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Team SILK AX024 Operating Manual

Externally mounted flange facing machine
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OPERATING MANUAL
AX024 EXTERNALLY MOUNTED
FLANGE FACING MACHINE
Revision H
TEAM
Shap Road
Kendal
Cumbria
LA9 6RU
United Kingdom
Tel: +44 (0) 1539 729009
TEAM® is an ISO 9001 certified company.
© Copyright 2024 TEAM®

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Summary of Contents for Team SILK AX024

  • Page 1 OPERATING MANUAL AX024 EXTERNALLY MOUNTED FLANGE FACING MACHINE Revision H TEAM Shap Road Kendal Cumbria LA9 6RU United Kingdom Tel: +44 (0) 1539 729009 TEAM® is an ISO 9001 certified company. © Copyright 2024 TEAM®...

  • Page 2: Health And Safety At Work

    AX024 Externally Mounted Flange Facing and Machine THIS INSTRUCTION MANUAL This Instruction Manual describes how to safely install, operate, and maintain the SILK AX0- 24 Externally Mounted Flange Facing Machine. It is an essential part of the equipment, and it is important that you take the time to read it thoroughly. HEALTH AND SAFETY AT WORK This document should be read carefully and fully understood before proceeding to install, use, maintain or service the equipment.

  • Page 3: Important Notice

    . Where any designs or specifications have been ® supplied by the client for manufacture by TEAM or to the order of the client then the client warrants that the use of those designs or specifications for the manufacture, processing, assembly, or supply of the SILK AX0-24 Externally Mounted Flange Facing Machine shall not infringe the rights of any third party.
  • Page 4 ® Also offered is a Factory Service, in which the equipment can be returned to TEAM inspection. A quotation may then be given for the overhaul, repair, or replacement of the equipment.

  • Page 5: Table Of Contents

    AX024 Externally Mounted Flange Facing and Machine CONTENTS SECTION 1 TECHNICAL DESCRIPTION ................10 1.1 Introduction ....................10 1.2 Equipment description ...................10 1.2.1 Drive ring and bearing assembly............10 1.2.2 Saddle and Toolpost assembly ............11 1.2.3 Pneumatic Motor and Gearbox assembly ...........13 1.2.4 Base Clamp Assemblies ..............14 1.2.5 Optional accessories ................15 SECTION 2 SPECIFICATIONS ..................16...
  • Page 6 AX024 Externally Mounted Flange Facing and Machine 8.3 Drive ring and bearing assembly ..............58 8.4 Saddle ......................62 8.5 Saddle (continued) ......... Error! Bookmark not defined. 8.6 Toolpost - standard..................65 8.7 Straight pneumatic motor and gearbox assembly .........66 8.8 Right-angled pneumatic motor and gearbox assembly .........70 APPENDIX A Cutting tools as applied to portable machines ........71 APPENDIX B Surface metrology ..................74 APPENDIX C V-Groove measurement ................77...
  • Page 7 AX024 Externally Mounted Flange Facing and Machine STRAIGHT PNEUMATIC SADDLE TOOLPOST MOTOR GEARBOX ASSEMBLY BASE CLAMP BLOCKS DRIVE RING AND BEARING ASSEMBLY Figure 1 - AX0-24 Externally Mounted Flange Facing Machine (Straight Pneumatic Motor Fitted)
  • Page 8 AX024 Externally Mounted Flange Facing and Machine TOOLPOST SADDLE RIGHT-ANGLED PNEUMATIC MOTOR GEARBOX ASSEMBLY BASE CLAMP BLOCKS DRIVE RING AND BEARING ASSEMBLY Figure 2 - AX0-24 Externally Mounted Flange Facing Machine (Right-Angled Pneumatic Motor Fitted)
  • Page 9 AX024 Externally Mounted Flange Facing and Machine SADDLE DRIVE RING AND BEARING ASSEMBLY TOOLPOST STRAIGHT PNEUMATIC MOTOR BASE CLAMP BLOCKS Figure 3 - AX0-24 Externally Mounted Flange Facing Machine - Exploded View (Straight Pneumatic Motor Fitted)
  • Page 10 AX024 Externally Mounted Flange Facing and Machine SADDLE DRIVE RING AND BEARING ASSEMBLY TOOLPOST RIGHT-ANGLED PNEUMATIC MOTOR BASE CLAMP BLOCKS Figure 4 - AX0-24 Externally Mounted Flange Facing Machine - Exploded View (Right-Angled Pneumatic Motor Fitted)

  • Page 11: Section 1 Technical Description

    Take care of this manual; it is an essential source of information. 1.2 EQUIPMENT DESCRIPTION The purpose of the SILK AX024 Externally Mounted Flange Facing Machine is to machine full faced, raised face and grooved flanges up to 604 mm (23.75") in diameter, at any location having a minimum pneumatic air supply 1.8 m...

  • Page 12: Saddle And Toolpost Assembly

    AX024 Externally Mounted Flange Facing and Machine Spur Ring Gear The spur ring gear assembly, which is the rotating part of the machine, is clamped to the cross- roller bearing assembly by a clamp plate and the ring gear provides the clamping location for the saddle assembly.
  • Page 13 AX024 Externally Mounted Flange Facing and Machine TOOLPOST TRAVERSE GEARBOX AUTO FEED ENGAGED HAND WHEEL PULL PUSH AUTO FEED DISENGAGED TRAVERSE TOOLPOST SELECTOR LEVER Figure 6 - Saddle - Auto Feed Table 1 - Feed Rates TRAVERSE FEED (mm per SELECTOR LEVER FEED (in per revolution) revolution)

  • Page 14: Pneumatic Motor And Gearbox Assembly

    AX024 Externally Mounted Flange Facing and Machine 1.2.3 Pneumatic Motor and Gearbox assembly The machine is driven by one (1) pneumatic motor. THE MACHINE WILL ONLY BE SUPPLIED WITH A SINGLE PNEUMATIC MOTOR, DEPENDING ON THE CUSTOMERS SPECIFICATION AT THE TIME OF ORDERING.

  • Page 15: Base Clamp Assemblies

    AX024 Externally Mounted Flange Facing and Machine Both types of pneumatic motors incorporate an exhaust manifold and muffler. Both types of pneumatic motors are attached to a motor flange and secured to the gearbox using three (3) Off – M6x20 Socket Head Capscrews. The pneumatic motor output shaft locates within a keyed spindle and integral spur gear.

  • Page 16: Optional Accessories

    Hub Profile Kit Part No: FMG55-599-000459 Lens Ring Machining Kit Part No: KIT01-599-000081 Part No: KIT01-599-000134 Compact Flange Machining Kit 2 Years Recommended Spares Kit Part No: KIT01-599-000002 TEAM® Toolkit Part No: KIT01-599-000130 TEAM® Pneumatic Safety Unit (PSU) Part No: KIT01-599-000132...

  • Page 17: Section 2 Specifications

    AX024 Externally Mounted Flange Facing and Machine SECTION 2 SPECIFICATIONS DIM ‘A’ DIM ‘B’ 43mm / 1.69” 53mm / 2.08” 18mm PACKING PIECE 53mm / 2.08” 63mm / 2.48” 28mm PACKING PIECE Figure 10 - Principal Dimensions - Straight Pneumatic Motor...
  • Page 18 AX024 Externally Mounted Flange Facing and Machine DIM ‘A’ DIM ‘B’ 43mm / 1.69” 53mm / 2.08” 18mm PACKING PIECE 53mm / 2.08” 63mm / 2.48” 28mm PACKING PIECE Figure 11 - Principal Dimensions - Right Angled Pneumatic Motor...
  • Page 19 AX024 Externally Mounted Flange Facing and Machine PRINCIPAL DIMENSIONS: STRAIGHT PNEUMATIC MOTOR Overall machine height 384 mm 15.12" (Including jaw blocks and 18mm spacers) Overall machine height 394 mm 15.52" (Including jaw blocks and 28mm spacers) 31.57” Maximum base diameter across motor 802 mm RIGHT-ANGLED PNEUMATIC MOTOR Overall machine height...
  • Page 20 AX024 Externally Mounted Flange Facing and Machine OPERATIONAL DIMENSIONS: FACING RANGE: Minimum diameter. zero zero Maximum diameter with standard tooling. 533 mm 21.0" Maximum recommended diameter without the need for 565 mm 22.25" adaptor extension plates. WHEN MACHINING A FLANGE ABOVE 565 MM (22.25”) IN DIAMETER AT ANY LOCATION, CARE MUST BE TAKEN TO ENSURE ADAPTOR EXTENSION PLATES ARE FITTED TO THE BASE CLAMP BLOCKS.
  • Page 21 AX024 Externally Mounted Flange Facing and Machine PNEUMATIC NOISE EMISSIONS Emission sound pressure level 96 dB(A) Instantaneous sound pressure value. Indicate either less <130dB than 63 Pa (130 dB) or actual value if above. Emission sound power level. Indicate either less than 80 101dB dB (A) or actual value if above.

  • Page 22: Section 3 Safety Information

    AX024 Externally Mounted Flange Facing and Machine SECTION 3 SAFETY INFORMATION 3.1 WARNINGS AND CAUTIONS GENERAL: ALL SAFETY PROCEDURES MUST BE OBSERVED AND STRICTLY ADHERED TO WHEN INSTALLING, USING, MAINTAINING AND SERVICING THIS EQUIPMENT. ONLY TRAINED AND COMPETENT PERSONNEL SHOULD INSTALL, USE, MAINTAIN AND SERVICE THIS EQUIPMENT.
  • Page 23 AX024 Externally Mounted Flange Facing and Machine PERSONAL PROTECTIVE EQUIPMENT: THE USE OF PERSONAL PROTECTIVE EQUIPMENT IS RECOMMENDED WHEN WORKING WITH THIS EQUIPMENT AND WHILE THE WORKING ENVIRONMENT, HAZARDS AND USERS’ SPECIFIC RISK ASSESSMENT MAY HAVE REQUIREMENT ABOVE AND BEYOND THE LIST BELOW, TYPICAL PPE TO BE CONSIDERED ARE: SUGGESTIONS INCLUDE SAFETY HAT, GAUNTLET GLOVES, SAFETY GOGGLES, SAFETY SHOES, AND FLAME RETARDANT COVERALLS.
  • Page 24 AX024 Externally Mounted Flange Facing and Machine PNEUMATICS: ENSURE THE CORRECT HOSES, VALVES AND FITTINGS ARE USED. DO NOT PRESSURISE THIS EQUIPMENT IF ANY OF THE HOSES, VALVES OR FITTINGS ARE LEAKING OR DAMAGED. DO NOT PRESSURISE THIS EQUIPMENT UNTIL YOU ARE SURE THE EQUIPMENT HAS BEEN CORRECTLY INSTALLED AND THE CONTROL VALVES ARE CLOSED.

  • Page 25: Section 4 Controls And Basic Operation

    AX024 Externally Mounted Flange Facing and Machine SECTION 4 CONTROLS AND BASIC OPERATION 4.1 LOCATION AND FUNCTION OF THE CONTROLS The following controls are incorporated into the machine: 4.1.1 Machine Controls Figure 12 - Machine Controls Traverse selector lever Selects the rate at which the toolpost traverses the work piece per machine revolution. The central position ‘N’...

  • Page 26: Auto Feed Selector

    AX024 Externally Mounted Flange Facing and Machine 4.1.2 Auto Feed Selector Figure 13 - Auto Feed Selector The auto feed selector determines whether the machine rotation is engaged or not. AUTO FEED MACHINE ROTATION SELECTOR POSTION PULLED OUT Engaged PUSHED IN Disengaged Toolpost movement hand wheel The toolpost movement hand wheel determines the vertical position of the tool and the...

  • Page 27: Filter/Lubricator Pack Controls

    AX024 Externally Mounted Flange Facing and Machine 4.1.3 Filter/lubricator pack controls A gate valve on the pack is used to set the machine speed at the desired RPM when the control valve is fully open. To set the speed proceed follow the instructions in Section 5.3.1. The filter/lubricator oil regulator control is adjusted to provide a lubrication rate of 7 drops every 1 minute at full motor speed.

  • Page 28: Basic Operation Of The Equipment

    LIFTING THE ASSEMBLED MACHINE OUT OF ITS PACKING BOX. THE WEIGHT OF ASSEMBLED MACHINE IS 202kg (445lb) DO NOT ATTEMPT TO MANUALLY LIFT THE SILK AX024 EXTERNALLY MOUNTED FLANGE FACING MACHINE OR BASE OUT OF THE PACKING CASE. ALWAYS USE A MECHANICAL LIFTING DEVICE.

  • Page 29: Section 5 Site Operation

    AX024 Externally Mounted Flange Facing and Machine SECTION 5 SITE OPERATION 5.1 WARNINGS AND CAUTIONS When operating this equipment observe all warning and cautions detailed below and in SECTION 3. IN ADDITION TO THE CONTENT OF THIS PUBLICATION, JOB SPECIFIC AND SITE-SPECIFIC SAFETY PROCEDURES MUST BE ADHERED TO AT ALL TIMES.

  • Page 30: Setting Up The Equipment

    AX024 Externally Mounted Flange Facing and Machine 5.2 SETTING UP THE EQUIPMENT The following instructions are for installing the SILK AX024 Externally Mounted Flange Facing machine in position prior to operating the equipment. It is assumed that an appropriate air supply is available for connection to the machine (1.8m3/min, 6bar, 64 cfm, 87 psi).
  • Page 31 AX024 Externally Mounted Flange Facing and Machine The machine and associated job specific components are housed in a storage case. The case contains the following: Item Description Qty. Saddle Assembly 1 Off Drive Ring and Bearing Assembly 1 Off Pneumatic Motor and Gearbox Assembly 1 Off Toolpost 1 Off...

  • Page 32: Drive Ring And Bearing Assembly Installation

    THIS DRIVE UNIT SHOULD BE LIFTED USING SUITABLE MECHANICAL EQUIPMENT. The installation procedure detailed sets up the SILK AX024 Externally Mounted Flange Facing Machine in a horizontal position. If the machine is to set up in the vertical or inverted position, follow the set-up procedure but extreme care must be taken due to the greater risk of the machine falling off the flange during the setting and adjusting procedure.
  • Page 33 AX024 Externally Mounted Flange Facing and Machine 5. Place the SILK AX024 Externally Mounted Flange Facing Machine over the flange and locate the fast-mounting plates flat on the flange. If the flange has a raised face, it may be necessary to put a thin spacer between the mounting plate and the flange on each jaw.
  • Page 34 AX024 Externally Mounted Flange Facing and Machine WHEN USING THE DTI TO SET THE MACHINE CONCENTRIC ALWAYS FIT THE FAST-MOUNTING PLATES TO THE CLAMP ASSEMBLIES. IF THIS IS NOT POSSIBLE CARE SHOULD BE TAKEN TO SUPPORT THE MACHINE ADEQUATELY DURING THIS PROCESS. IF THE MACHINE REQUIRES MORE THAN 0.5 MM (0.02”) FINAL ADJUSTMENT THE FAST-MOUNTING PLATES SHOULD BE REPLACED.
  • Page 35 AX024 Externally Mounted Flange Facing and Machine WHEN USING THE DTI TO SET THE MACHINE CONCENTRIC ALWAYS FIT THE FAST-MOUNTING PLATES TO THE CLAMP ASSEMBLIES. IF THIS IS NOT POSSIBLE CARE SHOULD BE TAKEN TO SUPPORT THE MACHINE ADEQUATELY DURING THIS PROCESS. IF THE MACHINE REQUIRES MORE THAN 0.5 MM (0.02”) FINAL ADJUSTMENT THE FAST-MOUNTING PLATES SHOULD BE REPLACED.

  • Page 36: Saddle Assembly Installation

    AX024 Externally Mounted Flange Facing and Machine 5.2.3 Saddle Assembly Installation The saddle assembly is installed on the drive ring and bearing assembly as follows: 1. Observe all Warnings and Cautions, refer to Error! Reference source not found. and Error! Reference source not found.
  • Page 37 6mm AF HEX. ALLEN KEY Figure 18 - Saddle Assembly Installation As the SILK AX024 Externally Mounted Flange Facing machine is portable and thus lighter and less rigid than its workshop counterpart, the choice of tooling and the rate at which metal can be removed will differ from that used in a workshop.

  • Page 38: Selecting The Traverse

    AX024 Externally Mounted Flange Facing and Machine Figure 19 - Toolpost (Standard) Figure 20 - Toolpost Tooling Locations 5.2.4 Selecting the traverse The traverse IN (Fine) and traverse OUT (Coarse) positions are selected by a lever selector located on the end of the saddle. The automatic feed is engaged by lifting the handwheel on the saddle (see Figure 6.)

  • Page 39: Using The Equipment

    (See Figure 21) as a minimum. The TEAM Pneumatic Safety Unit (PSU) offers additional safety functionality alongside the pneumatic filter lubrication and can be purchased as a kit from TEAM Industrial Services. Use of the machine without a filter lubricator will result in premature motor failure.

  • Page 40: Starting The Machine - Facing And Grooving

    AX024 Externally Mounted Flange Facing and Machine OIL FILLER FILTER OIL REGULATOR AT FULL SPEED, ADJUST TO 7 DROPS PER MINUTE (SAE 10 GRADE) AIR CONTROL VALVE (LIFT COLLAR TO OPERATE) AIR IN GATE VALVE WATER DRAIN OIL RESERVOIR Figure 21 - Filter / Lubricator Pack 5.3.2 Starting the machine - Facing and Grooving 1.
  • Page 41 AX024 Externally Mounted Flange Facing and Machine DO NOT ATTEMPT TO MAKE ADJUSTMENTS WHILE THE MACHINE IS OPERATING. ALWAYS STOP THE MACHINE FIRST AND ISOLATE. If the cutting feed or direction of the machine is to be changed, the machine must be stopped, and the appropriate feed/direction selected.

  • Page 42: Removing The Equipment

    AX024 Externally Mounted Flange Facing and Machine 5.4 REMOVING THE EQUIPMENT 1. Observe all warnings and cautions, refer to SECTION 3 and 5.1. 2. Isolate the machine from the power supply (pneumatic) and disconnect. 3. Ensure that the cutting tool has been removed from the toolpost or powerhead. 4.

  • Page 43: Section 6 Fault Diagnosis

    AX024 Externally Mounted Flange Facing and Machine SECTION 6 FAULT DIAGNOSIS 6.1 INTRODUCTION A fault diagnosis chart is provided to assist the user to identify basic faults. The chart is not exhaustive, and the recommended action may not be the only solution to a fault. To prevent possible injury to personnel or damage to equipment it is recommended that faults are corrected as soon as they arise.
  • Page 44 5. Tool not locked in position Check and tighten, if required ® 6. Flange thickness less Refer to TEAM than 19 mm (0.75") Uneven flange face, after 1. Base clamp blocks have Remove the machine, or during machining been over tightened...

  • Page 45: Section 7 Maintenance Instructions

    AX024 Externally Mounted Flange Facing and Machine SECTION 7 MAINTENANCE INSTRUCTIONS 7.1 INTRODUCTION The following information sets out recommendations for the maintenance of this equipment. Periodic maintenance, when carried out as specified, will help to prevent premature failure of the equipment. Should a component fail, or its operation become suspect the equipment should not be used until the fault has been rectified.
  • Page 46 AX024 Externally Mounted Flange Facing and Machine Periodic maintenance chart continued… PERIOD TASK Returning to storage Complete the daily, weekly, and monthly tasks. Protect all the exposed areas of the machine from corrosion. Un-pack the equipment and check for signs of Annually when in storage corrosion or other deterioration.

  • Page 47: Recommended Lubricants

    AX024 Externally Mounted Flange Facing and Machine 7.3 RECOMMENDED LUBRICANTS These are the recommended lubricants for the SILK AX024 Externally Mounted Flange Facing Machine. Component Lubricant type Product name or specification Pneumatic motor Light machine oil Moly-based general-purpose Motor gearbox...

  • Page 48: Removal And Refit Procedures

    Figure 22 - Drive Motor, Gearbox, Shear Pin Locations TO PREVENT DAMAGE TO THE MACHINE ALWAYS USE GENUINE SPARES, AVAILABLE FROM TEAM INDUSTRIAL SERVICES OR ONE OF ITS AGENTS. ENSURE ALL POWER SUPPLIED ARE REMOVED/ ISOLATED PRIOR TO WORK COMMENCING.

  • Page 49: Pneumatic Motor

    AX024 Externally Mounted Flange Facing and Machine 7.4.1 Pneumatic motor The pneumatic motor is removed from the gearbox together with the motor flange. For removing the gearbox and motor, refer to 7.4.2 Remove 1. Observe all warnings and cautions, refer to Error! Reference source not found. and Error! Reference source not found.

  • Page 50: Shear Pin Replacement

    AX024 Externally Mounted Flange Facing and Machine 7.4.3 Shear pin replacement TURN THE LEADSCREW SO THAT THE SHEAR PIN IS OVER THE CAVITY IN THE SADDLE CASTING. Drift the old pin out and replace with a new pin, see Figure 22. Only use a pin of similar type to ensure the pin shears at the correct torque.

  • Page 51: Section 8 Parts Lists

    AX024 Externally Mounted Flange Facing and Machine SECTION 8 PARTS LISTS Title Page Main Assembly 53-54 Base Clamping Assembly 55-56 Drive Ring and Bearing Assembly 57-58 Saddle Assembly 59-62 Toolpost - standard 63-64 Pneumatic Motor – Configurations Straight Pneumatic Motor and Gearbox Assembly 66-67 Right-Angled Pneumatic Motor and Gearbox Assembly 68-70...
  • Page 52 AX024 Externally Mounted Flange Facing and Machine SADDLE DRIVE RING AND BEARING ASSEMBLY TOOLPOST STRAIGHT PNEUMATIC MOTOR BASE CLAMP BLOCKS Figure 23 - AX0-24 External Flange Facing Machine - Exploded View (Straight Pneumatic Motor Fitted)
  • Page 53 AX024 Externally Mounted Flange Facing and Machine SADDLE DRIVE RING AND BEARING ASSEMBLY TOOLPOST RIGHT-ANGLED PNEUMATIC MOTOR BASE CLAMP BLOCKS Figure 24 - AX0-24 External Flange Facing Machine - Exploded View (Right-Angled Pneumatic Motor Fitted)
  • Page 54 AX024 Externally Mounted Flange Facing and Machine Figure 25 - Main Assembly...

  • Page 55: Main Assembly

    AX024 Externally Mounted Flange Facing and Machine 8.1 MAIN ASSEMBLY Refer to Figure 25 ITEM PART No. DESCRIPTION KE5082-00-01-000 AX 024 MAIN ASSEMBLY KE5082-00-02-000 DRIVE RING ASSEMBLY KE5082-00-03-000 BASE CLAMP ASSEMBLY FU 1000 SADDLE ASSEMBLY FU 6000 70mm TRAVEL TOOLPOST ASSEMBLY FU 3002 AX 0-24 GEARBOX ASSEMBLY FU 0332...
  • Page 56 AX024 Externally Mounted Flange Facing and Machine Figure 26 - Base Clamping Assembly...

  • Page 57: Base Clamping Assembly

    AX024 Externally Mounted Flange Facing and Machine 8.2 BASE CLAMPING ASSEMBLY Refer to Figure ITEM PART No. DESCRIPTION FZ 3000 BASE CLAMPING ASSEMBLY Note: Quantities below are for 1 Off base clamp assembly only FZ 0301 BASE CLAMP BLOCK FZ 0302 BASE CLAMP SCREW FZ 0304 BASE CLAMP JAW...
  • Page 58 AX024 Externally Mounted Flange Facing and Machine Figure 27 - Drive Ring and Bearing Assembly...

  • Page 59: Drive Ring And Bearing Assembly

    OUTER RACE PRESSER FLANGE KE5082-00-02-007 IDLER GEAR SHAFT KE5082-00-02-005 33T IDLER GEAR KE5082-00-02-006 IDLER GEAR LOWER SPACER CP 0819 TEAM BRANDING BADGE CP 0840 "THIS PART WEIGHS" BADGE CP 0831 EAR DEFENDER BADGE CP 0832 SAFETY GLASSES BADGE CP 0835...

  • Page 60: Saddle Assembly

    AX024 Externally Mounted Flange Facing and Machine Figure 28 - Saddle Assembly - 1...
  • Page 61 AX024 Externally Mounted Flange Facing and Machine Figure 29 - Saddle Assembly - 2...
  • Page 62 AX024 Externally Mounted Flange Facing and Machine Figure 30 - Saddle Assembly - 3...

  • Page 63: Saddle

    AX024 Externally Mounted Flange Facing and Machine 8.4 SADDLE Refer to Figure 28, Figure 29 and Figure 30 ITEM PART No. DESCRIPTION FU 1000 DRIVE RING AND BEARING ASSEMBLY FU 0100 AX 0-24 SADDLE FU 0101 SADDLE GEAR TRAIN COVER FU 0102 PICK UP GEAR COVER FU 0103...
  • Page 64 AX024 Externally Mounted Flange Facing and Machine FZ 0450 SPACER CP 0148 WORM SPACER CP 0215 DRIVE KEY CP 0215A ENTEX SPRING (SPECIAL) CP 0259 HAND FEED KNOB CP 0813 "FINE IN" BADGE CP 0814 AX 0-12 FEED BADGE CP 0817 "COARSE OUT"...
  • Page 65 AX024 Externally Mounted Flange Facing and Machine Figure 31 - Toolpost (Standard)

  • Page 66: Toolpost - Standard

    AX024 Externally Mounted Flange Facing and Machine 8.5 TOOLPOST - STANDARD Refer to Figure 31 ITEM PART No. DESCRIPTION FU 6000 70mm TRAVEL TOOLPOST ASSEMBLY FXB 0301 TOOLPOST HANDWHEEL FZ 0408 BRIDGE PIECE BSH-M008-012-012-P-O PLAIN BUSH, Ø8x12x12mm, OILITE FZ 0494 M12x1.75p TOOLPOST FEED PLATE FU 6001 TOOLPOST CARRIAGE...

  • Page 67: Straight Pneumatic Motor And Gearbox Assembly

    AX024 Externally Mounted Flange Facing and Machine Figure 32 - Pneumatic Motor and Gearbox Assembly...
  • Page 68 AX024 Externally Mounted Flange Facing and Machine Figure 33 - Pneumatic Motor and Gearbox Assembly (Straight Motor)
  • Page 69 AX024 Externally Mounted Flange Facing and Machine Figure 34 - Pneumatic Motor and Gearbox Assembly (Right Angled Motor)
  • Page 70 AX024 Externally Mounted Flange Facing and Machine 8.6 STRAIGHT PNEUMATIC MOTOR AND GEARBOX ASSEMBLY Refer to Figure 32 and Figure 33 ITEM PART No. DESCRIPTION FU-3002 AX0-24 GEARBOX ASSEMBLY FU 0327 GEARBOX HOUSING FU 0329 AX 0-24 - 18T GEAR ON SHAFT FU 0330 BEARING SPACER FU 0331...

  • Page 71: Right-Angled Pneumatic Motor And Gearbox Assembly

    AX024 Externally Mounted Flange Facing and Machine 8.7 RIGHT-ANGLED PNEUMATIC MOTOR AND GEARBOX ASSEMBLY Refer to Figure 32 and Figure 34 ITEM PART No. DESCRIPTION FU-3002 AX0-24 GEARBOX ASSEMBLY FU 0327 GEARBOX HOUSING FU 0329 AX 0-24 - 18T GEAR ON SHAFT FU 0330 BEARING SPACER FU 0331...

  • Page 72: Appendix Acutting Tools As Applied To Portable Machines

    AX024 Externally Mounted Flange Facing and Machine APPENDIX A CUTTING TOOLS AS APPLIED TO PORTABLE MACHINES As the flange facing machine is portable and thus lighter and less rigid than its workshop counterpart, the choice of tooling and the rate at which metal can be removed will differ from that used in the workshop.
  • Page 73 AX024 Externally Mounted Flange Facing and Machine...
  • Page 74 AX024 Externally Mounted Flange Facing and Machine TOOLS FOR V GROOVE PLUNGE MACHINING...

  • Page 75: Appendix Bsurface Metrology

    AX024 Externally Mounted Flange Facing and Machine APPENDIX B SURFACE METROLOGY First profile graphs of roughness texture were produced over fifty years ago by a German Engineer, Gustav Schmalz. His graphs allowed differential magnification of vertical and horizontal axes so that a visual assessment of surface could be made.
  • Page 76 AX024 Externally Mounted Flange Facing and Machine R.M.A. (Rq) Root Mean Square roughness is defined as: Sampling Lengths (Usually 0.08mrn) The length over which the mean line is fitted, this allows calculation of some surface parameters. Assessment Length Assessment length is the total length of surface to be assessed and is the sum of several sampling lengths Surface Form Most surfaces are made up of three classes of irregularities.
  • Page 77 AX024 Externally Mounted Flange Facing and Machine Micro Roughness Micro roughness (primary surface) is caused by the cutting action which is a combination of cutting, tearing, and surface fatigue. Waviness Waviness (secondary texture) is caused by feed rate of tool, or chatter/vibration. Form Error Form error (tertiary texture inaccuracies of machine such as slideway of arm lift.

  • Page 78: Appendix C V-Groove Measurement

    AX024 Externally Mounted Flange Facing and Machine APPENDIX C V-GROOVE MEASUREMENT...
  • Page 79 AX024 Externally Mounted Flange Facing and Machine...

  • Page 80: Appendix Dstraight Pneumatic Motor Manufacturers Information

    AX024 Externally Mounted Flange Facing and Machine APPENDIX D STRAIGHT PNEUMATIC MOTOR MANUFACTURERS INFORMATION...

  • Page 81: Appendix Eright-Angled Pneumatic Motor Manufacturers Information

    AX024 Externally Mounted Flange Facing and Machine APPENDIX E RIGHT-ANGLED PNEUMATIC MOTOR MANUFACTURERS INFORMATION...

  • Page 82: Appendix Fukca Declaration Of Conformity

    AX024 Externally Mounted Flange Facing and Machine APPENDIX F UKCA DECLARATION OF CONFORMITY...

  • Page 83: Appendix Gce Declaration Of Conformity

    AX024 Externally Mounted Flange Facing and Machine APPENDIX G CE DECLARATION OF CONFORMITY...

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