AutomationDirect DL105 Manuals

Manuals and User Guides for AutomationDirect DL105. We have 2 AutomationDirect DL105 manuals available for free PDF download: User Manual

AutomationDirect DL105 User Manual (372 pages)

Brand: AutomationDirect | Category: Controller | Size: 18 MB

Marcas Registradas
3
Marques de Commerce
4
Table of Contents
6
Getting Started
22
Chapter 1: Getting Started
23
Introduction
23
The Purpose of this Manual
23
Where to Begin
23
Supplemental Manuals
23
Technical Support
23
Conventions Used
24
Key Topics for each Chapter
24
DL105 Micro PLC Components
25
The DL105 Micro PLC Family
25
Programming Methods
26
Directsoft Programming for Windows
26
Handheld Programmer
26
I/O Quick Chart Selection
27
Quick Start for PLC Checkout and Programming
28
Step 1: Unpack the Recommended DL105 Equipment
28
Step 2: Connect Switches to Input Terminals
29
F1-130Ar, F1-130Ad, F1-130Aa
29
F1-130Dr, F1-130Dd-D
29
Step 3: Connect the Power Wiring
30
Step 4: Connect the Programming Device
30
Step 5: Switch on the System Power
31
Step 6: Initialize Scratchpad Memory
31
Step 7: Enter a Ladder Program
31
Steps to Designing a Successful System
32
Step 1: Review the Installation Guidelines
32
Step 2: Understand PLC Setup Procedures
32
Step 3: Review the I/O Selection Criteria
32
Step 4: Choose a System Wiring Strategy
32
Step 5: Understand the System Operation
32
Step 6: Review the Programming Concepts
33
Step 7: Choose the Instructions
33
Step 8: Understand the Maintenance and Troubleshooting Procedures
33
Questions and Answers about DL105 Micro Plcs
34
Safety Guidelines
37
Plan for Safety
37
Safety Techniques
37
Three Levels of Protection
38
Emergency Stops
38
Emergency Power Disconnect
39
Orderly System Shutdown
39
Class 1, Division 2 Approval
39
Orientation to DL105 Front Panel
40
Accessing the I/O Terminals
40
Protective Sheet for DL105 Vents
41
Connector Removal
41
Mounting Guidelines
42
Unit Dimensions
42
Enclosures
42
Panel Layout & Clearances
43
Agency Approvals
44
Environmental Specifications
44
Using Mounting Rails
45
DIN Rail Dimensions
45
Wiring Guidelines
46
Power Input Wiring
46
Fuse Protection for Input Power
46
External Power Source
47
Planning the Wiring Routes
48
Fuse Protection for Input and Output Circuits
48
I/O Point Numbering
49
System Wiring Strategies
49
PLC Isolation Boundaries
49
Powering I/O Circuits with the Auxiliary Supply
51
Powering I/O Circuits Using Separate Supplies
52
Connecting Operator Interface Devices
53
Connecting Programming Devices
53
Sinking / Sourcing Concepts
54
I/O "Common" Terminal Concepts
55
Connecting DC I/O to "Solid State" Field Devices
56
Solid State Input Sensors
56
Surge Suppression for Inductive Loads
59
Prolonging Relay Contact Life
60
DC Input Wiring Methods
61
DC Output Wiring Methods
62
High-Speed I/O Wiring Methods
63
F1-04SIM Input Simulator Wiring
64
Wiring Diagrams and Specifications
65
F1-130AR I/O Wiring Diagram
65
Auxiliary +24V Power Supply
66
F1-130AR General Specifications
66
F1-130AR Relay Output Specifications
67
F1-130DR/ F1-130DR-CE I/O Wiring Diagram
68
Auxiliary +24V Power Supply
69
F1-130DR/ F1-130DR-CE Relay Output Specifications
70
F1-130AD I/O Wiring Diagram
71
Auxiliary +24V Power Supply
71
F1-130AD General Specifications
72
F1-130AD I/O DC Output Specifications
73
F1-130DD/ F1-130DD-CE I/O Wiring Diagram
74
Auxiliary +24V Power Supply
74
F1-130DD/ F130-DD-CE General Specifications
75
F1-130DD/ F130-DD-CE DC Output Specifications
76
F1-130AA I/O Wiring Diagram
77
Auxiliary +24V Power Supply
77
F1-130AA General Specifications
78
F1-130AA I/O DC Output Specifications
79
F1-130DA I/O Wiring Diagram
80
Auxiliary +24V Power Supply
80
F1-130DA General Specifications
81
F1-130DA AC Output Specifications
82
F1-130DR-D I/O Wiring Diagram
83
No Auxiliary +24V Power Supply
83
F1-130DR-D General Specifications
84
F1-130DR/ F1-130DR-CE Relay Output Specifications
85
F1-130DD-D I/O Wiring Diagram
86
No Auxiliary +24V Power Supply
86
F1-130DD-D General Specifications
87
F1-130DD-D DC Output Specifications
88
Glossary of Specification Terms
89
Chapter 3: High-Speed Input and Pulse Output Features
91
Introduction
91
Built-In Motion Control Solution
91
Dedicated High- Speed I/O Circuit
92
Wiring Diagrams for each HSIO Mode
92
Choosing the HSIO Operating Mode
93
Understanding the Six Modes
93
Default Mode
93
Configuring the HSIO Mode
94
Configuring Inputs X0-X3
94
Mode 10: High-Speed Counter
95
Purpose
95
Functional Block Diagram
95
Wiring Diagram
96
Interfacing to Counter Outputs
96
Setup for Mode 10
97
Preset Data Starting Location
98
Using Fewer than 24 Presets
98
Equal Relay Numbers
98
Calculating Your Preset Values
99
Input Configuration
99
Writing Your Control Program
100
Program Example: Counter Without Preset
100
Counter with Presets Program Example
102
Counter with Preload Program Example
104
Troubleshooting Guide for Mode 10
105
Symptom: the Counter Does Not Count
105
Symptom: the Counter Counts but the Presets Do Not Function
105
Symptom: the Counter Counts up but will Not Reset
105
Mode 20: Quadrature Counter
106
Purpose
106
Functional Block Diagram
106
Quadrature Encoder Signals
106
Wiring Diagram
107
Interfacing to Encoder Outputs
107
Setup for Mode 20
108
Input Configuration
108
Writing Your Control Program
109
Quadrature Counter W/Preload Program Example
109
Select Mode
110
Counter Preload Program Example
111
Troubleshooting Guide for Mode 20
111
Symptom: the Counter Counts up and down but will Not Reset
111
Mode 30: Pulse Output
112
Functional Block Diagram
113
Wiring Diagram
114
Interfacing to Drive Inputs
114
Motion Profile Specifications
115
Physical I/O Configuration
115
Logical I/O Functions
115
Setup for Mode 30
116
Profile / Velocity Select Register
116
Profile Parameter Table
117
Trapezoidal Profile
117
Registration Profile
117
Velocity Profile
117
Choosing the Profile Type
118
Trapezoidal Profile Defined
118
Registration and Home Search Profiles Defined
118
Velocity Profile Defined
118
Trapezoidal Profile Operation
118
Registration Profile Operation
118
Velocity Profile Operation
118
Trapezoidal Profile Operation
119
Trapezoidal Profile Applications
119
Trapezoidal Profile Program Example
120
Preload Position Value
121
Registration Profile Operation
122
Registration Applications
122
Registration Profile Program Example
123
Home Search Program Example
125
Velocity Profile Operation
127
Velocity Profile Program Example
128
Set Velocity
129
Start Profile
129
Pulse Output Error Codes
130
Troubleshooting Guide for Mode 30
130
Symptom: the Stepper Motor Does Not Rotate
130
Symptom: the Motor Turns in the Wrong Direction
131
Mode 40: High-Speed Interrupts
132
Functional Block Diagram
132
Setup for Mode 40
133
Interrupts and the Ladder Program
133
External Interrupt Timing Parameters
134
Timed Interrupt Parameters
134
Input / Timed INT Configuration
134
External Interrupt Program Example
135
Interrupt Routine
135
Timed Interrupt Program Example
136
Mode 50: Pulse Catch Input
137
Purpose
137
Functional Block Diagram
137
Pulse Catch Timing Parameters
137
Input Configuration
138
Pulse Catch Program Example
139
Main Program
139
Mode 60: Discrete Inputs with Filter
140
Purpose
140
Functional Block Diagram
140
Input Filter Timing Parameters
140
Input Configuration
141
Filtered Inputs Program Example
142
Chapter 4: CPU Specifications and Operation
144
Introduction
144
DL105 CPU Features
144
CPU Specifications
145
CPU Hardware Setup
146
Communication Port Pinout Diagrams
146
Connecting the Programming Devices
147
CPU Setup Information
147
CPU Modes
148
Mode of Operation at Power-Up
148
Changing Modes in the DL105 PLC
148
Setting Bits in V7633
149
Auxiliary Functions
150
Clearing an Existing Program
151
Initializing System Memory
151
Setting Retentive Memory Ranges
151
Using a Password
152
CPU Operating System
153
Program Mode
154
Run Mode
154
Read Inputs
155
Service Peripherals and Force I/O
155
Update Special Relays and Special Registers
155
Solve Application Program
156
Write Outputs
156
Diagnostics
156
I/O Response Time
157
Is Timing Important for Your Application
157
Normal Minimum I/O Response
157
Normal Maximum I/O Response
158
Improving Response Time
159
CPU Scan Time Considerations
160
Reading Inputs
160
Writing Outputs
160
Application Program Execution
161
PLC Numbering Systems
162
PLC Resources
162
V- Memory
163
Binary-Coded Decimal Numbers
163
Hexadecimal Numbers
163
Memory Map
164
Octal Numbering System
164
Discrete and Word Locations
164
V-Memory Locations for Discrete Memory Areas
164
Input Points (X Data Type)
165
Output Points (y Data Type)
165
Control Relays (C Data Type)
165
Timers and Timer Status Bits (T Data Type)
165
Timer Current Values (V Data Type)
166
Counters and Counter Status Bits (CT Data Type)
166
Counter Current Values (V Data Type)
166
Word Memory (V Data Type)
167
Special Relays (SP Data Type)
167
DL105 System V-Memory
168
System Parameters and Default Data Locations (V Data Type)
168
Default Values
169
DL105 Aliases
170
DL105 Memory Map
171
Input Bit Map
172
Y Output Bit Map
172
Control Relay Bit Map
172
Stage Control / Status Bit Map
173
Timer Status Bit Map
173
Counter Status Bit Map
174
Chapter 5: Standard RLL Instructions
176
Introduction
176
Using Boolean Instructions
178
END Statement
178
Simple Rungs
178
Normally Closed Contact
179
Contacts in Series
179
MID-Line Outputs
179
Parallel Elements
180
Joining Series Branches in Parallel
180
Joining Parallel Branches in Series
180
Combination Networks
180
Comparative Boolean
181
Boolean Stack
181
Immediate Boolean
182
Boolean Instructions
183
Store Not (STRN)
183
Or Store (ORSTR)
186
Positive Differential (PD)
189
Pause (PAUSE)
191
Comparative Boolean
192
Or if Equal (ORE)
193
Or if Not Equal (ORNE)
193
Immediate Instructions
198
Store Immediate (STRI)
198
Store Not Immediate (STRNI)
198
Or Immediate (ORI)
199
Or Not Immediate (ORNI)
199
Out Immediate (OUTI)
201
Or out Immediate (OROUTI)
201
Set Immediate (SETI)
202
Reset Immediate (RSTI)
202
Timer, Counter and Shift Register Instructions
203
Using Timers
203
Instruction Specifications
204
Timer Example Using Discrete Status Bits
205
Timer Example Using Comparative Contacts
205
Accumulating Timer (TMRA)
206
Accumulating Timer Example Using Discrete Status Bits
207
Accumulator Timer Example Using Comparative Contacts
207
Using Counters
208
Counter (CNT)
209
Counter Example Using Discrete Status Bits
210
Counter Example Using Comparative Contacts
210
Stage Counter Example Using Discrete Status Bits
212
Up/Down Counter Example Using Discrete Status Bits
214
Up/Down Counter Example Using Comparative Contacts
214
Shift Register (SR)
215
Accumulator/Stack Load and Output Data Instructions
216
Using the Accumulator
216
Copying Data to the Accumulator
216
Changing the Accumulator Data
217
Using the Accumulator Stack
218
Using Pointers
220
Load (LD)
221
Load Double (LDD)
222
Load Formatted (LDF)
223
Load Address (LDA)
224
Out Double (OUTD)
226
Out Formatted (OUTF)
227
Logical Instructions (Accumulator)
229
Or Double (ORD)
232
Exclusive or (XOR)
233
Exclusive or Double (XORD)
234
Compare (CMP)
235
Compare Double (CMPD)
236
Math Instructions
237
Add Double (ADDD)
238
Subtract (SUB)
239
Subtract Double (SUBD)
240
Multiply (MUL)
241
Increment Binary (INCB)
243
Decrement Binary (DECB)
243
Shift Left (SHFL)
244
Shift Right (SHFR)
245
Encode (ENCO)
246
Decode (DECO)
247
Number Conversion Instructions (Accumulator)
248
Binary Coded Decimal (BCD)
249
Copy Data from a Data Label Area to V-Memory
253
CPU Control Instructions
254
No Operation (NOP)
254
Program Control Instructions
255
MLS/MLR Example
256
Interrupt Instructions
257
Interrupt (INT)
257
Message Instructions
259
Fault (FAULT)
259
Fault Example
260
Data Label (DLBL)
261
ASCII Constant (ACON)
261
Numerical Constant (NCON)
261
Data Label Example
262
Chapter 6: Drum Instruction Programming
264
Introduction
264
Drum Terminology
264
Drum Chart Representation
265
Step Transitions
266
Timer-Only Transitions
266
Timer and Event Transitions
267
Event-Only Transitions
268
Counter Assignments
268
Last Step Completion
269
Overview of Drum Operation
270
Drum Instruction Block Diagram
270
Powerup State of Drum Registers
271
Drum Control Techniques
272
Drum Control Inputs
272
Self-Resetting Drum
273
Initializing Drum Outputs
273
Using Complex Event Step Transitions
273
Drum Instructions
274
Timed Drum with Discrete Outputs (DRUM)
274
Handheld Programmer Drum Mnemonics
276
Introduction to Stage Programming
280
Learning to Draw State Transition Diagrams
281
RLL Equivalent
282
Stage Equivalent
282
Let's Compare
283
What Stage Bits Do
284
Stage Instruction Characteristics
284
Using the Stage Jump Instruction for State Transitions
285
Stage Jump, Set, and Reset Instructions
285
Stage Program Example: Toggle On/Off Lamp Controller
286
A 4-State Process
286
Four Steps to Writing a Stage Program
287
Stage Program Example: a Garage Door Opener
288
Draw the State Diagram
289
Add Safety Light Feature
290
Modify the Block Diagram and State Diagram
290
Using a Timer Inside a Stage
291
Exclusive Transitions
292
Stage Program Design Considerations
293
Stage Program Organization
293
How Instructions Work Inside Stages
294
Stage Counter
295
Power Flow Transition Technique
296
Stage View in Directsoft
296
RLL PLUS (Stage) Instructions
297
Initial Stage (ISG)
298
Questions and Answers about Stage Programming
300
Maintenance and Troubleshooting
302
Hardware System Maintenance
303
Standard Maintenance
303
Diagnostics
304
Non-Fatal Errors
304
V-Memory Error Code Locations
305
Special Relays (SP) Corresponding to Error Codes
305
Program Error Codes
307
CPU Error Indicators
308
PWR Indicator
308
Run Indicator
309
Communications Problems
309
Some Quick Steps
310
Handheld Programmer Keystrokes Used to Test an Output Point
311
Noise Troubleshooting
312
Electrical Noise Problems
312
Reducing Electrical Noise
312
Machine Startup and Program Troubleshooting
313
Special Instructions
314
Duplicate Reference Check
315
Run Time Edits
316
Forcing I/O Points
318
Reset the PLC to Factory Defaults
319
Auxiliary Functions
321
Purpose of Auxiliary Functions
322
Accessing aux Functions Via the Handheld Programmer
323
AUX 2* - RLL Operations
324
AUX 3* - V-Memory Operations
324
AUX 4* - I/O Configuration
325
AUX 41 Show I/O Configuration
325
AUX 5* - CPU Configuration
325
AUX 5B Counter Interface Configuration
326
AUX 6* - Handheld Programmer Configuration
326
AUX 7* - EEPROM Operations
327
AUX 8* - Password Operations
328
V-Memory Data Registers
337

AutomationDirect DL105 User Manual (350 pages)

Micro PLC

Brand: AutomationDirect | Category: Controller | Size: 8 MB

Table of Contents
6
Chapter 1: Getting Started

19
Chapter 2: Installation, Wiring, and Specifications

32
- Safety Guidelines
  33
- Plan for Safety
  33
- Safety Techniques
  33
- Three Levels of Protection
  34
- Emergency Stops
  34
- Emergency Power Disconnect
  35
- Orderly System Shutdown
  35
- Class 1, Division 2 Approval
  35
- Orientation to DL105 Front Panel
  36
- Accessing the I/O Terminals
  36
- Protective Sheet for DL105 Vents
  37
- Connector Removal
  37
- Mounting Guidelines
  38
- Unit Dimensions
  38
- Enclosures
  38
- Panel Layout & Clearances
  39
- Agency Approvals
  40
- Environmental Specifications
  40
- Using Mounting Rails
  41
- Wiring Guidelines
  42
- Power Input Wiring
  42
- Fuse Protection for Input Power
  42
- External Power Source
  43
- Planning the Wiring Routes
  44
- Fuse Protection for Input and Output Circuits
  44
- I/O Point Numbering
  44
- System Wiring Strategies
  45
- PLC Isolation Boundaries
  45
- Powering I/O Circuits with the Auxiliary Supply
  46
- Powering I/O Circuits Using Separate Supplies
  47
- Connecting Operator Interface Devices
  48
- Connecting Programming Devices
  48
- Sinking / Sourcing Concepts
  49
- I/O "Common" Terminal Concepts
  50
- Connecting DC I/O to "Solid State" Field Devices
  51
- Solid State Input Sensors
  51
- Solid State Output Loads
  51
- Relay Output Wiring Methods
  53
- Surge Suppresion for Inductive Loads
  54
- Prolonging Relay Contact Life
  55
- DC Input Wiring Methods
  56
- DC Output Wiring Methods
  57
- High-Speed I/O Wiring Methods
  58
- F1--04SIM Input Simulator Wiring
  59
- Wiring Diagrams and Specifications
  60
- F1--130AR I/O Wiring Diagram
  60
- F1--130DR/F1--130DR--CE I/O Wiring Diagram
  62
- F1--130DR/F1--130DR--CE General Specifications
  63
- F1--130AD I/O Wiring Diagram
  64
- F1--130AA I/O Wiring Diagram
  68
- F1--130AA General Specifications
  69
- F1--130DA I/O Wiring Diagram
  70
- F1--130DR--D I/O Wiring Diagram
  72
- F1--130DR--D General Specifications
  73
- F1--130DD--D I/O Wiring Diagram
  74
- F1--130DD--D General Specifications
  75
- Glossary of Specification Terms
  76
Chapter 3: High-Speed Input and Pulse Output Features

77
- Introduction
  77
- Availability of HSIO Features
  78
- Dedicated High-Speed I/O Circuit
  79
- Wiring Diagrams for each HSIO Mode
  79
- Choosing the HSIO Operating Mode
  80
- Understanding the Six Modes
  80
- Default Mode
  80
- Configuring the HSIO Mode
  81
- Mode 10: High-Speed Counter
  82
- Purpose
  82
- Functional Block Diagram
  82
- Wiring Diagram
  83
- Interfacing to Counter Outputs
  83
- Setup for Mode 10
  84
- Presets and Special Relays
  84
- Calculating Your Preset Values
  86
- Input Configuration
  86
- Writing Your Control Program
  87
- Program Example: Counter Without Preset
  87
- Program Example Cont'D
  88
- Counter with Presets Program Example
  89
- Counter with Preload Program Example
  91
- Troubleshooting Guide for Mode 10
  92
- Mode 20: Quadrature Counter
  93
- Purpose
  93
- Functional Block Diagram
  93
- Quadrature Encoder Signals
  93
- Wiring Diagram
  94
- Interfacing to Encoder Outputs
  94
- Setup for Mode 20
  95
- Input Configuration
  95
- Writing Your Control Program
  96
- Quadrature Counter W/Preload Program Example
  96
- Program Example Cont'D
  97
- Counter Preload Program Example
  98
- Mode 30: Pulse Output
  99
- Purpose
  99
- Functional Block Diagram
  100
- Wiring Diagram
  101
- Interfacing to Drive Inputs
  101
- Motion Profile Specifications
  102
- Physical I/O Configuration
  102
- Logical I/O Functions
  102
- Setup for Mode 30
  103
- Profile Parameter Table
  104
- Trapezoidal Profile
  105
- Registration Profile
  105
- Velocity Profile
  105
- Choosing the Profile Type
  105
- Trapezoidal Profile Defined
  105
- Velocity Profile Defined
  105
- Trapezoidal Profile Operation
  106
- Trapezoidal Profile Applications
  106
- Trapezoidal Profile Program Example
  107
- Program Example Cont'D
  108
- Registration Profile Operation
  109
- Registration Applications
  109
- Program Example Cont'D
  111
- Home Search Program Example
  112
- Velocity Profile Operation
  114
- Velocity Profile Program Example
  115
- Program Example Cont'D
  116
- Pulse Output Error Codes
  117
- Troubleshooting Guide for Mode
  117
- Mode 40: High-Speed Interrupts
  119
- Purpose
  119
- Functional Block Diagram
  119
- Setup for Mode 40
  120
- Interrupts and the Ladder Program
  120
- External Interrupt Timing Parameters
  121
- Timed Interrupt Parameters
  121
- Input / Timed INT Configuration
  121
- Mode 50: Pulse Catch Input
  124
- Purpose
  124
- Functional Block Diagram
  124
- Pulse Catch Timing Parameters
  124
- Setup for Mode 50
  125
- Input Configuration
  125
- Mode 60: Discrete Inputs with Filter
  127
- Purpose
  127
- Functional Block Diagram
  127
- Input Filter Timing Parameters
  127
- Setup for Mode 60
  128
- Input Configuration
  128
Chapter 4: CPU Specifications and Operation

130
- Introduction
  130
- CPU Specifications
  130
- CPU Hardware Setup
  130
- Connecting the Programming Devices
  134
- CPU Setup Information
  134
- CPU Modes
  135
- Setting Bits in V7633
  136
- Auxiliary Functions
  137
- Clearing an Existing Program
  138
- Initializing System Memory
  138
- Setting Retentive Memory Ranges
  138
- Using a Password
  139
- CPU Operation
  140
- CPU Operating System
  140
- Program Mode
  141
- Run Mode
  141
- Read Inputs
  143
- Write Outputs
  143
- Diagnostics
  143
- I/O Response Time
  144
- Is Timing Important for Your Application
  144
- Normal Minimum I/O Response
  144
- Normal Maximum I/O Response
  145
- Improving Response Time
  146
- CPU Scan Time Considerations
  147
- Reading Inputs
  147
- Writing Outputs
  147
- PLC Numbering Systems
  149
- PLC Resources
  149
- Memory
  150
- Binary-Coded Decimal Numbers
  150
- Hexadecimal Numbers
  150
- Memory Map
  151
- Octal Numbering System
  151
- Discrete and Word Locations
  151
- Memory Locations for Discrete Memory Areas
  151
- Input Points (X Data Type)
  152
- Output Points (y Data Type)
  152
- Control Relays (C Data Type)
  152
- Counter Current Values (V Data Type)
  153
- Word Memory (V Data Type)
  154
- Stages (S Data Type)
  154
- Special Relays (SP Data Type)
  154
- DL105 System V-Memory
  155
- DL105 Aliases
  157
- DL105 Memory Map
  158
- Input Bit Map
  159
- Y Output Bit Map
  159
- Control Relay Bit Map
  159
- Stage Control / Status Bit Map
  160
- Timer Status Bit Map
  160
- Counter Status Bit Map
  160
Chapter 5: Standard RLL Instructions

161
- Introduction
  162
- Using Boolean Instructions
  163
- END Statement
  163
- Simple Rungs
  163
- Normally Closed Contact
  164
- Contacts in Series
  164
- Midline Outputs
  164
- Parallel Elements
  165
- Comparative Boolean
  166
- Boolean Stack
  167
- Immediate Boolean
  168
- Boolean Instructions
  169
- Store (STR)
  169
- Store Not (STRN)
  169
- Or (OR)
  170
- Or Not (ORN)
  170
- And (AND)
  171
- And Not (ANDN)
  171
- And Store (and STR)
  172
- Or Store (or STR)
  172
- Out (OUT)
  174
- Or out (or OUT)
  174
- Positive Differential (PD)
  175
- Set (SET)
  175
- Reset (RST)
  175
- Pause (PAUSE)
  176
- Comparative Boolean
  177
- Store if Equal (STRE)
  177
- Store if Not Equal (STRNE)
  177
- Or if Equal (ORE)
  178
- Or if Not Equal (ORNE)
  178
- And if Equal (ANDE)
  179
- And if Not Equal (ANDNE)
  179
- Store (STR)
  180
- Store Not (STRN)
  180
- Or Not (ORN)
  181
- And (AND)
  182
- And Not (ANDN)
  182
- Immediate Instructions
  183
- Store Immediate (STRI)
  183
- Store Not Immediate (STRNI)
  183
- Or Immediate (ORI)
  183
- Or Not Immediate (ORNI)
  183
- And Immediate (ANDI)
  184
- And Not Immediate (ANDNI)
  184
- Or out Immediate (OROUTI)
  185
- Set Immediate (SETI)
  186
- Reset Immediate (RSTI)
  186
- Timer, Counter and Shift Register Instructions
  187
- Using Timers
  187
- Timer Example Using Discrete Status Bits
  189
- Timer Example Using Comparative Contacts
  189
- Accumulating Timer Example Using Discrete Status Bits
  191
- Accumulator Timer Example Using Comparative Contacts
  191
- Using Counters
  192
- Counter (CNT)
  193
- Counter Example Using Discrete Status Bits
  194
- Counter Example Using Comparative Contacts
  194
- Stage Counter (SGCNT)
  195
- Stage Counter Example Using Discrete Status Bits
  196
- Stage Counter Example Using Comparative Contacts
  196
- Up down Counter (UDC)
  197
- Up / down Counter Example Using Discrete Status Bits
  198
- Up / down Counter Example Using Comparative Contacts
  198
- Shift Register (SR)
  199
- Accumulator / Stack Load and Output Data Instructions
  200
- Using the Accumulator
  200
- Copying Data to the Accumulator
  200
- Changing the Accumulator Data
  200
- Using the Accumulator Stack
  202
- Using Pointers
  203
- Load (LD)
  205
- Load Double (LDD )
  206
- Load Formatted (LDF)
  207
- Load Address (LDA)
  208
- Out (OUT)
  209
- Out Double (OUTD)
  209
- Pop (POP)
  210
- Logical Instructions (Accumulator)
  212
- And (AND)
  212
- And Double (ANDD)
  213
- Or (OR)
  214
- Or Double (ORD)
  215
- Exclusive or (XOR)
  216
- Compare (CMP)
  218
- Compare Double (CMPD)
  219
- Math Instructions
  220
- Add (ADD)
  220
- Add Double (ADDD)
  221
- Subtract (SUB)
  222
- Subtract Double (SUBD)
  223
- Multiply (MUL)
  224
- Divide (DIV)
  225
- Increment Binary (INCB)
  226
- Decrement Binary (DECB)
  226
- Bit Operation Instructions
  227
- Shift Left (SHFL)
  227
- Shift Right (SHFR)
  228
- Encode (ENCO)
  229
- Decode (DECO)
  230
- Number Conversion Instructions (Accumulator)
  231
- Binary (BIN)
  231
- Binary Coded Decimal (BCD)
  232
- Invert (INV)
  233
- Move (MOV)
  234
- Copy Data from a Data Label Area to V--Memory
  236
- CPU Control Instructions
  237
- No Operation (NOP)
  237
- End (END)
  237
- Stop (STOP)
  237
- MLS/MLR Example
  239
- Interrupt Instructions
  240
- Interrupt (INT)
  240
- Interrupt Return (IRT)
  240
- Enable Interrupts (ENI)
  240
- Disable Interrupts (DISI)
  240
- External Interrupt Program Example
  241
- Timed Interrupt Program Example
  242
- Message Instructions
  243
- Fault (FAULT)
  243
- Fault Example
  243
- Data Label (DLBL)
  244
- ASCII Constant (ACON)
  244
- Data Label Example
  245
Chapter 6: Drum Instruction Programming

246
- Introduction
  246
- Purpose
  247
- Drum Terminology
  247
- Output Sequences
  248
- Drum Instruction Parameters
  249
- Timer-Only Transitions
  249
- Timer and Event Transitions
  250
- Event-Only Transitions
  251
- Counter Assignments
  251
- Last Step Completion
  252
- Overview of Drum Operation
  253
- Drum Instruction Block Diagram
  253
- Powerup State of Drum Registers
  254
- Drum Control Techniques
  255
- Self-Resetting Drum
  256
- Initializing Drum Outputs
  256
- Using Complex Event Step Transitions
  256
- Drum Instruction
  257
- Handheld Programer Drum Mnemonics
  259
Chapter 7: RLL

262
- Stage Programming
  262
- Introduction to Stage Programming
  263
- Overcoming "Stage Fright
  263
- Learning to Draw State Transition Diagrams
  264
- Introduction to Process States
  264
- The Need for State Diagrams
  264
- A 2--State Process
  264
- RLL Equivalent
  265
- Stage Equivalent
  265
- Let's Compare
  266
- Initial Stages
  266
- What Stage Bits Do
  267
- Using the Stage Jump Instruction for State Transitions
  268
- Stage Jump, Set, and Reset Instructions
  268
- Stage Program Example: Toggle On/Off Lamp Controller
  269
- A 4--State Process
  269
- Four Steps to Writing a Stage Program
  270
- Stage Program Example: a Garage Door Opener
  271
- Draw the Block Diagram
  271
- Draw the State Diagram
  272
- Add Safety Light Feature
  273
- Modify the Block Diagram and State Diagram
  273
- Using a Timer Inside a Stage
  274
- Add Emergency Stop Feature
  275
- Exclusive Transitions
  275
- Stage Program Design Considerations
  276
- Stage Program Organization
  276
- Using a Stage as a Supervisory Process
  278
- Stage Counter
  278
- Power Flow Transition Technique
  279
- Stage View in Directsoft
  279
- RLL PLUS Stage Instructions
  280
- Stage (SG)
  280
- Initial Stage (ISG)
  281
- Jump (Jmp)
  281
- Questions and Answers about Stage Programming
  282
Chapter 8: Maintenance and Troubleshooting

284
- Hardware System Maintenance
  284
- Diagnostics
  284
- CPU Indicators
  284
- Communications Problems
  284
- I/O Point Troubleshooting
  284
- Noise Troubleshooting
  284
- Machine Startup and Program Troubleshooting
  284
Appendix A: Auxiliary Functions

300
- Introduction
  300
- Accessing AUX Functions Via Directsoft
  302
- Accessing AUX Functions Via the Handheld Programmer
  302
- AUX 2* - RLL Operations
  303
- AUX 3* - V-Memory Operations
  303
- AUX 4* - I/O Configuration
  303
- AUX 5* - CPU Configuration
  304
- AUX 7* - EEPROM Operations
  306
- Transferrable Memory Areas
  306
- AUX 8* - Password Operations
  307
- AUX 81 Modify Password
  307
- AUX 82 Unlock CPU
  307
- AUX 83 Lock CPU
  307
- DL105 Error Codes
  308

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AutomationDirect DL105 User Manual (372 pages)

Table of Contents

AutomationDirect DL105 User Manual (350 pages)

Table of Contents

Chapter 1: Getting Started

Chapter 2: Installation, Wiring, and Specifications

Chapter 3: High-Speed Input and Pulse Output Features

Chapter 4: CPU Specifications and Operation

Chapter 5: Standard RLL Instructions

Chapter 6: Drum Instruction Programming

Chapter 7: RLL

Chapter 8: Maintenance and Troubleshooting

Appendix A: Auxiliary Functions

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