Alpha Technologies XM 2 Series Technical Manual

Status monitoring module with acterna embedded transponder

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TM
USM2.5 Status Monitoring Module
with Acterna Embedded Transponder
Technical Manual
Effective: September, 2003
®
Alpha Technologies

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Summary of Contents for Alpha Technologies XM 2 Series

  • Page 1 USM2.5 Status Monitoring Module with Acterna Embedded Transponder Technical Manual Effective: September, 2003 ® Alpha Technologies...
  • Page 2 ® Power Alpha Technologies 018-041-C0-003 Rev. C...
  • Page 3: Technical Manual

    Information on CE Compliance Alpha Technologies Communications Module, model USM 2.5, has been qualified as an EMC Class B product, when configured in an Alpha Uninterruptible Power Supply (UPS) product.
  • Page 4: Table Of Contents

    Table of Contents Safety ....................5 1. Installation ..................9 Installation in an XM Series 2 Power Supply .......... 9 Transponder Inputs and Outputs ............11 Battery Monitor Connections ............... 12 Generator Connection ................. 19 Generator Ignition Battery Connection ..........20 COMM and RF Connections ..............
  • Page 5: Safety

    Safety Safety Notes This symbol identifies conditions and actions that pose a hazard to the user. This symbol cautions the user of conditions and actions that may damage the power supply or associated equipment. This symbol identifies a condition that may be corrosive to equipment and parts, or damaging to skin.
  • Page 6 Safety Warnings, continued • Avoid any contact with gelled or liquid emissions from a valve-regulated lead-acid (VRLA) battery. Emissions contain dilute sulfuric acid which is harmful to the skin and eyes. Emissions are electrolytic, which are electrically conductive and are corrosive. Follow the Chemical Hazards notes if contact occurs.
  • Page 7: Battery Safety

    Safety Battery Safety Lead-acid batteries contain dangerous voltages, currents and corrosive material. Battery installation, maintenance, service and replacement must be performed by authorized personnel only. Any gelled or liquid emissions from a Valve-Regulated lead-acid (VRLA) battery contain dilute sulfuric acid, which is harmful to the skin and eyes. Emissions are electrolytic, which are electrically conductive and corrosive.
  • Page 8: Recycling And Disposal Instructions

    Safety Maintenance Guidelines The battery maintenance instructions listed below are for reference only. Battery manufacturer’s instructions for transportation, installation, storage or maintenance take precedence over these instructions. • To prevent damage inspect batteries every 3 months for: -Signs of battery cracking, leaking or swelling. The battery should be replaced immediately by authorized personnel using a battery of the identical type and rating.
  • Page 9: Installation

    1. Installation Installation in an XM Series 2 Power Supply 1. Record the transponder address (located on the sheet metal of the front panel). Disconnect here 2. Open the power supply enclosure. NOTE : Backup power will not be available while batteries are disconnected.
  • Page 10 1. Installation Installation in an XM Series 2 Power Supply, continued 10(b). For a USM2.5 with two ribbon cable sockets (J2, J3): Attach one end of the 3-position ribbon cable to the connector (JP2) at the top of the transponder, and the other two connectors to the USM2.5 (J2, J3). (fig. D) 8 Position DIP Switch Captive...
  • Page 11: Transponder Inputs And Outputs

    1. Installation Transponder Inputs and Outputs The following section describes the input and output connections on the transponder. Refer to the sections indicated below for a brief description and pin-out of the connector. CPU LED Flashing: Normal operation, P-Code running. Solid: Initial start-up, R-Code running.
  • Page 12: Battery Monitor Connections

    1. Installation Battery Monitor Connections Refer to section 4 for wire kit part numbers. WARNING: Verify that the 10 Position jumper on the transponder is set to the proper battery voltage prior to connecting the battery monitor wire kit. NOTE: A maximum of 12 batteries can be monitored by the transponder.
  • Page 13 1. Installation Battery Monitor Connections , continued Connector Pin # String Reference Wire Label CheetahNet Display (48V) 1A - (0Vdc) A/B[C/D] NEG 1A + (+12Vdc) Vbatt 1A [C] 12V Battery #4 Vdc 2A + (+24Vdc) Vbatt 2A [C] 24V Battery #3 Vdc 3A + (+36Vdc) Vbatt 3A [C] 36V Battery #2 Vdc...
  • Page 14 1. Installation Battery Monitor Connections , continued Connector Pin # String Reference Wire Label CheetahNet Display (48V) 1A - (0Vdc) A/B[C/D] NEG 1A + (+12Vdc) Vbatt 1A [C] 12V Battery #4 Vdc 2A + (+24Vdc) Vbatt 2A [C] 24V Battery #3 Vdc 3A + (+36Vdc) Vbatt 3A [C] 36V Battery #2 Vdc...
  • Page 15 1. Installation Battery Monitor Connections, continued Connector Pin # String Reference Wire Label CheetahNet Display (36V) 1A - (0Vdc) A/B[C/D] NEG 1A + (+12Vdc) Vbatt 1A [C] 12V Battery #3 Vdc 2A + (+24Vdc) Vbatt 2A [C] 24V Battery #2 Vdc 3A + (+36Vdc) Vbatt 3A [C] 36V Battery #1 Vdc...
  • Page 16 1. Installation Battery Monitor Connections , continued Connector Pin # String Reference Wire Label CheetahNet Display (36V) 1A - (0Vdc) A/B[C/D] NEG 1A + (+12Vdc) Vbatt 1A [C] 12V Battery #3 Vdc 2A + (+24Vdc) Vbatt 2A [C] 24V Battery #2 Vdc 3A + (+36Vdc) Vbatt 3A [C] 36V Battery #1 Vdc...
  • Page 17 1. Installation Battery Monitor Connections , continued Connector Pin # String Reference Wire Label CheetahNet Display (36V) 1A - (0Vdc) A/B[C/D] NEG 1A + (+12Vdc) Vbatt 1A [C] 12V Battery #3 Vdc 2A + (+24Vdc) Vbatt 2A [C] 24V Battery #2 Vdc 3A + (+36Vdc) Vbatt 3A [C] 36V Battery #1 Vdc...
  • Page 18 1. Installation Battery Monitor Connections , continued Connector Pin # String Reference Wire Label CheetahNet Display (36V) 1A - (0Vdc) A/B[C/D] NEG 1A + (+12Vdc) Vbatt 1A [C] 12V Battery #3 Vdc 2A + (+24Vdc) Vbatt 2A [C] 24V Battery #2 Vdc 3A + (+36Vdc) Vbatt 3A [C] 36V Battery #1 Vdc...
  • Page 19: Generator Connection

    1. Installation Generator Connection The Generator Connector provides the Transponder with alarms and status signals. Control signals can also be sent to the generator for test and Run / Stop. Refer to the ECM operation and maintenance manual for further information on the generator connections. PIN # Generator connection APU Fail / Major Alarm...
  • Page 20: Generator Ignition Battery Connection

    1. Installation Generator Ignition Battery Connection The Generator Battery Connector provides the transponder with voltage information on the Ignition Battery and optional ambient temperature probe. PIN # Generator Connection Ignition Battery Negative / Chassis Ground Ignition Battery Positive External Temperature Probe Ignition Battery Negative / Chassis Ground Wire Entry View...
  • Page 21: Comm And Rf Connections

    1. Installation COMM and RF Connections The COMM connector allows the technician to bypass the RF modulator and communicate with the transponder through a PC's RS-232 serial port. The RF connector is the primary I/O port to the head-end modem. COMM (RJ-11) Battery Breaker...
  • Page 22: Specifications

    2. Specifications Channel Parameters Channel Parameter name Units Maj Low Min Low Min Hi Maj Hi Note Description Analog Inputs Internal Temperature (C) External Analog Inputs Temperature Analog Inputs AC Output Current 1 (AMPS) 25.5 Analog Inputs AC Output Current 2 (AMPS) 25.5 Analog Inputs...
  • Page 23: Troubleshooting

    3. Transponder Driver: The correct Acterna device driver must be downloaded from the HEC to the transponder. The following is Acterna’s list of device drivers for embedded (internal) transponders in Alpha Technologies XM2 power supplies, as of 17 October 2002. Acterna...
  • Page 24 3. Troubleshooting Important Troubleshooting Notes, continued If there are two power supplies in the same enclosure, make sure that the interface cable from the generator ECM is connected to the correct embedded transponder. 4. Battery Voltage Jumper: Verify that the battery voltage jumper block is in the correct position: •...
  • Page 25: Troubleshooting Specifics And Testing

    3. Troubleshooting Troubleshooting Specifics and Testing Troubleshooting Problem: Missing parts or shipping damage. Solution: Contact Alpha Technologies at: Alpha Technologies, Inc. 3767 Alpha Way Bellingham, WA. 98226 360-647-2360 Problem: Unable to communicate with transponder. Solution: Check port assignments, cables, and RPS name / port.
  • Page 26: Part Numbers

    4. Part Numbers Cable Kit Options Combination Kits Part Number Description 745-181-20 Combo Batt Sense Kit, 1x36V, w/ Gen Interface 745-197-23 Combo Batt Sense Kit, 2x36V, w/ 35' Ext. 745-197-22 Combo Batt Sense Kit, 3x36V, w/ 2x35' Ext. 745-198-21 Combo Batt Sense Kit, 3x36V, 1 @ 6', 2 @ 9' 745-180-20 Combo Batt Sense Kit, 4x36V, w/ 2x35' Ext.
  • Page 30 AUSTRALIA Tel: +61-2-9722-3320 Fax: +61-2-9722-3321 Due to continuing product improvements, Alpha reserves the right to change specifications without notice. Copyright © 2003 by Alpha Technologies, Inc. All rights reserved. Alpha is a registered trademark of Alpha Technologies. 018-041-C0-003 Rev. C.

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Usm2.5

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