tool shall have 2 crimps applied.
Tighten Straight Threaded Lugs (Type D) with
wrenches indicated in Table 1. Tighten Straight With
Terminal Lug (Type C) screw and washer with a 19
mm socket.
The tightening torque must not be transmitted
to the insulated casing. To avoid transmitting
torque to the device when securing the lugs, hold the
terminal in place with a 20 mm wrench.
WARNING
Torque both Type C and Type D style lugs to 30 ft-lb.
DANGER
Assembly of the handle
CAUTION
Screw handle onto the product and tighten the cable
gland with an appropriate tool. Block the rotation of
NOTICE
the handle with the supplied screw. Assemble as
shown below.
ADVERTENCIA
Screw to block rotation
DANGER
CAUTION
AVISO
Watertightness gasket
Assembly with adapter plate
Assemble the adaptor plate on the product and
tighten the M40 nut with an appropriate tool. Align
tabs and assemble as shown.
Strip
Color
mm
black 23
orange 28
purple 28
yellow 33
white 32
red 36
blue 40
brown 40
green 43
black 45
black 23
orange 28
purple 28
yellow 33
red 32
blue 36
dieless only 40
brown 40
dieless only 43
pink 43
black 45
dieless only 55
Strip Straight w/ Straight
inches Terminal Threaded
0.91 45-4A50C 45-4A50D
1.10 45-4A70C 45-4A70D
1.10 45-4A70C 45-4A70D
1.30 45-4A95C 45-4A95D
1.26 45-4A12C 45-4A12D
1.42 45-4A15C 45-4A15D
1.57 45-4A18C 45-4A18D
1.57 45-4A18C 45-4A18D
1.69 45-4A24C 45-4A24D
1.77 45-4A30C 45-4A30D
0.91 45-4A50C 45-4A50D
1.10 45-4A70C 45-4A70D
1.10 45-4A70C 45-4A70D
1.30 45-4A95C 45-4A95D
1.26 45-4A12C 45-4A12D
1.42 45-4A15C 45-4A15D
1.57 45-4A18C 45-4A18D
1.57 45-4A18C 45-4A18D
1.69 45-4A24c 45-4A24D
1.69 45-4A24C 45-4A24D
1.77 45-4A30C 45-4A30D
2.17 45-4A40C 45-4A40D
Hole pattern for adapter plate
1.89"
1.89"
NOTICE: In order to maintain IP66/67 protection in
custom installations, watertight seals must be used
under the heads of the four mounting fasteners and
they must be retained by a lock washer and nut on
the inside of the box or panel. Alternatively, four blind
holes can be drilled and threaded to accommodate
#8-32 x 5/8" mounting screws. The hole depth must be
sufficienttoachieveadequategasketcompression.
Assembly on an inclined sleeve (with adapter plate)
Assemble the adapter plate on the inclined sleeve.
Do not forget the gasket between the adaptor plate
and the inclined sleeve, and between the inclined
sleeve and the panel. Assemble as shown.
Wrench
+
Size
13mm + 20mm
15mm + 20mm
15mm + 20mm
15mm + 20mm
18mm + 20mm
20mm + 20mm
22mm + 20mm
22mm + 20mm
24mm + 20mm
26mm + 20mm
13mm + 20mm
15mm + 20mm
15mm + 20mm
15mm + 20mm
18mm + 20mm
20mm + 20mm
22mm + 20mm
22mm + 20mm
24mm + 20mm
24mm + 20mm
26mm + 20mm
28mm + 20mm
.19Ø mount
holes
2.25"