Marechal Electric MELTRIC CS1000 Operating Instructions

ENGLISH OPERATING INSTRUCTIONS
CS1000
©2023 MELTRIC Corporation. All rights reserved.
MELTRIC Corporation / 4765 W. Oakwood Park Drive Franklin, WI 53132
Tel. : 800 433 7642 / Fax : 414 433 2701 / e-mail : mail
A manufacturer of products using
meltric.com

GENERAL

CS1000 single pole plugs and connectors are designed with safety and durability in mind.
A finger guard on the receptacle provides IP2X protection from live parts. A locking pin
prevents unwanted disconnection. Each phase as well as the neutral and ground are color
coded and keyed to prevent improper connection. Please follow the instructions below to
ensure the proper installation and use of the product.
WARNING
DANGER
instructions must be followed to ensure the safe and proper installation, operation and
maintenance of the
CAUTION
to the circuit to eliminate the risk of electrical shock.
NOTICE

RATINGS

ADVERTENCIA
CS1000 plugs and receptacles are UL and CSA listed in accordance with UL 1691 and
DANGER
CSA 1691-12. CS1000 devices are for use in Non-Load Break applications up to 400A at
600VAC, 600VDC (in North America) or 1000VAC, 1500VDC (in Europe – CE rated).
CAUTION
WARNING
The CS1000 devices are NOT designed or listed for current interruption.
AVISO
DANGER
CAUTION
WARNING
NOTICE
DANGER

INSTALLATION

CAUTION
ADVERTENCIA
DANGER
These products should be installed by qualified personnel in accordance with all
NOTICE
applicable local and national electrical codes.
CAUTION
ADVERTENCIA
Before starting, verify that the power is off, that the product ratings are appropriate for
WARNING
AVISO
DANGER
the, application, and that the conductors meet code requirements and are within the
DANGER
capacities of the lugs noted in Table 1.
CAUTION
CAUTION
Table 1
AVISO
B Strand
NOTICE
2/0 KC12-2/0
ADVERTENCIA
3/0 KC12-3/0
4/0 KC12-4/0
DANGER
250 KC12-250
CAUTION
300 KC12-300
350 KC12-350
AVISO
400 KC12-400
500 KC12-500
600 KC12-600
750 KC12-750
H Strand (DLO) or Type W
1/0 KC12-2/0
2/0 KC12-3/0
3/0 KC12-4/0
4/0 KC12-250
262 KC12-350
300 KC12-400
313 KC12-400
350
373 KC12-500
444
500 KC12-700
535 KC12-700
646 KC12-750
777
1. Lugs to be crimped using either greenlee EK6IDL11 crimping tool, Dieless 120V CHRG or (unless noted
otherwise) DeWalt 20V MAX Cable Crimping tool with die (DCE300M2) 12-Ton using Greenlee KC12 hex U-dies
2. The ground conductor for the CS1000 series devices shall be limited to a maximum size of 1/0 AWG
3. Intended to be wired with conductors rated to 90°C or higher
NOTICE: Connect only copper or copper-clad wire to this device.
NOTICE: For correct operation, the power cable must not exert significant force on the
product.
Wiring of the main conductor
Strip the conductor by approximately 1-1/8" depending on the lug used. Lugs that are to
be crimped with Greenee EK6IDL11 Crimping Tool shall have 1 crimp applied. Lugs that
are to be crimped using the DeWalt 12-Ton tool shall have 2 crimps applied.
Tighten small (through 45-3A12D) Straight Threaded Lugs (Type D) with a 21 mm
wrench and large (45-3A18D and up) with a 24 mm wrench. Tighten Straight With
Terminal Lug (Type C) screw and washer with a 19 mm socket.
The tightening torque must not be transmitted to the insulated casing. To avoid
transmitting torque to the device when securing the lugs, hold the terminal in place
with a 20 mm wrench.
WARNING
Torque both Type C and Type D style lugs to 30 ft-lb.
DANGER
Assembly of the handle
CAUTION
Screw handle onto the product and tighten the cable gland with an appropriate tool.
NOTICE
Block the rotation of the handle with the supplied screw. Assemble as shown below.
ADVERTENCIA
DANGER
CAUTION
AVISO
Assembly with adapter plate
Assemble the adaptor plate on the product and tighten the M40 nut with an appropriate
tool. Align tabs and assemble as shown.
Hole pattern for adapter plate
NOTICE: In order to maintain IP66/67 protection in custom installations, watertight seals
must be used under the heads of the four mounting fasteners and they must be retained by
a lock washer and nut on the inside of the box or panel. Alternatively, four blind holes can
be drilled and threaded to accommodate #8-32 x 5/8" mounting screws. The hole depth
must be sufficient to achieve adequate gasket compression.
Assembly on an inclined sleeve (with adapter plate)
Assemble the adapter plate on the inclined sleeve. Do not forget the gasket between the
adaptor plate and the inclined sleeve, and between the inclined sleeve and the panel.
Assemble as shown.
When mounting on a wall or panel, position the inlet or receptacle so that the
locking pin or latch is at the top.
Assembly on a panel board
Direct assembly
Assemble the product on the panel board and tighten the M40 nut supplied, with an
appropriate tool.The watertightness is achieved by the color-coded ring.
M40 nut
Color coded ring and color-coded ring for the lid
In order to achieve watertightness, do not forget the color-coded ring at the rear of the
inlet or receptacle and the panel.
5 Mechanical Keying Postions
(North America color codes shown.)
The color-coded rings of receptacles and connectors include a cap. The color-coded
rings of plugs and inlets do not include a cap.
Rated current and voltage markings
It is essential to indicate the current and voltage of the main circuit on the supplied
stickers. Apply the stickers on or adjacent to the product so they can easily be seen.

OPERATION

To ensure safe and reliable operation,
used in accordance with their assigned ratings.
They can only be used in conjunction with mating receptacles or plugs manufactured by
WARNING
MELTRIC ® or another licensed producer of products bearing the
DANGER
mark.
CAUTION
Connection
NOTICE
First check to see that the power source is de-energized. DO NOT ENGAGE ON
AN ENERGIZED CIRCUIT.
ADVERTENCIA
DANGER
Orient the plug so the contact will fit into the receptacle figure 1 . Push the plug partially
into the receptacle and rotate the plug counterclockwise until it hits a stop figure 2 . Then
CAUTION
insert plug fully into receptacle and rotate clockwise about one quarter turn until the
locking pin engages into the slot on the receptacle figure 3 .
AVISO
Insert
Disconnection
First check to see that the power source is de-energized. DO NOT DISCONNECT
ON AN ENERGIZED CIRCUIT.
WARNING
Insert unlocking key onto locking pin as shown in figure 4 . Disengage locking pin by
sliding unlocking key as shown in figure 5 . When locking pin is released, hold unlocking
DANGER
key in position and twist plug counterclockwise about 30° as shown in figure 6 . After
turning, withdraw plug.
CAUTION
NOTICE
ADVERTENCIA
DANGER
CAUTION
4
AVISO
PADLOCKING OPTION
Assembly
Place the locking ring as shown:
Watertightness
gasket
Operation
Connect the product equipped with the locking ring, insert the shaft and padlock it.

MAINTENANCE

WARNING
DANGER
CAUTION
MELTRIC ® products require little on-going maintenance. However, it is a good practice to
periodically perform the following general inspections:
NOTICE
• Check the mounting screws for tightness.
ADVERTENCIA
DANGER
• Verify that the weight of the cable is supported by the strain relief mechanism and not
by the terminal connections.
CAUTION
• Check the IP gaskets for wear and resiliency. Replace as required.
AVISO
• Verify the electrical continuity of the ground circuit.
• Check the contact surfaces for cleanliness and pitting.
Deposits of dust or similar foreign materials can be rubbed off the contacts with a clean
cloth. Sprays and grease should not be used, as they tend to collect dirt. If any significant
pitting of the contacts or other serious damage is observed, the device should be
replaced.
Receptacle contacts may be inspected by a qualified electrician. This should only be done
with the power off.
MANUFACTURER'S RESPONSIBILITY
s responsibility is strictly limited to the repair or replacement of any product
MELTRIC ®
that does not conform to the warranty specified in the purchase contract.
not be liable for any penalties or consequential damages associated with the loss of
production, work, profit or any financial loss incurred by the customer.
Corporation shall not be held liable when its products are used in conjunction
MELTRIC ®
with products not bearing the
products in conjunction with mating devices that are not marked with the
technology trademark shall void all warranties on the product.
MELTRIC ® Corporation is an ISO 9001 certified company. Its products are designed,
manufactured and rated in accordance with applicable UL, CSA and IEC standards.
designs and manufactures its products in accordance with Marechal keying
MELTRIC ®
standards established to ensure intermateablility with similarly rated products
manufactured by Marechal Electric Group.
INSTRUCCIONES
MODE D'EMPLOI
There are inherent dangers associated with electrical products. Failure
to follow safety precautions can result in serious injury or death. These
MELTRIC ® devices. Before installation, disconnect all sources of power
Risk of Electric Shock. Do Not Disconnect Under Load.
Die Color
black
orange
purple
yellow
white
red
blue
brown
green
black
black
orange
purple
yellow
red
blue
blue
dieless only
brown
dieless only
pink
pink
black
dieless only
Screw to block rotation
Watertightness gasket
1.89"
1.89"
Inclined sleeve
M40 nut
Watertightness gaskets
Locking latch
L1
L2
L3
Neutral
Cap with color-coded ring on receptacle side
1
Insert
unlock
tool
Before inspecting, repairing, or maintaining
disconnect electrical power to the receptacle to eliminate the risk of
electrical shock.
MARECHAL ® TECHNOLOGY
Strip mm Strip inches
23
28
28
33
32
36
40
40
43
45
23
28
28
33
32
36
36
40
40
43
43
43
45
55
.19Ø mount
holes
2.25"
Color-coded ring
Adapter plate
Color-coded ring
Ground
Positive
Negative
Color-coded ring on plug side
MELTRIC ®
Twist then
insert
Retract
locking
pin
Lug
Locking ring
technology trademark. The use of
Straight w/
Terminal
0.91 45-4A50C
1.10 45-4A70C
1.10 45-4A70C
1.30 45-4A95C
1.26 45-4A12C
1.42 45-4A15C
1.57 45-4A18C
1.57 45-4A18C
1.69 45-4A24C
1.77 45-4A30C
0.91 45-4A50C
1.10 45-4A70C
1.10 45-4A70C
1.30 45-4A95C
1.26 45-4A12C
1.42 45-4A15C
1.42 45-4A15C
1.57 45-4A18C
1.57 45-4A18C
1.69 45-4A24c
1.69 45-4A24C
1.69 45-4A24C
1.77 45-4A30C
2.17 45-4A40C
Locking pin
plugs and receptacles must be
2
5
Color-coded ring
MELTRIC ®
INSCS1000 H
@
meltric.com
Straight
Threaded
45-4A50D
45-4A70D
45-4A70D
45-4A95D
45-4A12D
45-4A15D
45-4A18D
45-4A18D
45-4A24D
45-4A30D
45-4A50D
45-4A70D
45-4A70D
45-4A95D
45-4A12D
45-4A15D
45-4A15D
45-4A18D
45-4A18D
45-4A24D
45-4A24D
45-4A24D
45-4A30D
45-4A40D
technology trade-
3
Twist until
pin locks
6
Twist &
Remove
products,
shall
MELTRIC ®
MELTRIC ®
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INSCS1000 H