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AutomationDirect DL105 User Manual

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D1-USER-M User Manual
Manual Number: D1-USER-M

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  • Page 1 D1-USER-M User Manual Manual Number: D1-USER-M...
  • Page 2 This publication is based on information that was available at the time it was printed. At AutomationDirect we constantly strive to improve our products and services, so we reserve the right to make changes to the products and/or publications at any time without notice and without any obligation.

  • Page 3: Marcas Registradas

    Esta publicación puede contener referencias a productos producidos y/u ofrecidos por otras compañías. Los nombres de las compañías y productos pueden tener marcas registradas y son propiedad única de sus respectivos dueños. Automationdirect.com, renuncia cualquier interés propietario en las marcas y nombres de otros.

  • Page 4: Marques De Commerce

    («activités à risque élevé»). La société AutomationDirect nie toute garantie expresse ou implicite d’aptitude à l’emploi en ce qui a trait aux activités à risque élevé.
  • Page 5 DL105 U anUaL Please include the Manual Number and the Manual Issue, both shown below, when communicating with Technical Support regarding this publication. Manual Number: D1-USER-M Issue: 3rd Edition, Rev. F Issue Date: 07/21 Publication History Issue Date Description of Changes...

  • Page 6: Table Of Contents

    Handheld Programmer ..................... 1–5 I/O Quick Chart Selection ..................1–6 Quick Start for PLC Checkout and Programming............. 1–7 Step 1: Unpack the Recommended DL105 Equipment ..........1–7 Step 2: Connect Switches to Input Terminals ............1–8 F1-130AR, F1-130AD, F1-130AA................1–8 F1-130DR, F1-130DD-D ...................
  • Page 7 Step 6: Review the Programming Concepts ............1–12 Step 7: Choose the Instructions ................1–12 Step 8: Understand the Maintenance and Troubleshooting Procedures ....1–12 Questions and Answers about DL105 Micro PLCs ..........1–13 Chapter 2 –Installation, Wiring and Specifications Safety Guidelines ....................... 2–2 Plan for Safety ......................
  • Page 8 F1–130DD/ F130–DD–CE DC Output Specifications..........2–41 F1–130AA I/O Wiring Diagram ................2–42 Auxiliary +24V Power Supply .................. 2–42 F1–130AA General Specifications ................2–43 F1–130AA I/O DC Output Specifications ..............2–44 F1–130DA I/O Wiring Diagram ................2–45 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 9 Preset Data Starting Location ................... 3–9 Using Fewer than 24 Presets ..................3–9 Equal Relay Numbers ....................3–9 Calculating Your Preset Values ................3–10 X Input Configuration .................... 3–10 Writing Your Control Program ................3–11 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 10 Trapezoidal Profile Defined ..................3–29 Registration and Home Search Profiles Defined ............3–29 Velocity Profile Defined ................... 3–29 Trapezoidal Profile Operation ................. 3–30 Trapezoidal Profile Applications ................3–30 Trapezoidal Profile Program Example ..............3–31 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 11 Setup for Mode 60 ....................3–52 X Input Configuration .................... 3–52 Filtered Inputs Program Example ................3–53 Chapter 4 - CPU Specifications and Operation Introduction ....................... 4–2 DL105 CPU Features ....................4–2 CPU Specifications ..................... 4–3 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 12 CPU Setup Information .................... 4–5 CPU Modes ......................4–6 Mode of Operation at Power-up ................4–6 Changing Modes in the DL105 PLC ................. 4–6 Setting Bits in V7633 ....................4–7 Auxiliary Functions ....................4–8 Clearing an Existing Program ................... 4–9 Initializing System Memory ..................
  • Page 13 Chapter 5 - Standard RLL Instructions Introduction ....................... 5-2 Using Boolean Instructions ..................5-4 END Statement ......................5-4 Simple Rungs ......................5-4 Normally Closed Contact ..................5-5 Contacts in Series ..................... 5-5 viii DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 14 Using the Accumulator Stack .................. 5-44 Using Pointers ......................5-46 Load (LD) ....................... 5-47 Logical Instructions (Accumulator) ................. 5-55 Exclusive OR Double (XORD) ................. 5-60 Math Instructions ....................5-63 Subtract (SUB) ......................5-65 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 15 MLS/MLR Example ....................5-82 Interrupt Instructions ....................5-83 Interrupt (INT)......................5-83 Interrupt Return (IRT) ..................... 5-83 Interrupt Return Conditional (IRTC) ................ 5-83 Enable Interrupts (ENI) ................... 5-83 Disable Interrupts (DISI) ..................5-83 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 16 Initializing Drum Outputs ..................6-11 Using Complex Event Step Transitions ..............6-11 Drum Instructions ....................6-12 Handheld Programmer Drum Mnemonics .............. 6-14 Chapter 7 - RLL Plus Stage Programming Introduction to Stage Programming ................ 7-2 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 17 Stage (SG) ......................7-19 Initial Stage (ISG) ....................7-20 Jump (JMP)......................7-20 Questions and Answers about Stage Programming ..........7-22 Chapter 8 - Maintenance and Troubleshooting Hardware System Maintenance ................8-2 Diagnostics ......................... 8-3 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 18 Purpose of Auxiliary Functions .................. A-2 Accessing AUX Functions via DirectSOFT ..............A-3 Accessing AUX Functions via the Handheld Programmer .......... A-3 AUX 2* — RLL Operations ..................A-4 AUX 21 · Check Program ..................A-4 xiii DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 19 AUX 81 · Modify Password ..................A-8 AUX 82 · Unlock CPU ....................A-9 AUX 83 · Lock CPU ....................A-9 Appendix B - DL105 Error Codes DL105 Error Code Tables ................... B-2 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 20 CPU Status Relays ..................... D-2 System Monitoring ....................D-3 Accumulator Status ....................D-3 Equal Relays for HSIO Mode 10 Counter Presets ............D-4 Appendix E - DL105 PLC Memory DL105 PLC Memory ....................E-2 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 21 BCD/Binary/Decimal/Hex/Octal - What is the Difference? ........G-7 Data Type Mismatch ....................G-8 Signed vs. Unsigned Integers ..................G-9 AutomationDirect.com Products and Data Types ..........G-10 DirectLOGIC PLCs ....................G-10 C-more and C-more Micro Graphic Panels ............. G-10 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 22: Getting Started

    Quick Start for PLC Checkout and Programming............. 1–7 Steps to Designing a Successful System ..............1–11 Questions and Answers about DL105 Micro PLCs ..........1–13 NOTE: F1-130-DD, F1-130-DD-D, F1-130AA, F1-130DA, F1-130DR-D, and F1-130AR modules have been discontinued. Please consider Productivity, CLICK, or BRX systems as a replacement...

  • Page 23: Chapter 1: Getting Started

    Specifications”, and proceed on to other chapters as needed. Be sure to keep this manual handy for reference when you run into questions. If you are a new DL105 customer, we suggest you read this manual completely so you can understand the wide variety of features in the DL105 family of products.

  • Page 24: Conventions Used

    Key Topics for Each Chapter The beginning of each chapter will list the key topics that can be found in that chapter. HAPTER Getting Started In This Chapter... General Information ..............1-2 Specifications ................1-4 1–3 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 25: Dl105 Micro Plc Components

    Units with DC outputs offer selectable pulse output capability on the first two output points. All DL105 Micro PLCs offer a large amount of program memory, a substantial instruction set and advanced diagnostics. Details of these features and more are covered in Chapter 4, CPU Specifications and Operation.

  • Page 26: Programming Methods

    DirectLOGIC CPU families. This means that you can use the same DirectSOFT package to program DL05, DL06, DL105, DL205, DL305, DL405 or any new CPU we may add to our product line. (Upgrade software may be required for new CPUs as they become available.)

  • Page 27: I/O Quick Chart Selection

    In several instances a particular Input or Output circuit can interface to either DC or AC voltages, or both sinking and sourcing circuit arrangements. Check this chart carefully to find the proper DL105 Micro PLC to interface to the field devices in your application.

  • Page 28: Quick Start For Plc Checkout And Programming

    Step 1: Unpack the Recommended DL105 Equipment Unpack the DL105 equipment and verify you have the recommended parts necessary to build this demonstration system. The components are: •...

  • Page 29: Step 2: Connect Switches To Input Terminals

    X0 - X3. DC-powered units will require routing DC power to the simulator as shown. We recommend using one of the models compatible with the input simulator as you learn the DL105. However, you may wire individual toggle switches to AC-powered units as shown, as long as you follow the instructions in the accompanying WARNING note.

  • Page 30: Step 3: Connect The Power Wiring

    Most programmers will use DirectSOFT programming software, installed on a personal computer. Or, you may need the portability of the Handheld Programmer. Both devices will connect the COM1 port of the DL105 via the appropriate cable. Use cable part no.

  • Page 31: Step 5: Switch On The System Power

    Step 5: Switch on the System Power Apply power to the system and ensure the PWR indicator on the DL105 is on. If not, remove power from the system and check all wiring and refer to the troubleshooting section in Chapter 8 for assistance.

  • Page 32: Steps To Designing A Successful System

    Chapter 2 provides several guidelines that will help you design a safer, more reliable system. This chapter also includes wiring guidelines for the various versions of the DL105 PLC. Step 2: Understand PLC Setup Procedures The PLC is the heart of your automation system.

  • Page 33: Step 6: Review The Programming Concepts

    Chapter 1: Getting Started Step 6: Review the Programming Concepts The DL105 PLC instruction set provides for three main approaches to solving the application program, depicted in the figure below. • RLL diagram-style programming is the best tool for solving boolean logic and general CPU register/accumulator manipulation.

  • Page 34: Questions And Answers About Dl105 Micro Plcs

    Chapter 3. Q. Are the ladder programs stored in a removable EPROM? The DL105 contains a non-removable EEPROM for program storage, which may be written and erased thousands of times. You may transfer programs to/from DirectSOFT on a PC, or the HPP (which does support a removable EEPROM).
  • Page 35 Chapter 1: Getting Started Q. Which devices can I connect to the Com1 port of the DL105? The port is RS-232C, fixed at 9600 baud, and uses the proprietary K-sequence protocol. The port communicates with the following devices: • DV-1000 Data Access Unit or Optimation Operator interface panels •...
  • Page 36 IrIng pecIfIcatIons In This Chapter... Safety Guidelines ....................... 2–2 Orientation to DL105 Front Panel ................2–5 Mounting Guidelines ....................2–7 Wiring Guidelines ....................2–11 System Wiring Strategies ..................2–14 Wiring Diagrams and Specifications ............... 2–30 Glossary of Specification Terms ................2–54 NOTE: F1-130-DD, F1-130-DD-D, F1-130AA, F1-130DA, F1-130DR-D, and F1-130AR modules have been discontinued.

  • Page 37: Safety Guidelines

    Also, you should use the following techniques, which may help reduce the risk of safety concerns. • Orderly system shutdown sequence in the PLC control program. • System power disconnects (guard limits, emergency stop switches, etc.) 2–2 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 38: Three Levels Of Protection

    Neutral Use E-Stop and Master Relay Master Control Power On Guard E STOP Relay Limit Guard Limit Switch Emergency Stop L1 to Output Supply Arbor L1 to Input Supply (optional) 2–3 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 39: Emergency Power Disconnect

    WARNING: Explosion Hazard! Substitution of components may impair suitability for Class 1, Division 2. Do not disconnect equipment unless power has been switched off or area is known to be non– hazardous. 2–4 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 40: Orientation To Dl105 Front Panel

    Chapter 1: Getting Started Orientation to DL105 Front Panel All connections, indicators, and labels on the DL105 Micro PLCs are located on its front panel. Please refer to the drawing below. External Power Input Discrete Output Terminals Output Circuit Power Input...

  • Page 41: Protective Sheet For Dl105 Vents

    Some machine fabrication environments may accidentally cause conductive debris to fall through the DL105 cooling vents and into the unit. All DL105 units come with a protective sheet wrapped around the unit, covering the cooling vents. However, it must be removed before electrical operation.

  • Page 42: Mounting Guidelines

    • Enclosure Selection and Component Dimensions Unit Dimensions The following diagram shows the outside dimensions and mounting hole locations for all versions of the DL105. Make sure you follow the installation guidelines to allow proper spacing from other components. 5.12”...

  • Page 43: Panel Layout & Clearances

    DL105 component Not to Scale 4. The ground terminal on the DL105 base must be connected to a single point ground. Use copper stranded wire to achieve a low impedance. Copper eye lugs should be crimped and soldered to the ends of the stranded wire to ensure good surface contact.

  • Page 44: Agency Approvals

    6. A good common ground reference (Earth ground) is essential for proper operation of the DL105. One side of all control and power circuits and the ground lead on flexible shielded cable must be properly connected to Earth ground. There are several methods of providing an adequate common ground reference, including: •...

  • Page 45: Using Mounting Rails

    Chapter 1: Getting Started Using Mounting Rails DL105 Micro PLCs can also be secured to a cabinet by using mounting rails. We recommend rails that conform to DIN EN standard 50 022. They are approximately 35mm high, with a depth of 7.5 mm. If you mount the Micro PLC on a rail, do consider using end brackets on each side of the PLC.

  • Page 46: Wiring Guidelines

    14AWG is the recommended size. NOTE: You can connect either 115VAC, 220VAC, or 125VDC to AC-powered versions of the DL105. Special wiring or jumpers are not required as with some of the other DirectLOGIC products. 110/220 VAC Power Input...

  • Page 47: External Power Source

    Typically, the main bus is fused at a higher level than the branch device, which in this case would be the DL105 unit. This double fusing technique is required when operating from direct current. The recommended fuse size for the branch circuit to the DL105 is 0.5 A (for example, a Littlefuse 312.500 or equivalent).

  • Page 48: Planning The Wiring Routes

    Planning the Wiring Routes The following guidelines provide general information on how to wire the I/O connections to DL105 Micro PLCs. For specific information on wiring a particular PLC refer to the corresponding specification sheet further in this chapter. 1. Each terminal connection of the DL105 PLC can accept one 14 AWG wire or two 16 AWG size wires.

  • Page 49: I/O Point Numbering

    8 or 16, depending on the number of points in an I/O group. For the DL105 the ten inputs use reference numbers X0 –X7 and X10 –X11. The eight output points use references Y0 –Y7.
  • Page 50 Operator Interface Boundary The next figure shows the internal layout of DL105 PLCs, as viewed from the front panel. In addition to the basic circuits covered above, it includes an auxiliary +24VDC power supply with its own isolation boundary. Since the supply output is isolated from the other three circuits, it...

  • Page 51: Powering I/O Circuits With The Auxiliary Supply

    Chapter 1: Getting Started Powering I/O Circuits with the Auxiliary Supply All AC-powered DL105 Micro PLCs feature the internal auxiliary supply. If input devices AND output loads need +24VDC power, the auxiliary supply can power both circuits as shown in the...

  • Page 52: Powering I/O Circuits Using Separate Supplies

    Some applications will use the Micro PLC power source to also power the input circuit. This typically occurs on a DC-powered DL105, as shown in the drawing below to the left. The inputs share the PLC power source supply, while the outputs have their own separate supply.

  • Page 53: Connecting Operator Interface Devices

    Data Access Unit, some C–more Micro–Graphic panels and some Optimation panels may be powered directly from the DL105 Micro PLC. Connect the DV-1000 to the DL105 Micro PLC COM1 port using the cable shown below. A single cable contains transmit/receive data wires and +5V power.

  • Page 54: Sinking / Sourcing Concepts

    Current flows in the direction of the arrow when the switch is closed. By applying the circuit principle above to the four possible combinations of input/output sinking/sourcing types, we have the four circuits as shown below. DL105 Micro PLCs provide all except the sourcing output I/O circuit types.

  • Page 55: I/O "Common" Terminal Concepts

    I/O Common Grouping Bar I/O Common Grouping Bar I/O Common Grouping Bar Most DL105 input and output circuits are grouped I/O Common Grouping Bar into banks that share a common return path. The best indication of I/O common grouping is on the wiring label.

  • Page 56: Connecting Dc I/O To "Solid State" Field Devices

    Common DC power to an actuator. The DL105’s DC outputs are sinking-only. This means that each DC output provides a path to ground when it is energized. Also, remember that all eight outputs have the same electrical common, even though there are three common terminal screws. Finally, recall that the DC output circuit requires power (10–30 VDC) from an external power source.
  • Page 57 D a r l i n g t o n NPN stage will have about 1.5 V ON-state saturation, but this is not a problem with low- current solid-state loads. Supply Output Common 2–22 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 58 In the circuit on the following page, loads for Y0–Y3 use the same AC power supply which In the circuit below, all loads use the same AC power supply which powers the DL105 PLC. In this example, all commons are connected together.

  • Page 59: Surge Suppression For Inductive Loads

    For example, the waveform in the figure below shows the energy released when opening a contact switching a 24VDC solenoid. Notice the large voltage spike. +24 VDC +24 VDC +24 VDC --24 VDC Module Relay Contact +24 VDC --24 VDC --324 VDC 2–24 DL105 PLC User Manual, 3rd Ed. Rev. F Module Relay Contact...

  • Page 60: Prolonging Relay Contact Life

    If installed backwards, it short-circuits the supply when the relay energizes. PLC Relay Output Inductive Field Device Input Output Supply – Common Common 2–25 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 61: Dc Input Wiring Methods

    Chapter 1: Getting Started DC Input Wiring Methods DL105 Micro PLCs with DC inputs are particularly flexible because they can be either sinking or sourcing. The dual diodes (shown to the right) allow current to flow in either direction. The inputs accept either 10–26.4 VDC or 21.6–26.4 VAC.

  • Page 62: Dc Output Wiring Methods

    • The output circuit inside the PLC requires external power. The supply (–) must be connected to a common terminal, and the supply (+) connects DL105 PLC User Manual, 3rd Ed. Rev. A the right-most terminal on the upper connector.

  • Page 63: High-Speed I/O Wiring Methods

    While the HSIO circuit has six modes, we show wiring diagrams for two of the most popular modes in this chapter. The high-speed input interfaces to points X0–X3. Properly configured, the DL105 can count quadrature pulses at up to 5kHz from an incremental encoder as shown below.

  • Page 64: F1-04Sim Input Simulator Wiring

    NOTE: Never attempt to install more than one simulator on one DL105 PLC. WARNING: DO NOT use the two wires as shown above on AC-powered DL105 PLCs. Doing so will permanently damage the Micro PLC and may result in electrical shock due to the exposed circuit board of the input simulator.

  • Page 65: Wiring Diagrams And Specifications

    The remainder of this chapter dedicates two to three pages to each of the eight versions of DL105 Micro PLCs. Each section contains a basic wiring diagram, equivalent I/O circuits, and specification tables. Please refer to the section which describes the particular DL105 version used in your application.

  • Page 66: Auxiliary +24V Power Supply

    <2mA @ 45VAC, or 60VDC OFF to ON Response < 8ms ON to OFF Response <15ms Status Indicators Logic Side 4 channels / common x 2 banks, Commons 2 channels / common x 1 bank 2–31 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 67: F1-130Ar Relay Output Specifications

    100MΩ @ 500VDC Smallest Recommended Load 10mA OFF to ON Response 15ms ON to OFF Response Status Indicators Logic Side Commons 2 channels / common x 4 banks Fuses None (external recommended) 2–32 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 68: F1-130Dr/ F1-130Dr-Ce I/O Wiring Diagram

    The equivalent output circuit shows one channel of a typical bank. The relay contacts can switch AC or DC voltages. 2–33 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 69: Auxiliary +24V Power Supply

    2–8 ms, 4ms typical Status Indicators Logic side Logic side 4 channels / common x 1 bank 4 channels / common x 1 bank, Commons 2 channels / common x 1 bank 2–34 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 70: F1-130Dr/ F1-130Dr-Ce Relay Output Specifications

    100MΩ @ 500VDC Smallest Recommended Load 10mA OFF to ON Response 15ms ON to OFF Response Status Indicators Logic Side Commons 2 channels / common x 4 banks Fuses None (external recommended) 2–35 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 71: F1-130Ad I/O Wiring Diagram

    +24V to the output commons. Be sure the combined load currents do not exceed 0.5 A. Note that on the F1–130AD, the +24V auxiliary output is not high enough to power its input circuits (input ON threshold is 90VDC). 2–36 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 72: F1-130Ad General Specifications

    <2mA @ 45VAC, or 60VDC OFF to ON Response < 8ms ON to OFF Response <15ms Status Indicators Logic Side 4 channels / common x 2 banks, Commons 2 channels / common x 1 bank 2–37 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 73: F1-130Ad I/O Dc Output Specifications

    OFF to ON Response <10μs 3.5 μs ON to OFF Response <70μs 110μs Status Indicators Logic Side Logic Side Commons Internally connected Internally connected Fuses None None 2–38 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 74: F1-130Dd/ F1-130Dd-Ce I/O Wiring Diagram

    In fact, it can be used as the DC supply for switches or sensors in the input circuit, or for loads in the DC output circuits (up to 0.5 A). 2–39 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 75: F1-130Dd/ F130-Dd-Ce General Specifications

    2–8 ms, 4ms typical Status Indicators Logic side Logic side 4 channels / common x 1 bank 4 channels / common x 1 bank, Commons 2 channels / common x 1 bank 2–40 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 76: F1-130Dd/ F130-Dd-Ce Dc Output Specifications

    Logic Side Logic Side Commons Internally connected Internally connected Fuses None None <<< F1-130DD has been discontinued. Please consider the PRODUCTIVITY, CLICK or BRX Series of PLCs as a replacement. >>> DL105 PLC User Manual, 3rd Ed. Rev. F 2–41...

  • Page 77: F1-130Aa I/O Wiring Diagram

    These features make it ideal for powering sensors, solenoids, and other field devices. Note that on the F1–130AA, the +24V auxiliary output cannot directly power its input and output circuits(input ON threshold is 90VDC, outputs require AC only). 2–42 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 78: F1-130Aa General Specifications

    <2mA @ 45VAC, or 60VDC OFF to ON Response < 8ms ON to OFF Response <15ms Status Indicators Logic Side 4 channels / common x 2 banks, Commons 2 channels / common x 1 bank 2–43 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 79: F1-130Aa I/O Dc Output Specifications

    10ms @ 50Hz, zero-crossing 8.33 ms @ 60Hz, zero-crossing, ON to OFF Response 10ms @ 50Hz, zero-crossing Status Indicators Logic Side Commons 2 channels / common x 4 banks Fuses None (external recommended) 2–44 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 80: F1-130Da I/O Wiring Diagram

    DC supply for switches or sensors in the input circuit. Note that on the F1–130DA, the +24V output cannot power its output circuits, because they require AC voltages. 2–45 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 81: F1-130Da General Specifications

    2–8 ms, 4ms typical Status Indicators Logic side Logic side 4 channels / common x 1 bank 4 channels / common x 1 bank, Commons 2 channels / common x 1 bank 2–46 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 82: F1-130Da Ac Output Specifications

    10ms @ 50Hz, zero-crossing 8.33 ms @ 60Hz, zero-crossing, ON to OFF Response 10ms @ 50Hz, zero-crossing Status Indicators Logic Side Commons 2 channels / common x 4 banks Fuses None (external recommended) DL105 PLC User Manual, 3rd Ed. Rev. F 2–47...

  • Page 83: F1-130Dr-D I/O Wiring Diagram

    AC or DC voltages. No Auxiliary +24V Power Supply The F1–130DR–D does not include a +24V output, as do most other DL105 PLCs. Since this unit requires +24V as the main supply input, it usually most economical to use the same supply to power suitable field devices.

  • Page 84: F1-130Dr-D General Specifications

    2–8 ms, 4ms typical Status Indicators Logic side Logic side 4 channels / common x 1 bank 4 channels / common x 1 bank, Commons 2 channels / common x 1 bank 2–49 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 85: F1-130Dr/ F1-130Dr-Ce Relay Output Specifications

    100MΩ @ 500 VDC Smallest Recommended Load 10mA OFF to ON Response 15ms ON to OFF Response Status Indicators Logic Side Commons 2 channels / common x 4 banks Fuses None (external recommended) 2–50 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 86: F1-130Dd-D I/O Wiring Diagram

    No Auxiliary +24V Power Supply The F1–130DR–D does not include a +24V output, as do most other DL105 PLCs. Since this unit requires +24V as the main supply input, it usually most economical to use the same supply to power suitable field devices. In the wiring diagram above, the external power source for the unit also powers the input and output circuitry.

  • Page 87: F1-130Dd-D General Specifications

    2–8 ms, 4ms typical Status Indicators Logic side Logic side 4 channels / common x 1 bank 4 channels / common x 1 bank, Commons 2 channels / common x 1 bank 2–52 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 88: F1-130Dd-D Dc Output Specifications

    Logic Side Logic Side Commons Internally connected Internally connected Fuses None None NOTE: F1-130-DD and F1-130-DD-D modules have been discontinued. Please consider Productivity, CLICK, or BRX systems as a replacement platform. 2–53 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 89: Glossary Of Specification Terms

    The LEDs that indicate the ON/OFF status of an input or output point. Status Indicators All LEDs on DL105 Micro PLCs are electrically located on the logic side of the input or output circuit. 2–54...
  • Page 90 hapter hapter hapter peed nput and ulSe utput eatureS In This Chapter... Introduction ....................... 3–2 Choosing the HSIO Operating Mode ................ 3–4 Mode 10: High-Speed Counter ................. 3–6 Mode 20: Quadrature Counter ................3–17 Mode 30: Pulse Output ................... 3–23 Trapezoidal Profile Operation .................

  • Page 91: Chapter 3: High-Speed Input And Pulse Output Features

    DL105 Discrete Input Discrete High-Speed Pulse Output Part Number Type Output Type Input F1-130AR Relay F1-130DR Relay F1-130AD F1-130DD F1-130AA F1-130DA F1-130DR-D Relay F1-130DD-D 3–2 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 92: Dedicated High- Speed I/O Circuit

    The internal CPU’s main task is to execute the ladder program and read/write all I/O points during each scan. In order to service high-speed I/O events, the DL105 includes a special circuit which is dedicated to a portion of the I/O points. Refer to the DL105 block diagram in the figure below.

  • Page 93: Choosing The Hsio Operating Mode

    Regular Output Default Mode Mode 60 (Filtered Inputs) is the default mode. The DL105 is initialized to this mode at the factory, and any time you clear V-memory scratchpad. In the default condition, X0–X3 are filtered inputs (10ms delay) and Y0–Y1 are standard outputs.

  • Page 94: Configuring The Hsio Mode

    V7635 X0–X3. Other memory locations may require configuring, xxxx V7636 depending on the HSIO mode (see the corresponding xxxx V7637 section for particular HSIO modes). 3–5 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 95: Mode 10: High-Speed Counter

    X1, X2, X3 X4- - X11 X1, X3 X4- - X11 Input Circuit Input Circuit Next, we will discuss how to program the high-speed counter and its presets. 3–6 DL105 PLC User Manual, 3rd Ed. Rev. F DL105 Output Circuit...

  • Page 96: Wiring Diagram

    Counter Input Wiring Signal The DL105’s DC inputs are flexible in that they detect current flow in either direction, so they can be wired to a counter with either sourcing or sinking outputs. In the following circuit, a counter has open-collector NPN transistor outputs. It sinks current from the PLC input point, which sources current.

  • Page 97: Setup For Mode 10

    0000 1000 Current Program V2324 0000 2500 Output instruction V2322 0000 2000 V2326 0000 3175 SPxxx Update V2324 0000 2500 Output V2326 0000 3175 Update V2376 0921 0000 V2376 0921 0000 3–8 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 98: Preset Data Starting Location

    V2341 / V2340 SP550 V2371 / V2370 SP564 V2343 / V2342 SP551 V2373 / V2372 SP565 V2345 / V2344 SP552 V2375 / V2374 SP566 V2347 / V2346 SP553 V2377 / V2376 SP567 3–9 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 99: Calculating Your Preset Values

    (xx = filter time) V7636 Counter Reset (no interrupt) 0007 Counter Reset (with interrupt) 0107 Filtered Input xx06 (xx = filter time) V7637 Filtered Input xx06 (xx = filter time) 3–10 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 100: Writing Your Control Program

    Refer to the figure below. The mnemonic for the counter is UDC (up-down counter). The DL105 can have up to 64 counters, labeled CT0 through CT77. The high speed counter in the HSIO circuit is accessed in ladder logic by using UDC CT76. It uses counter registers CT76 and CT77 exclusively when the HSIO mode 10 is active (otherwise, CT76 and CT77 are available for standard counter use).
  • Page 101 Y0. This technique can make more than 24 comparisons, but it is scan-time dependent. However, use the 24 built-in presets with the interrupt routine if your application needs a very fast response time, as shown in the next example. 3–12 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 102: Counter With Presets Program Example

    When the lead screw turns, the counter device generates pulses which the DL105 can count. The three preset variables A, B, and C represent the positions (number of pulses) corresponding to each of the three grooves.
  • Page 103 X2. The X2 contact will be on (inside the interrupt routine only) if the interrupt was caused by the external reset, X2 input. 3–14 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 104: Counter With Preload Program Example

    V1076-V1077. Enable the counter by setting C0, when the preolad pulse on C1 has occurred (C1 is o ). END coil marks the end of the main program. 3–15 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 105: Troubleshooting Guide For Mode 10

    1. Check the LED status indicator for X2 to make sure it is active when you want a reset. Or, if you are using an internal reset, use the status mode of DirectSOFT to monitor the reset input to the counter. 3–16 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 106: Mode 20: Quadrature Counter

    Leading Edge Signal Clockwise sequence Phase B Phase A Counterclockwise sequence Phase B Phase A Counterclockwise sequence Phase A Phase B Phase B one cycle Leading Edge Signal one cycle Leading Edge Signal 3–17 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 107: Wiring Diagram

    Chapter 3: High-Speed Input and Pulse Output Features Wiring Diagram A general wiring diagram for encoders to the DL105 in HSIO Mode 20 is shown below. Encoders with sinking outputs (NPN open collector) are probably the best choice for interfacing. If the encoder sources to the inputs, it must output 12 to 24 VDC. Note that encoders with 5V sourcing outputs will not work with DL105 inputs.

  • Page 108: Setup For Mode 20

    Configuration Function Hex Code Required Input Register V7634 Phase A 0012 V7635 Phase B 0000 V7636 Counter Reset (no interrupt) 0007 V7637 Filtered Input xx06 (xx = filter time) 3–19 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 109: Writing Your Control Program

    Refer to the figure below. The mnemonic for the counter is UDC (up-down counter).The DL105 can have up to 64 counters, labeled CT0 through CT77. The quadrature counter in the HSIO circuit is accessed in ladder logic by using UDC CT76. It uses counter registers CT76 and CT77 exclusively when the HSIO mode 20 is active (otherwise, CT76 and CT77 are available for standard counter use).

  • Page 110: Select Mode

    Set Y1 to ON when the counter reaches our comparison value. END coil marks the end of the main program.. To preload the counter, just add the following example rungs to the program above. 3–21 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 111: Counter Preload Program Example

    Also verify the configuration register V7636 for X2 is set to 7. Or, if you are using an internal reset, use the status mode of DirectSOFT to monitor the reset input to the counter. 3–22 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 112: Mode 30: Pulse Output

    HSIO function automatically calculates the entire motion profile. The figure below shows the DL105 generating pulse and direction signals to the drive amplifier of a stepper positioning system. The pulses accomplish the profile independently and without interruption to ladder program execution in the CPU.

  • Page 113: Functional Block Diagram

    Hopefully, the above discussion will explain why some I/O reference names have dual meanings in Pulse Output Mode. Please read the remainder of this section with care, to avoid confusion about which actual I/O function is being discussed. 3–24 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 114: Wiring Diagram

    The pulse signals from Y0 and Y1 outputs will typically go to drive input circuits as shown above. Remember that the DL105’s DC outputs are sinking-only. It will be helpful to locate equivalent circuit schematics of the drive amplifier. The following diagram shows how to interface to a...

  • Page 115: Motion Profile Specifications

    Preload Position Value - if motion is stopped and Start Profile is off, you can load a new value in CT76/CT77, and turn on Y1. At that transition, the value in CT76/CT77 becomes the current position. 3–26 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 116: Setup For Mode 30

    Absolute position targets are referenced to zero. Relative position targets are referenced to the current position (previous target position). You may choose whichever reference method that is most convenient for your application. 3–27 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 117: Profile Parameter Table

    Function Range Units V-Memory Velocity Profile V2320 2000 only V2321/ 2322 80000000=CCW, Direction Select 0=CW Pulses V2323 Velocity 4 to 700 x 10 pps V2326 Error Code (see end of section) 3–28 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 118: Choosing The Profile Type

    Only the first velocity value needs to be defined. The remaining velocity values can be created while motion is in progress. Arrows in the profile shown indicate velocity changes. Time 3–29 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 119: Trapezoidal Profile Operation

    HSIO counter. If the ladder program loads a new value in CT76/CT77 (V1076/ V1077), then energizing Y1 will copy that value into the HSIO circuit counter. This must occur before the profile begins, because the HSIO ignores Y1 during motion. 3–30 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 120: Trapezoidal Profile Program Example

    10 mS filter time constant. K1006 Output this constant to V7635, configuring X1. V7635 Output this constant to V7636, configuring X2. V7636 Output this constant to V7637, configuring X3. V7637 3–31 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 121: Preload Position Value

    Output this constant to V1076/V1077 (CTA76/CTA77). the OUTD location of the current position value. Velocity V1076 Turn on Y1 for 1 scan. The off-to-on transition causes the HSIO to preload the current position with the value in 3–32 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 122: Registration Profile Operation

    Y0 to start the profile. Immediately the HSIO turns off the Profile Complete signal (logical X0), so the ladder program can monitor the move completion by sensing the signal’s on state. 3–33 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 123: Registration Profile Program Example

    Output this constant to V7637, configuring X3. V7637 Load the constant K1006 which is required to select the external interrupt. K1006 Output this constant to V7636, configuring X2, the registration interrupt input. V7636 3–34 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 124 The profile will begin when the start input (X3) is given. Then the motion begins an indefinite move, which lasts until an external interrupt on X2 occurs. Then the motion continues on for 5000 more pulses before stopping. 3–35 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 125: Home Search Program Example

    10 mS filter V7636 pulse outputs for pulse V7634 Direction K1006 registration interrupt input. K103 time constant. and direction, respectively. Output this constant to V7636, configuring X2, the V7636 V7634 registration interrupt input. 3–36 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 126 If the CW limit is encountered, the program searches for home in the CCW direction, passes it slightly, and does the final CW search for home. After reaching home, the last ladder rung preloads the current position to “0”. 3–37 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 127: Velocity Profile Operation

    Unlike the trapezoidal and registration profiles, you must specify the desired direction of travel with velocity profiles. Load the direction select register (V2321/V2322 by default) with 8000 0000 hex for CCW direction, or 0 for CW direction. 3–38 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 128: Velocity Profile Program Example

    10 mS filter time constant. K1006 Output this constant to V7635, configuring X1. V7635 Output this constant to V7636, configuring X2. V7636 Output this constant to V7637, configuring X3. V7637 3–39 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 129: Set Velocity

    Load the constant K600 which is required to select a velocity of 6000 pps when the operator closes X4. K600 Output this constant to V2323, the location of the velocity parameter register. The speed will change immediately. V2323 3–40 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 130: Pulse Output Error Codes

    2. Programming error - If there are no pulses on Y0 or Y1 you may have a programming error. Check the contents of V2326 for an error code that may be generated when the PLC attempts to do the move profile. Error code descriptions are given above. 3–41 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 131: Symptom: The Motor Turns In The Wrong Direction

    Y0 and Y1 outputs. 2. Direction control - If you have selected Pulse and Direction type operation, just change the direction bit to the opposite state. 3–42 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 132: Mode 40: High-Speed Interrupts

    In this configuration, inputs X0 through X3 are filtered inputs. DL105 Output Circuit Y0, Y1 Y2 - - Y7 HSIO I/O data Interrupt Interrupt V-memory Timer FILTER Mode Select V7633 xx40 X0, X1, X2, X3 X4- - X11 Input Circuit 3–43 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 133: Setup For Mode 40

    X0, External Interrupt Execution Routine Interrupt Routine Program current Program TIMER current instruction TIMER instruction Interrupt source / Interrupt source / Time select Input Time select Input Update Update V7634 xxx4 xxx4 V7634 3–44 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 134: External Interrupt Timing Parameters

    (when timed interrupt is in use) the timed INT timebase V7635 Filtered Input xx06 (xx = filter time) V7636 Filtered Input xx06 (xx = filter time) V7637 Filtered Input xx06 (xx = filter time) 3–45 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 135: External Interrupt Program Example

    END coil marks the end of the main program.. The INT label marks the beginning of the interrupt service routine program. Interrupt Routine Insert interrupt service routine rungs here for your application. Return to the main ladder program. 3–46 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 136: Timed Interrupt Program Example

    END coil marks the end of the main program.. The INT label marks the beginning of the interrupt service routine program. Interrupt Routine Insert interrupt service routine rungs here for your application. Return to the main ladder program. 3–47 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 137: Mode 50: Pulse Catch Input

    Note that the pulse catch and filtered input functions are opposite in nature. The pulse catch feature on X0 seeks to capture narrow pulses, while the filter input feature on X1, X2, and X3 seeks to reject narrow pulses. 3–48 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 138: Input Configuration

    Filtered Input xx06 (xx = filter time) V7635 Filtered Input xx06 (xx = filter time) V7636 Filtered Input xx06 (xx = filter time) V7637 Filtered Input xx06 (xx = filter time) 3–49 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 139: Pulse Catch Program Example

    SP100 Use the pulse catch input to set output Y0 on. This will work even for a very short pulse on X0. END coil marks the end of the main program.. 3–50 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 140: Mode 60: Discrete Inputs With Filter

    In this case, the logical input to the ladder program remains in the OFF state (input pulse was filtered out). Filter Time Filter Time Physical Input Logical Input Time Physical Input Logical Input 3–51 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 141: Input Configuration

    Filtered Input xx06 (xx = filter time) V7635 Filtered Input xx06 (xx = filter time) V7636 Filtered Input xx06 (xx = filter time) V7637 Filtered Input xx06 (xx = filter time) 3–52 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 142: Filtered Inputs Program Example

    99 mS filter time constant. K9906 Output this constant to V7637, configuring X3. V7637 Main Program Insert Main Program rungs here for your application. END coil marks the end of the main program.. 3–53 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 143 I/O Response Time ....................4–15 CPU Scan Time Considerations ................4–18 PLC Numbering Systems ..................4–20 Memory Map ......................4–22 DL105 System V-memory ..................4–26 DL105 Aliases ......................4–28 X Input Bit Map ....................... 4–30 Y Output Bit Map ....................4–30 Control Relay Bit Map .....................

  • Page 144: Chapter 4: Cpu Specifications And Operation

    Chapter 3. DL105 CPU Features The DL105 Micro PLC which has 2.4K words of memory comprised of 2.0K of ladder memory and 384 words of V-memory (data registers). Program storage is in the FLASH memory which is a part of the CPU board in the PLC. In addition, there is RAM with the CPU which will store system parameters, V-memory, and other data which is not in the application program.

  • Page 145: Cpu Specifications

    Interrupt input (external / timed) Subroutines For/Next Loops Math Integer Drum Sequencer Instruction Time of Day Clock/Calendar Internal diagnostics Password security System error log User error log Battery backup No (uses super-cap.) 4–3 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 146: Cpu Hardware Setup

    Communication Port Pinout Diagrams Cables are available that allow you to quickly and easily connect a Handheld Programmer or a personal computer to the DL105 PLCs. However, if you need to build your own cables, use the pinout diagrams shown. The DL105 PLCs require an RJ-12 phone plug to fit the built-in jacks.

  • Page 147: Connecting The Programming Devices

    Connecting the Programming Devices If you’re using a Personal Computer with the DirectSOFT programming package, you can connect the computer to the DL105’s programming port. For an engineering office environment (typical during program development), this is the preferred method of programming.

  • Page 148: Cpu Modes

    The DL105 operates as follows when the power is connected. 1. The DL105 CPU will normally power-up in the mode that it was in just prior to the power interruption. For example, if the CPU was in Program Mode when the power was disconnected, the CPU will power-up in Program Mode (see warning note below).

  • Page 149: Setting Bits In V7633

    Since the changes take affect immediately, you may receive an error message. For example, if you select Power-up in Run Mode and the CPU does not yet contain a program, an error will occur. DL105 PLC User Manual, 3rd Ed. Rev. F 4–7...

  • Page 150: Auxiliary Functions

    AUX Functions. Some of these AUX Functions are designed specifically for the Handheld Programmer setup, so they will not be needed (or available) with the DirectSOFT package. The following table shows a list of the Auxiliary functions for the Handheld Programmer. 4–8 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 151: Clearing An Existing Program

    WARNING: The DL105 PLCs do not have battery back-up. The super capacitor will retain the values in the event of a power loss, but only for a short period of time, depending on conditions. If the retentive ranges are important for your application, make sure you program critical parameters into EEPROM locations.

  • Page 152: Using A Password

    Chapter 4: CPU Specifications and Operation Using a Password The DL105 PLCs allow you to use a password to help minimize the risk of unauthorized program and/or data changes. Once you enter a password you can “lock” the PLC against access.

  • Page 153: Cpu Operating System

    CPU Operation Achieving the proper control for your equipment or process requires a good understanding of how DL105 CPUs control all aspects of system operation. There are four main areas to understand before you create your application program: • CPU Operating System — the CPU manages all aspects of system control.

  • Page 154: Program Mode

    Changes during Run Mode become effective immediately. Make sure you thoroughly consider the impact of any changes to minimize the risk of personal injury or damage to equipment. 4–12 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 155: Read Inputs

    DirectSOFT or a HPP to force outputs on and off. The DL105 PLCs only retain the forced value for one scan. There is an exception to this rule. For example, if the point address is greater than X11 or Y7 or it is not used in the ladder program, then the point will maintain the forced status.

  • Page 156: Solve Application Program

    Probably one of the more important things that occurs during this segment is the scan time calculation and watchdog timer control. The DL105 CPU has a “watchdog” timer that stores the maximum time allowed for the CPU to complete the solve application segment of the scan cycle.

  • Page 157: I/O Response Time

    Off/On Delay I/O Response Time In this case, you can calculate the response time by simply adding the following items: Input Delay + Scan Time + Output Delay = Response Time 4–15 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 158: Normal Maximum I/O Response

    Off/On Delay I/O Response Time In this case, you can calculate the response time by simply adding the following items: Input Delay +(2 x Scan Time) + Output Delay = Response Time 4–16 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 159: Improving Response Time

    It does not use the new status to update the image register. Therefore, any regular instructions that follow will still use the image register values. Any immediate instructions that follow will access the I/O again to update the status. DL105 PLC User Manual, 3rd Ed. Rev. F 4–17...

  • Page 160: Cpu Scan Time Considerations

    Force CPU into PGM mode Writing Outputs The time required to write the output status is 629μs. Don’t confuse this with the I/O response time that was discussed earlier. 4–18 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 161: Application Program Execution

    Just add the execution times for all the instructions in your program to determine to total execution time. Appendix C provides a complete list of the instruction execution times for the DL105 Micro PLC. For example, the execution time for running the program shown below is calculated as follows:...

  • Page 162: Plc Numbering Systems

    Our circles are in an array of square containers to the right. To access a resource, our PLC instruction will address its location using the octal references shown. If these were counters, “CT14” would access the black circle location. 4–20 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 163: V- Memory

    0 1 1 1 1 1 1 1 0 1 0 0 V-memory storage Hexadecimal number 1 0 1 0 0 1 1 1 1 1 1 1 0 1 0 0 V-memory storage DL105 PLC User Manual, 3rd Ed. Rev. F 4–21...

  • Page 164: Memory Map

    The following paragraphs discuss the various memory types used in DL105 Micro PLCs. A memory map overview for the CPU follows the memory descriptions.

  • Page 165: Input Points (X Data Type)

    Input Points (X Data Type) The discrete input points are noted by an X data type. There are 10 discrete input points available with DL105 CPUs. In this example, the output point Y0 will be turned on when input X0 energizes.

  • Page 166: Timer Current Values (V Data Type)

    Counter CT1, etc. V1003 The primary reason for his is programming V1003 flexibility. The example shows how you can use relational contacts to monitor the counter values. V1003 V1003 V1003 V1003 V1003 V1003 4–24 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 167: Word Memory (V Data Type)

    In this example, control relay C10 will energize for SP5: 100 ms clock 50ms and de-energize for 50ms because SP5 is a pre- defined relay that will be on for 50ms and off for SP6: 50 ms clock 50ms. 4–25 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 168: Dl105 System V-Memory

    DL105 System V-memory System Parameters and Default Data Locations (V Data Type) The DL105 PLCs reserve several V-memory locations for storing system parameters or certain types of system data. These memory locations store things like the error codes, High-Speed I/O data, and other types of system setup information.

  • Page 169: Default Values

    Scan — stores the minimum scan time that has occurred since the last Program Mode to Run Mode transition (milliseconds). V7777 Scan — stores the maximum scan time that has occurred since the last Program Mode to Run Mode transition (milliseconds). DL105 PLC User Manual, 3rd Ed. Rev. F 4–27...

  • Page 170: Dl105 Aliases

    V41200 is the word memory reference for discrete bits SP0 through SP17, therefore, it’s alias is VSP0. V41201 is the word memory reference for discrete bits SP20 through SP37, therefore, it’s alias is VSP20. 4–28 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 171: Dl105 Memory Map

    V7750–V7777 None specific, used for various purposes 1. The DL105 systems are limited to 10 discrete inputs and 8 discrete outputs with the present available hardware however, 128 point addresses exist. 4–29 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 172: Input Bit Map

    V40400 Y Output Bit Map This table provides a listing of individual output points associated with each V-memory address bit for the DL105’s eight physical outputs. Actual available references are Y0 to Y177 (V40500 –V40507). DL105 Output (Y) Points Address...

  • Page 173: Stage Control / Status Bit Map

    V41015 V41016 V41017 Timer Status Bit Map This table provides a listing of individual timer contacts associated with each V-memory address bit. DL105 Timer (T) Contacts Address V41100 V41101 V41102 V41103 4–31 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 174: Counter Status Bit Map

    Chapter 4: CPU Specifications and Operation Counter Status Bit Map This table provides a listing of individual counter contacts associated with each V-memory address bit. DL105 Counter (CT) Contacts Address V41140 V41141 V41142 V41143 4–32 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 175 hapter hapter hapter tandard nStructIonS In This Chapter... Introduction ....................... 5-2 Using Boolean Instructions ..................5-4 Boolean Instructions ....................5-9 Comparative Boolean ....................5-18 Immediate Instructions ................... 5-24 Timer, Counter and Shift Register Instructions ............5-29 Accumulator/Stack Load and Output Data Instructions ........5-42 Logical Instructions (Accumulator) .................

  • Page 176: Chapter 5: Standard Rll Instructions

    Chapter 5: Standard RLL Instructions Introduction The DL105 Micro PLCs offer a wide variety of instructions to perform many different types of operations. This chapter shows you how to use each standard Relay Ladder Logic (RLL) instruction. In addition to these instructions, you may also need to refer to the Drum instruction in Chapter 6, or the Stage programming instructions in Chapter 7.
  • Page 177 5-65 SUBBD Subtract Binary Double 5-66 Timer 5-30 TMRF Fast Timer 5-30 TMRA Accumulating Timer 5-32 TMRAF Fast Accumulating Timer 5-32 Up Down Counter 5-39 Exclusive Or 5-59 XORD Exclusive Or Double 5-60 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 178: Using Boolean Instructions

    END Statement All DL105 programs require an END statement as the last instruction. This tells the CPU that this is the end of the program. Normally, any instructions placed after the END statement will not be executed. There are exceptions to this such as interrupt routines, etc. This chapter discusses the instruction set in detail.

  • Page 179: Normally Closed Contact

    The following example shows how you can use the AND instruction to continue a rung with more conditional outputs. DirectSOFT Example Handheld Mnemonics STR X0 AND X1 OUT Y0 AND X2 OUT Y1 AND X3 OUT Y2 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 180: Parallel Elements

    STR X1 OR X2 ANDSTR OUT Y0 Combination Networks You can combine the various types of series and parallel branches to solve most any application problem. The following example shows a simple combination network. DL105 User Manual, 3rd Ed. Rev. F...

  • Page 181: Comparative Boolean

    Y3 will energize. Boolean Stack There are limits to how many elements you can include in a rung. This is because the DL105 CPUs use an 8-level boolean stack to evaluate the various logic elements. The boolean stack is a temporary storage area that solves the logic for the rung.

  • Page 182: Immediate Boolean

    Chapter 5: Standard RLL Instructions Immediate Boolean The DL105 Micro PLCs can usually complete an operation cycle in a matter of milliseconds. However, in some applications you may not be able to wait a few milliseconds until the next I/O update occurs. The DL105 PLCs offer immediate input and outputs which are special boolean instructions that allow reading directly from inputs and writing directly to outputs during the program execution portion of the CPU cycle.

  • Page 183: Boolean Instructions

    In the following Store example, when input X1 is on output Y2 will energize. Used DirectSOFT Handheld Programmer Keystrokes HPP Used In the following Store Not example, when input X1 is off output Y2 will energize. Used DirectSOFT Handheld Programmer Keystrokes HPP Used STRN DL105 User Manual, 3rd Ed. Rev. F...
  • Page 184 In the following Or example, when input X1 or X2 is on, output Y5 will energize. Implied DirectSOFT Handheld Programmer Keystrokes Used In the following Or Not example, when input X1 is on or X2 is off, output Y5 will energize. Implied DirectSOFT Handheld Programmer Keystrokes Used 5-10 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 185 Implied Used DirectSOFT Handheld Programmer Keystrokes In the following And Not example, when input X1 is on and X2 is off output Y5 will energize. Implied DirectSOFT Handheld Programmer Keystrokes Used ANDN 5-11 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 186: Or Store (Orstr)

    Store instruction. In the following Or Store example, the branch consisting of X1 and X2 have been OR’d with the branch consisting of X3 and X4. Implied Used DirectSOFT Handheld Programmer Keystrokes ORST 5-12 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 187 Chapter 5: Standard RLL Instructions There are limits to what you can enter with boolean instructions. This is because the DL105 internal CPU uses an 8-level stack to evaluate the various logic elements. The stack is a temporary storage area that helps solve the logic for the rung. Each time you enter a STR instruction, the instruction is placed on the top of the stack.
  • Page 188 Inputs 0–177 Outputs 0-177 Control Relays 0–377 In the following example, when X1 or X4 is on, Y2 will energize. Used DirectSOFT Handheld Programmer Keystrokes Used OR OUT INST# INST# OR OUT 5-14 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 189: Positive Differential (Pd)

    Outputs 0–7 Control Relays 0–377 In the following example, every time X1 makes an off to on transition, C0 will energize for one scan. Used Handheld Programmer Keystrokes DirectSOFT Used SHFT SHFT 5-15 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 190 In the following example, when X1 is on, Y2 through Y5 will energize. Used DirectSOFT Handheld Programmer Keystrokes Used In the following example, when X2 is on, Y2 through Y5 will be reset or de–energized. Used DirectSOFT Handheld Programmer Keystrokes Used 5-16 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 191: Pause (Pause)

    Handheld Programmer Keystrokes INST# In some cases, you may want certain output points in the specified pause range to operate normally. In that case, use Aux 58 to override the Pause instruction. 5-17 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 192: Comparative Boolean

    Handheld Programmer Keystrokes DirectSOFT V2000 K4933 SHFT In the following example, when the value in V-memory location V2000 / = 5060, Y3 will energize. Handheld Programmer Keystrokes DirectSOFT SHFT V2000 K5060 STRN 5-18 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 193: Or If Equal (Ore)

    SHFT In the following example, when the value in V-memory location V2000 = 3916 or V2002 / = 2500, Y3 will energize. DirectSOFT Handheld Programmer Keystrokes SHFT V2000 K3916 V2002 K2500 SHFT 5-19 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 194 In the following example, when the value in V-memory location V2000 = 5000 and V2002 / = 2345, Y3 will energize. DirectSOFT Handheld Programmer Keystrokes V2000 K5000 V2002 K2345 SHFT SHFT ANDN 5-20 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 195 Y3 will energize. Handheld Programmer Keystrokes DirectSOFT V2000 K1000 SHFT In the following example, when the value in V-memory location V2000 < 4050, Y3 will energize. DirectSOFT Handheld Programmer Keystrokes V2000 K4050 SHFT STRN 5-21 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 196 K2345 SHFT In the following example when the value in V-memory location V2000 = 1000 or V2002 < 2500, Y3 will energize. Handheld Programmer Keystrokes DirectSOFT SHFT V2000 K1000 SHFT V2002 K2500 5-22 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 197 SHFT In the following example, when the value in V-memory location V2000 = 7000 and V2002 < 2500, Y3 will energize. DirectSOFT Handheld Programmer Keystrokes SHFT V2000 K7000 V2002 K2500 SHFT ANDN 5-23 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 198: Immediate Instructions

    In the following example, when X1 is on, Y2 will energize. DirectSOFT Handheld Programmer Keystrokes SHFT In the following example, when X1 is off, Y2 will energize. DirectSOFT Handheld Programmer Keystrokes SHFT STRN 5-24 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 199: Or Immediate (Ori)

    In the following example, when X1 or X2 is on, Y5 will energize. DirectSOFT Handheld Programmer Keystrokes SHFT In the following example, when X1 is on or X2 is off, Y5 will energize. Handheld Programmer Keystrokes DirectSOFT SHFT 5-25 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 200 Operand Data Type DL-130 Inputs 0–11 In the following example, when X1 is on and X2 is off, Y5 will energize. DirectSOFT Handheld Programmer Keystrokes SHFT DirectSOFT Handheld Programmer Keystrokes SHFT ANDN 5-26 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 201: Out Immediate (Outi)

    In the following example, when X1 or X4 is on, Y2 will energize. Range Operand Data Type DL-130 Outputs 0-177 DirectSOFT Handheld Programmer Keystrokes OUTI INST# DirectSOFT Handheld Programmer Keystrokes OR OUTI INST# OR OUTI INST# 5-27 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 202: Set Immediate (Seti)

    SHFT In the following example, when X1 is on, Y5 through Y22 will be reset (off) in the image register and on the corresponding output module(s). DirectSOFT Handheld Programmer Keystrokes RSTI SHFT 5-28 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 203: Timer, Counter And Shift Register Instructions

    9999999.9 and 999999.99 seconds respectively. The timing diagram below shows the relationship between the timer input, timer reset, associated discrete bit, current value, and timer preset. Seconds TMRA Enable Reset Input Current Value 1/10 Seconds 5-29 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 204: Instruction Specifications

    You can perform functions when the timer reaches the specified preset using the discrete status bit. Or, use the comparative contacts to perform functions at different time intervals based on one timer. The examples on the following page show these methods of programming timers. 5-30 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 205: Timer Example Using Discrete Status Bits

    When X1 is turned off, the timer will be reset to 0 and the comparative contacts will turn off Y3, Y4, and Y5. Timing Diagram DirectSOFT Seconds TA20 TA20 TA20 Current Value 1/10th Seconds Handheld Programmer Keystrokes SHFT SHFT SHFT 5-31 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 206: Accumulating Timer (Tmra)

    The following examples show two methods of programming timers. One performs functions when the timer reaches the preset value using the discrete status bit, or use comparative contacts to perform functions at different time intervals. 5-32 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 207: Accumulating Timer Example Using Discrete Status Bits

    TA21 TA20 TA21 Current TA21 Value 1/10th Seconds TA20 TA21 Handheld Programmer Keystrokes Handheld Programmer Keystrokes (cont’d) SHFT SHFT SHFT SHFT SHFT SHFT SHFT SHFT SHFT SHFT SHFT SHFT SHFT SHFT SHFT 5-33 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 208: Using Counters

    The maximum count value is 9999. The timing diagram below shows the relationship between the counter input, associated discrete bit, current value, counter preset and reset instruction. SGCNT Current Counter preset Value Counts 5-34 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 209: Counter (Cnt)

    NOTE: * Both the Counter discrete status bits and the current value are accessed with the same data reference with the HPP. DirectSOFT uses separate references, such as “CT2” for discrete status bit for Counter CT2, and “CTA2” for the current value of Counter CT2. 5-35 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 210: Counter Example Using Discrete Status Bits

    C10 turns on, the counter status bit will turn off and the counter current value will be 0, and the comparative contacts will turn off. Counting diagram DirectSOFT CTA2 CTA2 Current Value CTA2 Handheld Programmer Keystrokes Handheld Programmer Keystrokes (cont) SHFT SHFT SHFT SHFT SHFT SHFT SHFT 5-36 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 211 NOTE: * Both the Counter discrete status bits and the current value are accessed with the same data reference with the HPP. DirectSOFT uses separate references, such as “CT2” for discrete status bit for Counter CT2, and “CTA2” for the current value of Counter CT2. 5-37 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 212: Stage Counter Example Using Discrete Status Bits

    CT2 will be held in V-memory location V1002. Counting diagram DirectSOFT SGCNT CTA2 CTA2 Current CTA2 Value Handheld Programmer Keystrokes Handheld Programmer Keystrokes (cont) SHFT SHFT SHFT SHFT SHFT SHFT SHFT SHFT 5-38 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 213 NOTE: * Both the Counter discrete status bits and the current value are accessed with the same data reference with the HPP. DirectSOFT uses separate references, such as “CT2” for discrete status bit for Counter CT2, and “CTA2” for the current value of Counter CT2. 5-39 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 214: Up/Down Counter Example Using Discrete Status Bits

    (X3) turns on, the counter status bit will turn off, the current value will be 0, and the comparative contacts will turn off. Counting Diagram DirectSOFT V2000 CTA2 CTA2 Current Value Handheld Programmer Keystrokes Handheld Programmer Keystrokes (cont) SHFT SHFT SHFT SHFT SHFT SHFT 5-40 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 215: Shift Register (Sr)

    DL-130 Range Control Relay 0-377 0-377 DirectSOFT Handheld Programmer Keystrokes Data Input From Clock Input SHFT SHFT SHFT Reset Input Inputs on Successive Scans Shift Register Bits Data Clock Reset Indicates Indicates 5-41 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 216: Accumulator/Stack Load And Output Data Instructions

    Accumulator/Stack Load and Output Data Instructions Using the Accumulator The accumulator in the DL105 series CPUs is a 32-bit register that is used as a temporary storage location for data that is being copied or manipulated in some manner. For example, you have to use the accumulator to perform math operations, such as, add, subtract, multiply, etc.

  • Page 217: Changing The Accumulator Data

    (V2006 and V2007) V2006 Acc. Add the value in the accumulator with the value in V2006 and V2007 OUTD V2010 V2011 V2010 Copy the value in the accumulator to V2010 and V2011 5-43 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 218: Using The Accumulator Stack

    POP is executed, the value that was in the accumulator is cleared and the value that was on top of the stack is in the accumulator. The values in the stack are shifted up one position in the stack. 5-44 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 219 Level 1 accumulator and move stack values up one location Level 2 Level 3 Level 4 Level 5 V2002 Level 6 V2002 Level 7 Copy data from the accumulator to Level 8 V2002 5-45 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 220: Using Pointers

    NOTE: In the DL105, V-memory addressing is in octal. However the value in the pointer location which will reference a V-memory location is viewed as HEX. Use the Load Address instruction to move an address into the pointer location.

  • Page 221: Load (Ld)

    16 bits of the accumulator Acc. V2010 Copy the value in the lower 16 bits of the accumulator to V2010 V2010 Handheld Programmer Keystrokes SHFT ANDST SHFT 5-47 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 222: Load Double (Ldd)

    Load the value in V2000 and V2001 into the 32 bit accumulator Acc. OUTD V2011 V2010 V2010 Copy the value in the 32 bit accumulator to V2010 and V2011 Handheld Programmer Keystrokes SHFT ANDST SHFT 5-48 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 223: Load Formatted (Ldf)

    0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 0 OUTF Location Constant Y6 Y5 Y2 Y1 Copy the value from the specified number of bits in the accumulator to Y0 – Y6 Handheld Programmer Keystrokes SHFT SHFT ANDST SHFT SHFT 5-49 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 224: Load Address (Lda)

    16 bits of the accumulator Acc. V2000 V2000 Copy the value in lower 16 bits of the accumulator to V2000 Handheld Programmer Keystrokes SHFT ANDST SHFT 5-50 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 225 16 bits of the bits are set to zero accumulator Acc. V2010 Copy the value in the lower 16 bits of the accumulator to V2010 V2010 Handheld Programmer Keystrokes SHFT ANDST SHFT 5-51 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 226: Out Double (Outd)

    DirectSOFT V2001 V2000 V2000 SHFT ANDST Load the value in V2000 and V2001 into the accumulator Acc. OUTD SHFT V2010 Copy the value in the accumulator to V2010 and V2011 V2010 V2011 5-52 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 227: Out Formatted (Outf)

    Accumulator Copy the value of the specified number of bits from the accumulator to Location Constant Y26 Y25 Y24 Y23 Y22 Y21 Y20 Y20–Y26 Handheld Programmer Keystrokes SHFT SHFT ANDST SHFT SHFT 5-53 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 228 Copy the value in the lower 16 bits of the accumulator to V2002 Level 4 Level 5 V2002 Level 6 Handheld Programmer Keystrokes Level 7 SHFT Level 8 SHFT SHFT INST# SHFT SHFT SHFT INST# SHFT SHFT SHFT INST# SHFT 5-54 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 229: Logical Instructions (Accumulator)

    0 0 1 0 1 0 0 0 0 0 1 0 0 0 Acc. V2010 Copy the lower 16 bits of the accumulator to V2010 V2010 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT 5-55 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 230 0 0 1 0 1 0 0 0 0 0 1 0 0 0 36476A38 Acc. OUTD V2010 Copy the value in the V2011 V2010 accumulator to V2010 and V2011 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT SHFT SHFT SHFT 5-56 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 231 0 1 1 0 1 0 1 0 0 1 Acc. V2010 Copy the value in the lower 16 bits of the accumulator to V2010 V2010 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT 5-57 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 232: Or Double (Ord)

    0 1 1 0 1 0 1 0 0 1 1 0 1 0 Acc. OUTD V2010 Copy the value in the accumulator to V2010 and V2011 V2010 V2011 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT SHFT SHFT SHFT 5-58 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 233: Exclusive Or (Xor)

    0 1 0 0 1 1 1 0 0 1 0 0 0 0 1 0 Acc. V2010 Copy the lower 16 bits of the accumulator to V2010 V2010 Handheld Programmer Keystrokes SHFT SHFT ANDST SHFT SHFT SHFT SHFT 5-59 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 234: Exclusive Or Double (Xord)

    0 1 0 0 0 0 1 0 0 1 0 0 0 0 1 0 Acc. V2010 Copy the value in the accumulator to V2010 and V2011 V2011 V2010 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT SHFT SHFT SHFT SHFT 5-60 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 235: Compare (Cmp)

    Acc. Compared with V2000 Compare the value in the V2000 accumulator with the value in V2000 SP60 Handheld Programmer Keystrokes SHFT SHFT ANDST SHFT SHFT ORST SHFT STRN SHFT 5-61 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 236: Compare Double (Cmpd)

    Acc. Compared with CMPD V2010 Compare the value in the V2011 V2010 accumulator with the value in V2010 and V2011 SP60 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT ORST SHFT STRN SHFT 5-62 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 237: Math Instructions

    16 bits of the accumulator with the value in V2006 V2010 Copy the value in the lower V2010 16 bits of the accumulator to V2010 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT 5-63 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 238: Add Double (Addd)

    Add the value in the accumulator with the value in V2006 and V2007 OUTD V2010 V2011 V2010 Copy the value in the accumulator to V2010 and V2011 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT SHFT 5-64 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 239: Subtract (Sub)

    16 bits of the accumulator V2010 V2010 Copy the value in the lower 16 bits of the accumulator to V2010 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT SHFT 5-65 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 240: Subtract Double (Subd)

    The value in V2006 and V2007 is subtracted from the value in the accumulator OUTD V2010 V2011 V2010 Copy the value in the accumulator to V2010 and V2011 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT SHFT 5-66 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 241: Multiply (Mul)

    The value in V2006 is multiplied by the value in the accumulator OUTD V2011 V2010 V2010 Copy the value in the accumulator to V2010 and V2011 Handheld Programmer Keystrokes SHFT ANDST SHFT ORST ANDST SHFT 5-67 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 242 V2006 V2010 V2010 Copy the value in the lower 16 bits of the accumulator to V2010 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT 5-68 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 243: Increment Binary (Incb)

    In the following example, when C5 is on, the value in V2000 is decreased by 1. V2000 DirectSOFT Handheld Programmer Keystrokes DECB SHFT SHFT V2000 SHFT Decrement the binary value V2000 in V2000 by “1” 5-69 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 244: Shift Left (Shfl)

    0 0 1 1 0 0 0 1 0 0 0 0 0 0 0 0 Acc. accumulator to V2010 and V2011 V2011 V2010 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT ANDST SHFT 5-70 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 245: Shift Right (Shfr)

    0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 Acc. Copy the value in the accumulator to V2010 and V201 1 V2011 V2010 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT SHFT 5-71 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 246: Encode (Enco)

    “1” in the accumulator to a 5 bit binary value V2010 Copy the value in the lower 16 bits of the accumulator to V2010 Binary value V2010 for 12. Handheld Programmer Keystrokes SHFT ANDST SHFT INST# SHFT 5-72 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 247: Decode (Deco)

    0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 pattern in the accumulator and set the corresponding bit position to a “1” Handheld Programmer Keystrokes SHFT ANDST SHFT INST# 5-73 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 248: Number Conversion Instructions (Accumulator)

    OUTD V2010 The Binary (HEX) value copied to Copy the binary data in the V2010 V2011 V2010 accumulator to V2010 and V2011 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT 5-74 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 249: Binary Coded Decimal (Bcd)

    Acc. OUTD V2010 The BCD value Copy the BCD value in the copied to accumulator to V2010 and V2011 V2011 V2010 V2010 and V2011 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT 5-75 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 250 0 1 0 1 1 1 1 Invert the binary bit pattern in the accumulator OUTD V2010 V2011 V2010 Copy the value in the accumulator to V2010 and V2011 Handheld Programmer Keystrokes SHFT ANDST SHFT SHFT 5-76 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 251 Copy the specified table V2003 V2033 locations to a table V2030 beginning at location V2030 V2004 V2034 V2005 V2035 Handheld Programmer Keystrokes V2006 V2036 V2007 V2037 SHFT SHFT ANDST SHFT ANDST SHFT ORST INST# 5-77 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 252 When an offset is outside of the source information boundaries, then unknown data values will be transferred into the destination table. 5-78 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 253: Copy Data From A Data Label Area To V-Memory

    When an offset is outside of the source information boundaries, then unknown data values will be transferred into the destination table. 5-79 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 254: Cpu Control Instructions

    In the following example, when SP45 comes on indicating an I/O module failure, the CPU will stop operation and switch to the program mode. DirectSOFT Handheld Programmer Keystrokes SP45 SHFT STRN STOP SHFT SHFT INST# SP45 will turn on if there is an I/O module failure. 5-80 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 255: Program Control Instructions

    When contact X0 is ON, logic under the first MLS will be executed. When contact X0 and X2 are ON, logic under the second MLS will be executed. The MLR instructions note the end of the Master Control area. 5-81 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 256: Mls/Mlr Example

    X0 is on. The logic between the MLS K2 (C) and MLR K1 (D) will function only if input X10 and X0 is on. The last rung is not controlled by either of the MLS coils. DirectSOFT Handheld Programmer Keystrokes SHFT SHFT SHFT 5-82 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 257: Interrupt Instructions

    After interrupt routine execution, the ladder program resumes from the point at which it was interrupted. See Chapter 3, the section on Mode 40 (Interrupt) Operation for more details on interrupt configuration. In the DL105, only one interrupt is available. Operand Data Type DL130 Range...
  • Page 258 * The value entered, 3-999, must be followed by the digit 4 to complete the instruction. SETI RSTI NOTE: Only one software interrupt is allowed in the DL105 and it must be Int 0. 5-84 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 259: Message Instructions

    EEPROM. Make sure you consider the instruction execution times (shown in Appendix C) if you are attempting to use the FAULT instructions in applications that require faster than normal execution cycles. 5-85 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 260: Fault Example

    HEX ASCII for a blank is 20, a 1 is 31, 4 is 34 ...) SW 146 Direct SOFT Handheld Programmer Keystrokes FAULT SHFT ANDST DLBL SHFT SHFT ACON ANDST ANDST A SW SHFT INST# ANDN SHFT NCON INST# K 2031 SHFT INST# NCON K 3436 5-86 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 261: Data Label (Dlbl)

    HEX ASCII equivalent of numerical K aaa data for use with other instructions. Two digits can be stored in an NCON instruction. Operand Data Type DL130 Range Constant 0–FFFF 5-87 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 262: Data Label Example

    The DV-1000 Manual also has information on displaying messages. DirectSOFT DLBL ACON A SW NCON K 2031 NCON K 3436 Handheld Programmer Keystrokes SHFT SHFT ANDST ANDST SHFT INST# ANDN SHFT INST# SHFT INST# 5-88 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 263 nstructIon hapter hapter hapter rogrammIng In This Chapter... Introduction ....................... 6-2 Step Transitions ......................6-4 Overview of Drum Operation ................... 6-8 Drum Control Techniques ..................6-10 Drum Instructions ....................6-12...

  • Page 264: Chapter 6: Drum Instruction Programming

    Electronic drums provide the benefits of mechanical drums and more. For example, they have a preset feature that is impossible for mechanical drums: The preset function lets you move from the present step directly to any other step on command! DL105 User Manual, 3rd Ed. Rev. F...

  • Page 265: Drum Chart Representation

    Compare the two, and you will find that they are equivalent! If you can see their equivalence, you are well on your way to understanding drum instruction operation. Step Output DL105 User Manual, 3rd Ed. Rev. F...

  • Page 266: Step Transitions

    The drum spends a specific amount of time in each step, given by the formula: Time in step = 0.01 seconds X Timebase x Counts per step DL105 User Manual, 3rd Ed. Rev. F...

  • Page 267: Timer And Event Transitions

    (X0) remains true. When the counts for Step 1 have expired, then the drum moves to Step 2. The outputs change immediately to match the new pattern for Step 2. DL105 User Manual, 3rd Ed. Rev. F...

  • Page 268: Event-Only Transitions

    1 in this case. The value of CT12 changes only if the ladder program writes to it, or the drum instruction is edited and the program is restarted. Counter bit CT10 turns on when the drum cycle is complete, and turns off when the drum is reset. DL105 User Manual, 3rd Ed. Rev. F...

  • Page 269: Last Step Completion

    Complete Outputs: F F F f f f F f f F f F F F f F Reset input Active? Reset Reset Drum Complete bit CT10 = 0 Go to Preset Step DL105 User Manual, 3rd Ed. Rev. F...

  • Page 270: Overview Of Drum Operation

    • Preset Step – A step number from 1 to 16 that you define (typically is step 1). The drum moves to this step whenever Reset is on, and whenever the CPU first enters run mode. DL105 User Manual, 3rd Ed. Rev. F...

  • Page 271: Powerup State Of Drum Registers

    The default option is the retentive case. This means that if you initialize scratchpad V-memory, the memory will be retentive. DL105 User Manual, 3rd Ed. Rev. F...

  • Page 272: Drum Control Techniques

    Drum Complete bit (CT10), and forces the drum to enter the preset step. NOTE: The timing diagram shows all steps using equal time durations. Step times can vary greatly, depending on the counts/step programmed. 6-10 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 273: Self-Resetting Drum

    Just use a control relay contact such as C0 for the step transition event. Elsewhere in ladder logic, you may use C0 as an output coil, making it dependent on many other “events” (contacts). 6-11 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 274: Drum Instructions

    Preset Step 1–16 Timer base cccc 0.01–99.99 seconds Counts per step dddd 0–9999 Event eeee X, Y, C, S, T, CT See page 4-29 Discrete Outputs ffff X, Y, C See page 4-29 6-12 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 275 In the last rung, the Drum Complete bit (CT4) turns on output Y0 upon completion of the last step (step 11). A drum reset also resets CT4. Direct SOFT Display 6-13 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 276: Handheld Programmer Drum Mnemonics

    DEF K0000 0–9999 Events eeee DEF K0000 X, Y, C, S, T, CT, SP See page 4-29 Output points ffff DEF K0000 X, Y, C Output Pattern gggg DEF K0000 0 - FFFF 6-14 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 277 NEXT ( DEF K0000 ) ( DEF K0000 ) ( DEF 0000 ) SHFT NEXT NEXT ( DEF 0000 ) SHFT NEXT ( DEF K0000 ) NEXT (Continued on next page ) 6-15 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 278 NOTE: Remember, you may use the NXT and PREV keys to skip past entries for unused outputs or steps. NOTE: For ease of operation when using the EDRUM instruction, we recommend using DirectSOFT over the handheld programmer. 6-16 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 279 hapter hapter hapter PLUS tage RogRamming In This Chapter... Introduction to Stage Programming ................ 7-2 Learning to Draw State Transition Diagrams ............7-3 Using the Stage Jump Instruction for State Transitions ........... 7-7 Stage Program Example: Toggle On/Off Lamp Controller ........7-8 Four Steps to Writing a Stage Program ..............

  • Page 280: Introduction To Stage Programming

    • Study each stage programing concept by working through each example. The examples build progressively on each other. • Read the Stage Questions and Answers at the end of the chapter for a quick review. DL105 User Manual, 3rd Ed. Rev. F...

  • Page 281: Learning To Draw State Transition Diagrams

    ON state. In a boolean sense, Y0=ON state. Next, we will implement the state diagram first as RLL, then as a stage program. This will help you see the relationship between the two methods in problem solving. DL105 User Manual, 3rd Ed. Rev. F...

  • Page 282: Rll Equivalent

    S0 instruction executes, which simply turns off the Stage bit S1 and turns on Stage bit S0. On the next PLC scan, the CPU will not execute Stage S1, so the motor output Y0 will turn off. The Off state (Stage 0) will be ready for the next cycle. DL105 User Manual, 3rd Ed. Rev. F...

  • Page 283: Let's Compare

    NOTE: If the ISG is within the retentive range for stages, the ISG will remain in the state it was in before power down and will NOT turn itself on during the first scan. DL105 User Manual, 3rd Ed. Rev. F...

  • Page 284: What Stage Bits Do

    • Any order – You can skip numbers and sequence the stage numbers in any order. • Last Stage – The last stage in the ladder program includes all rungs from its stage box until the end coil. DL105 User Manual, 3rd Ed. Rev. F...

  • Page 285: Using The Stage Jump Instruction For State Transitions

    Jmp Note: Assume we start with Stage 0 active and stage 1 inactive for both examples. NOTE: Assume we start with Stage 0 active and Stage 1 inactive for both examples. DL105 User Manual, 3rd Ed. Rev. F...

  • Page 286: Stage Program Example: Toggle On/Off Lamp Controller

    (ISG). In the ON state, we add special relay contact SP1, which is always on. Push–Off State Note that even as our programs grow more complex, it is still easy to correlate the state transition diagram with the stage program! DL105 User Manual, 3rd Ed. Rev. F...

  • Page 287: Four Steps To Writing A Stage Program

    Soon you will be able to start with a word description of an application and create a stage program in one easy session! DL105 User Manual, 3rd Ed. Rev. F...

  • Page 288: Stage Program Example: A Garage Door Opener

    Down limit The controller has two outputs to drive the motor. Lower Y1 is the up (raise the door) command, and Y2 is the down (lower the door) command. 7-10 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 289: Draw The State Diagram

    Stage S5 to the DOWN stage S0, where we began. NOTE: The only thing special about an initial stage (ISG) is that it is automatically active at power-up. Afterwards, it is just like any other. DL105 User Manual, 3rd Ed. Rev. F 7-11...

  • Page 290: Add Safety Light Feature

    Light stage. The path out of the Light stage goes nowhere, indicating the Light stage becomes inactive, and the light goes out! Output equations: Y1 = RAISE Y2 = LOWER Y3 = LIGHT RAISE Push–UP DOWN LIGHT LOWER Push–DOWN 7-12 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 291: Using A Timer Inside A Stage

    Stage 6. That is, the door can go up, down, or whatever, but the light will be on for precisely 3 minutes. K1800 7-13 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 292: Exclusive Transitions

    The second and third rungs implement the transitions we need. Note to Push-UP the opposite relay contact usage for X3, which ensures the stage will execute only one of the JMP instructions. 7-14 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 293: Stage Program Design Considerations

    The monitor stage could set the stage bit for Status and Reset the stages Control and Recipe. 7-15 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 294: How Instructions Work Inside Stages

    Drum – Realize the drum sequencer is its own process, and is a different programming method than stage programming. If you need to use a drum and stages, be sure to place the drum instruction in an ISG stage that is always active. 7-16 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 295: Stage Counter

    The standard Counter instruction does not have this global reset capability. You may still use a regular Counter instruction inside a stage, however, the reset input to the counter is the only way to reset it. DL105 User Manual, 3rd Ed. Rev. F 7-17...

  • Page 296: Power Flow Transition Technique

    Reference to Transition Jump Set Stage a stage Logic Reset Stage The following diagram is a typical stage view of a ladder program containing stages. Note the left-to-right direction of the flow chart. 7-18 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 297: Rll Plus (Stage) Instructions

    Stage and Jump instructions to create a structured program. DirectSOFT Handheld Programmer Keystrokes S(SG) X(IN) Y(OUT) X(IN) S(SG) X(IN) S(SG) S(SG) X(IN) Y(OUT) S(SG) X(IN) Y(OUT) X(IN) S(SG) S(SG) 7-19 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 298: Initial Stage (Isg)

    The active stage that contains the Jump will be deactivated one scan after the Jump instruction is executed. Operand Data Type DL130 Range Stage 0-377 7-20 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 299 NOTE: The F1-130 CPU does not have the Not Jump instruction (as does other PLC families). You may still achieve the same result by using the Jump instruction, while inverting the sense of contact logic that activates that instruction. DL105 User Manual, 3rd Ed. Rev. F 7-21...

  • Page 300: Questions And Answers About Stage Programming

    Stage Jump instruction executed in the stage above, naming the stage below. Power flow transitions are more difficult to edit in DirectSOFT; we list them separately from two preceding questions. 7-22 DL105 User Manual, 3rd Ed. Rev. F...
  • Page 301 And a good process design will be mostly sequential, with only one stage on at a time. However, all the processes in the program may be active simultaneously. 7-23 DL105 User Manual, 3rd Ed. Rev. F...

  • Page 302: Maintenance And Troubleshooting

    hapter hapter hapter aintenance and roubleshooting In This Chapter... Hardware System Maintenance ................8-2 Diagnostics ......................... 8-3 CPU Error Indicators ....................8-10 PWR Indicator ......................8-11 Communications Problems ..................8-13 I/O Module Troubleshooting .................. 8-14 Noise Troubleshooting .................... 8-17 Machine Startup and Program Troubleshooting ........... 8-18...

  • Page 303: Hardware System Maintenance

    • Fuses or breakers - verify that all fuses and breakers are intact. • DL105 Air Vents - check that all air vents are clear. If the exterior case needs cleaning, disconnect the input power, and carefully wipe the case using a damp cloth.

  • Page 304: Diagnostics

    Appendix B in this manual has a complete list of error messages sorted by error number. Many of these messages point to supplemental memory locations which can be referenced for additional related information. These memory references are in the form of V-memory and SPs (special relays). DL105 User Manual, 3rd Ed. Rev. C...

  • Page 305: V-Memory Error Code Locations

    Data is not in BCD SP41 Non-critical error SP76 Load zero SP43 Battery low SP44 Program memory error SP50 Fault instruction was executed SP51 Watchdog timeout SP52 Syntax error SP53 Cannot solve the logic DL105 User Manual, 3rd Ed. Rev. C...
  • Page 306 Invalid instruction E640 Mis-compare E520 Bad operation - CPU in Run E650 Handheld Programmer system error E524 Bad operation - CPU in Program E651 Handheld Programmer ROM error E652 Handheld Programmer RAM error DL105 User Manual, 3rd Ed. Rev. C...

  • Page 307: Program Error Codes

    Logic Error E436 Invalid INT address E464 Missing Circuit E438 Invalid IRT address E471 Duplicate coil reference E440 Invalid Data address E472 Duplicate TMR reference E441 ACON/NCON E473 Duplicate CNT reference E451 Bad MLS/MLR DL105 User Manual, 3rd Ed. Rev. C...

  • Page 308: Cpu Error Indicators

    The best way to check for a faulty PLC is to substitute a known good one to see if this corrects the problem. The removable connectors on the DL105 make this relatively easy. If there has been a major power surge, it is possible the PLC internal power supply has been damaged.

  • Page 309: Run Indicator

    For problems in communicating with DirectSOFT on a personal computer, refer to the DirectSOFT manual. It includes a troubleshooting section that can help you diagnose PC problems in communications port setup, address or interrupt conflicts, etc. DL105 User Manual, 3rd Ed. Rev. C...

  • Page 310: Some Quick Steps

    If you suspect an I/O error, there are several things that could be causing the problem. • High-Speed I/O configuration error • A blown fuse in your machine or panel (the DL105 does not have internal I/O fuses). • A loose terminal block.

  • Page 311: Handheld Programmer Keystrokes Used To Test An Output Point

    Chapter 8: Maintenance and Troubleshooting Testing Output Points Output points can be set on or off in the DL105 series CPUs. If you want to do an I/O check out independent of the application program, follow the procedure below: Step Action Use a Handheld Programmer or DirectSOFT to communicate online to the PLC.

  • Page 312: Noise Troubleshooting

    Switching DC power supplies commonly generate more noise than linear supplies. • Separate input wiring from output wiring. Never run I/O wiring close to high voltage wiring. 8-11 DL105 User Manual, 3rd Ed. Rev. C...

  • Page 313: Machine Startup And Program Troubleshooting

    Chapter 8: Maintenance and Troubleshooting Machine Startup and Program Troubleshooting The DL105 Micro PLCs provide several features to help you debug your program before and during machine startup. This section discusses the following topics which can be very helpful. • Program Syntax Check •...

  • Page 314: Special Instructions

    CR to control the instruction with a switch or a programming device. Or, you could add the instruction without any conditions so the selected outputs would be disabled at all times. PAUSE disables Y0 and Y1 Normal Program Y0 – Y1 PAUSE 8-13 DL105 User Manual, 3rd Ed. Rev. C...

  • Page 315: Duplicate Reference Check

    NOTE: You can use the same coil in more than one location, especially in programs containing Stage instructions and / or OROUT instructions. The Duplicate Reference check will find occurrences, even though they are acceptable. 8-14 DL105 User Manual, 3rd Ed. Rev. C...

  • Page 316: Run Time Edits

    Chapter 8: Maintenance and Troubleshooting Run Time Edits The DL105 Micro PLC allows you to make changes to the application program during Run Mode. These edits are not “bumpless.” Instead, CPU scan is momentarily interrupted (and the outputs are maintained in their current state) until the program change is complete. This means if the output is off, it will remain off until the program change is complete.
  • Page 317 Press the arrow key to move to the X. Then enter the new contact (C10). RUNTIME EDIT? SHFT STR C10 Press ENT to confirm the change (Note, once you press ENT, the next address is displayed. OR C0 8-16 DL105 User Manual, 3rd Ed. Rev. C...

  • Page 318: Forcing I/O Points

    Solid fill indicates point is on. keystrokes to force Y10 ON SHFT SHFT BIT FORCE From a clear display, use the following No fill indicates point is off. keystrokes to force Y10 OFF SHFT SHFT BIT FORCE 8-17 DL105 User Manual, 3rd Ed. Rev. C...

  • Page 319: Reset The Plc To Factory Defaults

    Port 2 or another configurable port, you may be disconnected when this operation is complete. NOTE: Retentive ranges will be reset to the factory settings. NOTE: Manually addressed IO will be reset to factory default settings. 8-18 DL105 User Manual, 3rd Ed. Rev. C...
  • Page 320 Step Two – While connected with DirectSoft, go the PLC menu and then to the “Setup” submenu and select; “Initialize Scratch Pad” and press “Ok The PLC has now been reset to factory defaults and you can proceed to program the PLC 8-19 DL105 User Manual, 3rd Ed. Rev. C...

  • Page 321: Auxiliary Functions

    ppendix ppendix ppendix uxiliAry unctions In This Appendix... Introduction ......................A-2 AUX 2* — RLL Operations ..................A-4 AUX 3* — V-memory Operations ................A-4 AUX 4* — I/O Configuration ..................A-5 AUX 5* — CPU Configuration ................... A-5 AUX 6* —...

  • Page 322: Purpose Of Auxiliary Functions

    AUX functions operate, you should supplement this information with the documentation for your choice of programming device. Note, the Handheld Programmer may have additional AUX functions that are not supported with the DL105 PLCs. AUX Function and Description DL105 AUX Function and Description DL105 AUX 2* –...

  • Page 323: Accessing Aux Functions Via The Handheld Programmer

    Press ENT to select sub-menus AUX·3*·V·OPERATIONS · AUX·31·CLR· V·MEMORY· You can also enter the exact AUX number to go straight to the sub-menu. Enter the AUX number directly AUX·3*·V·OPERATIONS · AUX·31·CLR· V·MEMORY· DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 324: Aux 2* - Rll Operations

    AUX 31 · Clear V- Memory AUX 31 clears all the information from the V-memory locations available for general use. This AUX function is available on the PLC/Clear PLC sub-menu within DirectSOFT. DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 325: Aux 4* - I/O Configuration

    AUX 51 · Modify Program Name DL105 PLCs can use a program name for the CPU program or a program stored on EEPROM in the Handheld Programmer. (Note, you cannot have multiple programs stored on the EEPROM.) The program name can be up to eight characters in length and can use any of the available characters (A- Z, 0- 9).

  • Page 326: Aux 5B Counter Interface Configuration

    DirectSOFT by using the PLC/Setup sub-menu. WARNING: The DL105 CPUs do not have battery-backed RAM. The super-capacitor will retain the values in the event of a power loss, but only up to 3 weeks. (The retention time may be as short as 4 1/2 days in 60 degree C operating temperature.)

  • Page 327: Aux 7* - Eeprom Operations

    AUX 72 · HPP EEPROM to CPU AUX 72 copies information from the EEPROM installed in the Handheld Programmer to CPU memory in the DL105. You can copy different portions of EEPROM (HP) memory to the CPU memory as shown in the previous table.

  • Page 328: Aux 8* - Password Operations

    WARNING: Make sure you remember the password before you lock the CPU. Once the CPU is locked you cannot view, change, or erase the password. If you do not remember the password, you have to return the CPU to the factory for password removal. DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 329 Appendix A: Auxiliary Functions NOTE: The DL105 CPUs support multi-level password protection of the ladder program. This allows password protection while not locking the communication port to an operator interface. The multi-level password can be invoked by creating a password with an upper case “A” followed by seven numeric characters (e.g.
  • Page 330 DL105 E rror oDEs In This Appendix... Error Code Tables ...................... B-2...
  • Page 331 RAM FAILURE again. Correct any grounding problems. If the error returns replace the CPU. E210 A short duration power drop-out occurred on the main power line supplying power to the base. POWER FAULT DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 332 An INT must be programmed after the end statement, not in the main body of the program. SP52 will be ON and the error code will be stored in V7755. INVALID INT ADDRESS DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 333 Two or more OUT instructions reference the same I/O point. DUPLICATE COIL REFERENCE E472 Two or more TMR instructions reference the same number. DUPLICATE TMR REFERENCE E473 Two or more CNT instructions reference the same number. DUPLICATE CNT REFERENCE DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 334 The password used to unlock the CPU with AUX 82 was incorrect. WRONG PASSWORD E542 The CPU powered up with an invalid password and reset the password to 00000000. A password may be re-entered using AUX 81. PASSWORD RESET DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 335 If the error returns replace the handheld programmer. HPP ROM ERROR E652 A RAM error has occurred in the handheld programmer. Power cycle the handheld programmer. If the error returns replace the handheld programmer. HPP RAM ERROR DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 336 ppendix ppendix ppendix nstructIon xEcutIon ImEs In This Appendix... Introduction ....................... C-2 Instruction Execution Times ..................C-3...

  • Page 337: V-Memory Data Registers

    Appendix C: Instruction Execution Times Introduction This appendix contains several tables that provide the instruction execution times for DL105 Micro PLCs. Many of the execution times depend on the type of data used with the instruction. Registers may be classified into the following types: •...

  • Page 338: Instruction Execution Times

    15µs + 4µs x N 1st # → X, Y, C, S 17.7 µs 6.8 µs 2nd # → X, Y, C, S → (N pt) 10.5 µs + 5.2 µs x N 6.8 µs DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 339 V: Bit Reg. 158µs 12.0 µs K: Constant 55µs 12.0 µs V: Bit Reg. → V: Data Reg. 158µs 12.0 µs V: Bit Reg. 239µs 12.0 µs K: Constant 137µs 12.0 µs DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 340 V: Bit Reg. 158µs 12.0 µs K: Constant 55µs 12.0 µs V: Bit Reg. → V: Data Reg. 158µs 12.0 µs V: Bit Reg. 240µs 12.0 µs K: Constant 137µs 12.0 µs DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 341 2nd # → Y → (N pt) 5.5 µs + 20 x N 6.8 µs 1st # → Y 25.5 µs 6.8 µs RSTI 2nd # → Y → (N pt) 5µs + 20.5 x N 6.8 µs DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 342 → → V: Data Reg. 103µs 74µs V: Bit Reg. 310µs 281µs K: Constant 102µs 70µs → (N points to shift) 30µs + 4.6 µs x N 17.2 µs EDRUM 320µs 221µs DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 343: Accumulator Data Instructions

    P: Indir (Data) 196µs 8.4 µs P: Indir (Bit) 384µs 8.4 µs → OUTF X, Y, C, → K: Constant 36µs + 7.6 µs x N 8µs (N pt) None 55µs 17.2 µs DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 344: Logical Instructions

    10.6 µs K: Constant 899µs 8.4 µs V: Data Reg. INCB 83µs 10.4 µs V: Bit Reg. 349µs 10.4 µs V: Data Reg. DECB 82µs 10.4 µs V: Bit Reg 351µs 10.4 µs DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 345: Bit Instructions

    –– –– Move E to V: Bit Reg. 250µs + 201 x N 6.2 µs Move E to V: Bit Reg. –– –– N= # of Words LDLBL 58µs 8.4 µs C-10 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 346 8.4 µs V: Data Reg. (N bits) 171µs 8.4 µs V: Bit Reg. (N bits) 253µs K: Constant (N bits) 2798µs 8.4 µs DLBL 0µs 0µs NCON 0µs 0µs ACON 0µs 0µs C-11 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 347: Rll Plus Instructions

    Appendix C: Instruction Execution Times PLUS Instructions PLUS Instructions DL105 Instruction Legal Data Types Execute Non Execute 31µs 32µs 31µs 32µs 14µs 8µs C-12 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 348: S Pecial R Elays

    In This Appendix... DL105 PLC Special Relays ..................D-2...

  • Page 349: Startup And Real-Time Relays

    ON when the CPU is in the program mode. mode SP20 Forced stop mode ON when the STOP instruction is executed. ON when interrupts have been enabled using the ENI SP22 Interrupt enabled instruction. DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 350: System Monitoring

    ON if a BCD number is expected and a non BCD number is SP75 Data error encountered. ON when any instruction loads a value of zero into the SP76 Load zero accumulator. DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 351 Current = target value value equals the value in: SP554 V2350 SP555 V2352 SP556 V2354 SP557 V2356 SP560 V2360 SP561 V2362 SP562 V2364 SP563 V2366 SP564 V2370 SP565 V2372 SP566 V2374 SP567 V2376 DL105 PLC User Manual, 3rd Ed. Rev. F...
  • Page 352 DL105 PLC M eMory In This Appendix... DL105 PLC Memory ....................E-2...
  • Page 353 When designing a PLC application, it is important for the PLC user to understand the different types of memory in the PLC. Two types of memory are used by the DL105 CPU, RAM and EEPROM. This memory can be configured by the PLC user as either retentive or non- retentive memory.

  • Page 354: European Union

    ppendix ppendix ppendix uropEan nion (cE) irEctivEs In This Appendix... European Union (EU) Directives ................F-2 Basic EMC Installation Guidelines ................F-5...

  • Page 355: European Union (Eu) Directives

    Certain standards within each Directive already require mandatory compliance. The EMC Directive, which has gained the most attention, became mandatory as of January 1, 1996. The Low Voltage Directive became mandatory as of January 1, 1997. DL105 User Manual, 3rd Ed. Rev. F...
  • Page 356 (including any amendments) applies. -2-32:1975 Part 2 Test Ed The DL105 system, when properly installed and used, conforms to the Electromagnetic Compatibility (EMC), Low Voltage Directive, and Machinery Directive requirements of the following standards: • Product Specific Standard for Programmable Controllers EN61131–2:2003 Programmable controllers, equipment requirements and tests.

  • Page 357: General Safety

    Quickest contact is via the web at: http://ec.europa.eu/growth/single-market/european-standards/harmonised-standards. Another source is the British Standards Institution at: British Standards Institution – Sales Department, Linford Wood: Milton Keynes, MK14 6LE, United Kingdom. The quickest contact is via the web at www.bsigroup.com DL105 User Manual, 3rd Ed. Rev. F...

  • Page 358: Basic Emc Installation Guidelines

    Machinery and Low Voltage Directives. House all control equipment in an industry- standard, lockable steel enclosure and use metallic conduit for wire runs and cables. * As of July 22, 2017 DL105 no longer meets CE compliance (see Declaration of Conformity for specific product requirements).

  • Page 359: Suppression And Fusing

    Appendix F: European Union Directives (CE) NOTE: As of July 22, 2017, the DL105 series does not meet CE compliance. Suppression and Fusing In order to comply with the fire risk requirements of the Low Voltage and Machinery Directive electrical standards (EN 61010–1 and EN 60204–1), by limiting the power into “unlimited”...

  • Page 360: Equipotential Grounding

    Shielded cables are also efficient emitters of RF noise from the PLC system, and can interact in a parasitic manner in networks and between multiple sources of interference. DL105 User Manual, 3rd Ed. Rev. F...

  • Page 361: Analog And Rs232 Cables

    PLCs and/or operator interfaces should be routed well away from other equipment and its associated cabling. You can make special serial cables where the cable shield is connected to the enclosure’s earth ground at both ends, the same way that external cables are connected. DL105 User Manual, 3rd Ed. Rev. F...

  • Page 362: Analog Modules And Rf Interference

    Appendix F: European Union Directives (CE) Analog Modules and RF Interference All Automationdirect products are tested to withstand field strength levels up to 10V/m, which is the maximum required by the relevant EU standards. While all products pass this test, analog modules will typically exhibit deviations of their readings.

  • Page 363: N Umbering S Ystems

    Hexadecimal Numbering System ................G-3 Octal Numbering System ..................G-4 Binary Coded Decimal (BCD) Numbering System ...........G-5 Real (Floating Point) Numbering System ..............G-6 BCD/Binary/Decimal/Hex/Octal - What is the Difference? ........G-7 Data Type Mismatch ....................G-8 Signed vs. Unsigned Integers ..................G-9 AutomationDirect.com Products and Data Types ..........G-10...

  • Page 364: Binary Numbering System

    213 (1*2 + 1*2 +1*2 + 1*2 +1*2 or 128 + 64 + 16 Binary/ Decimal Bit Pattern Bit # Power Decimal Bit Value Max. Value 65535 Table 2 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 365: Hexadecimal Numbering System

    0x. Thus, the hex number “D8AF“ can also be written “D8AFh“, where the lower case “h” at the end is just a label to make sure we know that it is a hex number. Also, D8AF can be written with a labeling prefix as “0xD8AF”. DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 366: Octal Numbering System

    (d x 80) + (d x 81) + (d x 82) + (d x 83) where “d“ means digit. This is the same format used in the binary, decimal, or hexadecimal systems except that the base number for octal is 8. DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 367: Binary Coded Decimal (Bcd) Numbering System

    Bit # Power Bit Value Max. Value Table 5 One plus for BCD is that it reads like a decimal number, whereas 867 in BCD would mean 867 decimal. No conversion is needed. DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 368: Real (Floating Point) Numbering System

    • The first bit of the mantissa is typically assumed to be “1.fff“, where “f“ is the field of fraction bits. The Internet can provide a more in-depth explanation of the floating-point numbering system. DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 369: Bcd/Binary/Decimal/Hex/Octal - What Is The Difference

    The unfortunate side effect is that unless the data type is documented, it’s difficult to know what the data type is unless it contains the letters A- F. DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 370: Data Type Mismatch

    The decimal values of 67 and 4660 are used. Example of Decimal Number Represented by Bit Patterns Bit Pattern Bit Pattern 4660 Decimal 0110 0111 0100 0110 0110 0000 Binary 0100 0011 0001 0010 0011 0100 Octal 11064 DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 371: Signed Vs. Unsigned Integers

    More information about 2’s complement can be found on -100 1111 1111 1001 1100 the Internet, however most of the websites deal with 8-bit examples. There are many websites to search for more Table 12 expansive information. DL105 PLC User Manual, 3rd Ed. Rev. F...

  • Page 372: Automationdirect.com Products And Data Types

    “BCD int 16“. Binary format is either “Unsigned int 16“ or “Signed int 16“ depending on whether or not the value can be negative. Real number format is “Floating PT 32”. Other available formats are, “BCD int 32“, “Unsigned int 32“ and “Signed int 32“. G-10 DL105 PLC User Manual, 3rd Ed. Rev. F...

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