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Summary of Contents for Team SILK SX012
- Page 1 SX012 & AXL012 FLANGE FACING AND GROOVING MACHINE Revision E TEAM ® Shap Road Kendal Cumbria LA9 6RU United Kingdom Tel: +44 (0) 1539 729009 Fax: +44 (0) 1539 729359 TEAM is an ISO9001 registered company ® © Copyright 2022 TEAM ®...
- Page 2 SX012/AXL012 Flange Facing and Grooving Machine. It is an essential part of the equipment and it is important that you take the time to read it thoroughly. Additional copies are available for purchase from TEAM or from an authorised agent.
- Page 3 ® service life. Also offered is a Factory Service, in which the equipment can be returned to TEAM ® inspection. A quotation may then be given for the overhaul, repair or replacement of the equipment.
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Page 4: Table Of Contents
SX012/AXL012 Flange Facing and Grooving Machine CONTENTS SECTION 1 TECHNICAL DESCRIPTION ................7 1.1 Introduction ...................... 7 1.2 Equipment description ..................7 1.2.1 Drive ring and bearing assembly............7 1.2.2 Saddle ....................8 1.2.3 Gearbox ....................9 1.2.4 Motor unit ....................9 1.2.5 Optional accessories ................ - Page 5 SX012/AXL012 Flange Facing and Grooving Machine 8.1.2 SX012 Machine ...................39 8.2 Base clamping assembly ................41 8.3 AXL012 Drive ring and bearing assembly .............43 8.4 SX012 Drive ring and bearing assembly ............46 8.5 Saddle ......................49 8.6 Toolpost - standard..................52 APPENDIX A Cutting tools as applied to portable machines ........53 APPENDIX B Surface metrology ..................56 APPENDIX C V-Groove measurement ................59 APPENDIX D Air motor manufacturers information ............61...
- Page 6 SX012/AXL012 Flange Facing and Grooving Machine Fig. 1 AXL012 Flange Facing and Grooving Machine (above) SX012 Flange Facing and Grooving Machine (below)
- Page 7 SX012/AXL012 Flange Facing and Grooving Machine Fig. 2 AXL012 Flange Facing and Grooving Machine – exploded view SX012 not shown as only additional feature is a second motor unit/gearbox...
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Page 8: Technical Description
Take care of this manual; it is an essential source of information. EQUIPMENT DESCRIPTION The purpose of the TEAM SX012/AXL012 flange facing and grooving machine is designed ® to machine full faced, raised face and grooved flanges up to 300 mm (11.750") in diameter, at any location having a minimum pneumatic air supply 1.6 m... -
Page 9: Saddle
SX012/AXL012 Flange Facing and Grooving Machine A fixed gear ring is attached to the drive cover and is used in conjunction with the saddle pick-up gear, which revolves as the saddle rotates, to give the saddle its feed source. Spur ring gear The spur ring gear assembly, which is the rotating part of the machine, is clamped to the cross-roller bearing assembly by a clamp plate and the ring gear provides the clamping location for the saddle assembly. -
Page 10: Gearbox
SX012/AXL012 Flange Facing and Grooving Machine TRAVERSE FEED (mm per SELECTOR LEVER FEED (in per revolution) revolution) POSITION COARSE (IN) 0.81 mm 0.032 in. FINE (OUT) 0.20 mm 0.008 in. Table 1 Feed rates 1.2.3 Gearbox The gearbox is mounted on the drive assembly cover and transmits the drive from the air motor through two bevel gears and an intermediate idler gear to the bearing drive gear (spur ring gear). -
Page 11: Specifications
SX012/AXL012 Flange Facing and Grooving Machine SECTION 2 SPECIFICATIONS Fig. 4a AXL012 Single drive principle dimensions Fig. 4b SX012 Twin drive principle dimensions PRINCIPAL DIMENSIONS:... - Page 12 SX012/AXL012 Flange Facing and Grooving Machine +Overall machine height (including 12.7mm, ½” 245 mm 9.65" spacers) Maximum base width (with motor filter and claw attached) Single drive – AXL012 609.6 mm 24” Twin drive – SX012 762 mm 30” TRANSPORTATION DIMENSIONS: Single Drive –...
- Page 13 SX012/AXL012 Flange Facing and Grooving Machine Position 2 Fine 'out' 0.20 mm/rev 0.008"/rev Saddle free running speed 37 rpm +/- 10% Saddle speed at max motor torque 24 rpm NOISE EMISSION: Single Drive – AXL012 Emission sound pressure level 92 dB(A) Instantaneous sound pressure value.
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Page 14: Safety Information
SX012/AXL012 Flange Facing and Grooving Machine SECTION 3 SAFETY INFORMATION WARNINGS AND CAUTIONS GENERAL: ALL SAFETY PROCEDURES MUST BE OBSERVED AND STRICTLY ADHERED TO WHEN INSTALLING, USING, MAINTAINING SERVICING THIS EQUIPMENT. ONLY TRAINED AND COMPETENT PERSONNEL SHOULD INSTALL, USE, MAINTAIN AND SERVICE THIS EQUIPMENT. ENSURE AN EMERGENCY STOP IS ALWAYS WITHIN REACH OF THE OPERATOR. - Page 15 SX012/AXL012 Flange Facing and Grooving Machine PERSONAL PROTECTIVE EQUIPMENT: PERSONAL PROTECTIVE EQUIPMENT RECOMMENDED WHEN WORKING WITH THIS EQUIPMENT. SUGGESTIONS INCLUDE SAFETY HAT, GAUNTLET GLOVES, SAFETY GOGGLES, SAFETY SHOES, AND FLAME RETARDANT COVERALLS. BREATHING APPARATUS MAY BE NECESSARY WHEN A TOXIC ATMOSPHERE EXISTS.
- Page 16 SX012/AXL012 Flange Facing and Grooving Machine PNEUMATICS: ENSURE THE CORRECT HOSES, VALVES AND FITTINGS ARE USED. DO NOT PRESSURISE THIS EQUIPMENT IF ANY OF THE HOSES, VALVES OR FITTINGS ARE LEAKING OR DAMAGED. DO NOT PRESSURISE THIS EQUIPMENT UNTIL YOU ARE SURE THE EQUIPMENT HAS BEEN CORRECTLY INSTALLED AND THE CONTROL VALVES ARE CLOSED.
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Page 17: Controls And Basic Operation
SX012/AXL012 Flange Facing and Grooving Machine SECTION 4 CONTROLS AND BASIC OPERATION LOCATION AND FUNCTION OF THE CONTROLS The following controls are incorporated into the machine: 4.1.1 Machine controls Fig. 5 Machine controls Traverse selector lever Selects the rate at which the toolpost traverses the work piece per machine revolution. - Page 18 SX012/AXL012 Flange Facing and Grooving Machine Auto feed selector The auto feed selector determines whether the machine rotation is engaged or not. AUTO FEED MACHINE ROTATION SELECTOR POSTION PULLED OUT Engaged PUSHED IN Disengaged Toolpost movement hand wheel The toolpost movement hand wheel determines the vertical position of the tool and the corresponding depth of cut.
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Page 19: Filter/Lubricator Pack Controls
SX012/AXL012 Flange Facing and Grooving Machine 4.1.2 Filter/lubricator pack controls A gate valve on the pack is used to set the machine speed at the desired RPM when the control valve is fully open. To set the speed proceed follow the instructions in section 5.3.1. -
Page 20: Basic Operation Of The Equipment
SX012/AXL012 Flange Facing and Grooving Machine BASIC OPERATION OF THE EQUIPMENT The basic operation of the machine follows the routine: 1. Lifting the machine from its packing case. 2. Checking the machine for completeness and condition. 3. Removal of the saddle and toolpost assembles from the drive ring assembly 4. -
Page 21: Site Operation
SX012/AXL012 Flange Facing and Grooving Machine SECTION 5 SITE OPERATION WARNINGS AND CAUTIONS When operating this equipment observe all warning and cautions detailed below and in Section 3. IN ADDITION TO THE CONTENT OF THIS PUBLICATION, JOB SPECIFIC AND SITE SPECIFIC SAFETY PROCEDURES MUST BE ADHERED TO AT ALL TIMES. -
Page 22: Setting Up The Equipment
SX012/AXL012 Flange Facing and Grooving Machine SETTING UP THE EQUIPMENT The following instructions are for installing the flange facing and grooving machine in position prior to operating the equipment. It is assumed that an appropriate air supply is available for connection to the machine (1.6m3/min, 6 bar, 60cfm, 87 psi). 5.2.1 Unpacking the machine Fig. -
Page 23: Drive Ring And Bearing Assembly Installation
SX012/AXL012 Flange Facing and Grooving Machine 10. Cap screws M10 x 35 mm 8 off Cap screws M10 x 40 mm 8 off Cap screws M10 x 50 mm 8 off Cap screws M8 x 35 mm 8 off 11. Operators manual 1 off 12. - Page 24 SX012/AXL012 Flange Facing and Grooving Machine Observe all Warnings and Cautions, refer to Sections 3 and 5.1 Remove the saddle and toolpost assembly (see Fig. 1) from the drive unit by removing the 3 off M10 x 30 screws. Measure the outside diameter of the flange and position the jaw assemblies equally within 12mm (0.5") of the flange size.
- Page 25 SX012/AXL012 Flange Facing and Grooving Machine until the drive unit is concentric. Clock the flange face again, adjust if necessary. Clock the groove again, adjust if necessary. Continue with this procedure until a satisfactory degree of accuracy has been achieved. Check all the jaws are properly secured.
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Page 26: Saddle Assembly Installation
SX012/AXL012 Flange Facing and Grooving Machine Fig. 9 DTI gauge attached to drive ring 5.2.3 Saddle Assembly Installation The saddle assembly is installed on the drive ring and bearing assembly as follows: Observe all Warnings and Cautions, refer to Sections 3 and 5.1. To remove or replace the toolpost carriage, slacken off the gib strip adjusters. -
Page 27: Setting Up The Tool - Facing And Grooving
Fig. 10 Saddle installation 5.2.4 Setting up the tool - facing and grooving As the TEAM flange facing machine is portable and thus lighter and less rigid than ® its workshop counterpart, the choice of tooling and the rate at which metal can be removed will differ from that used in a workshop. -
Page 28: Selecting The Traverse
SX012/AXL012 Flange Facing and Grooving Machine With the tool in position check that there are no obstructions to the tool and saddle. Determine the point at which the tool touches the flange, this is achieved by slowly rotating the machine, and advancing the tool by turning the toolpost feed knob until it just touches the surface of the flange. -
Page 29: Using The Equipment
SX012/AXL012 Flange Facing and Grooving Machine USING THE EQUIPMENT The following instructions are for operating the flange facing machine once correctly installed on a flange (see Section 5.2 Setting up the Equipment). 5.3.1 Connection to Air Supply The air supply must always be connected to the machine using the Filter Lubricator Pack supplied (Fig. -
Page 30: Starting The Machine - Facing And Grooving
SX012/AXL012 Flange Facing and Grooving Machine 5.3.2 Starting the machine - Facing and Grooving Set up the tool, refer to Section 5.2.4. Select the cutting feed traverse, refer to Section 5.2.5. Position the tool over the cutting area. Set depth of cut on the toolpost feed knob. Select the desired feed rate;... -
Page 31: Removing The Equipment
SX012/AXL012 Flange Facing and Grooving Machine REMOVING THE EQUIPMENT 1. Observe all warnings and cautions, refer to Sections 3 and 5.1 2. Isolate the machine from the air supply and disconnect. 3. Ensure that the cutting tool has been removed from the tool post. 4. -
Page 32: Fault Diagnosis
SX012/AXL012 Flange Facing and Grooving Machine SECTION 6 FAULT DIAGNOSIS INTRODUCTION A fault diagnosis chart is provided to assist the user to identify basic faults. The chart is not exhaustive and the recommended action may not be the only solution to a fault. In order to prevent possible injury to personnel or damage to equipment it is recommended that faults are corrected as soon as they arise. - Page 33 Check and tighten, if 5. Tool not locked in position required 6. Flange thickness less Refer to TEAM ® than 19 mm (0.75") Uneven flange face, after or 1. Base clamp blocks have Remove the machine, check that the drive unit...
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Page 34: Maintenance Instructions
SX012/AXL012 Flange Facing and Grooving Machine SECTION 7 MAINTENANCE INSTRUCTIONS INTRODUCTION The following information sets out recommendations for the maintenance of this equipment. Periodic maintenance, when carried out as specified, will help to prevent premature failure of the equipment. Should a component fail or its operation become suspect the equipment should not be used until the fault has been rectified. -
Page 35: Recommended Lubricants
SX012/AXL012 Flange Facing and Grooving Machine Periodic maintenance chart continued… PERIOD TASK Returning to storage Complete the daily, weekly and monthly tasks. Protect all the exposed areas of the machine from corrosion. Annually when in storage Un-pack the equipment and check for signs of corrosion or other deterioration. -
Page 36: Removal And Refit Procedures
SX012/AXL012 Flange Facing and Grooving Machine REMOVAL AND REFIT PROCEDURES The following procedures are given for the removal and refitting of the main assemblies so that repair work can be carried out. Fig. 14 Drive motor, gearbox and shear pin locations WARNING: ENSURE ALL AIR SUPPLIES ARE REMOVED/ISOLATED PRIOR TO WORK COMMENCING. -
Page 37: Gearbox
SX012/AXL012 Flange Facing and Grooving Machine 7.4.2 Gearbox The gearbox can be removed and refitted with the motor attached or removed. Remove 1. Observe all warnings and cautions, refer to Sections 3 and 5.1. 2. Support the gearbox and remove the screws that secure the gearbox to the gearbox flange, see Fig. -
Page 38: Parts Lists
SX012/AXL012 Flange Facing and Grooving Machine SECTION 8 PARTS LISTS Title Page Main assembly Base clamping assembly ALX012 Drive ring and bearing assembly SX012 Drive ring and bearing assembly Saddle Toolpost - standard Fig. 15 AXL012 Flange Facing and Grooving Machine – exploded view SX012 (not shown) is similar and has a second motor unit/gearbox... - Page 39 SX012/AXL012 Flange Facing and Grooving Machine Fig. 16 AXL012 Flange Facing and Grooving Machine – main assembly SX012 (not shown) is similar and has a second motor unit/gearbox...
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Page 40: Main Assembly
SX012/AXL012 Flange Facing and Grooving Machine MAIN ASSEMBLY Refer to Fig. 16. 8.1.1 AXL012 Machine ITEM PART No. DESCRIPTION FZ 1000 SADDLE FZ 3000 CLAMP ASSEMBLY FZ 9000 TOOLPOST 70mm TRAVEL FZ 8000 SINGLE DRIVE RING 8.1.2 SX012 Machine ITEM PART No. - Page 41 SX012/AXL012 Flange Facing and Grooving Machine Fig. 17 Base clamping assembly...
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Page 42: Base Clamping Assembly
SX012/AXL012 Flange Facing and Grooving Machine BASE CLAMPING ASSEMBLY Refer to Fig. 17. ITEM PART No. DESCRIPTION FZ 0301 BASE CLAMP BLOCK FZ 0302 BASE CLAMP SCREW FZ 0304 BASE CLAMP JAW SOC CAP SCR M10 x 55 LG NOT REQUIRED NOT REQUIRED FZ 0309 1/2"... - Page 43 SX012/AXL012 Flange Facing and Grooving Machine Fig. 18 AXL012 single drive ring and bearing assembly...
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Page 44: Axl012 Drive Ring And Bearing Assembly
FZ 0969 SPACER SOC SET SCR M6 x 25 LG FZ 0968 COVER PLATE CP 0819 TEAM BADGE ® HEX NUT M6 CSK SOC SCR M8 x 20 LG SOC CAP SCR M8 x 20 LG AIR MOTOR - REPLACED BY ITEM 64... - Page 45 SX012/AXL012 Flange Facing and Grooving Machine ITEM PART No. DESCRIPTION SOC CAP SCR M6 x 70 LG SOC SET SCR M4 x 10 LG - DELETED GREASE NIPPLE M8 SLOTTED SPRING PIN 3 x 20 LG FZ 0971 170T LIGHT WEIGHT SPUR GEAR SOC CAP SCR M6 x 25 LG PIN 6 x 20 LG FZ 0974...
- Page 46 SX012/AXL012 Flange Facing and Grooving Machine Fig. 19 SX012 twin drive ring and bearing assembly...
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Page 47: Sx012 Drive Ring And Bearing Assembly
FZ 0969 SPACERS HEX SKT HD GRUBSCREW M6 x 25 LG FZ 0968 COVER PLATE CP 0819 TEAM BADGE ® LOCK NUT M6 HEX SKT CSK HD CAPSCREW M8 x 20 LG HEX SKT HD CAPSCREW M8 x 20 LG... - Page 48 SX012/AXL012 Flange Facing and Grooving Machine ITEM PART No. DESCRIPTION HEX SKT HD CAPSCREW M4 x 10 LG (DELETED) M8 GREASE NIPPLES SLOTTED SPRING PINS 3 x 20 LG COLLAR EYEBOLT M12 (0.4Te) CP 0830 CE BADGE FOR PNEUMATIC MACHINE CP 0835 OPEN GEARS WARNING BADGE CP 0831...
- Page 49 SX012/AXL012 Flange Facing and Grooving Machine Fig. 20 Saddle...
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Page 50: Saddle
SX012/AXL012 Flange Facing and Grooving Machine SADDLE Refer to Fig. 20. ITEM PART No. DESCRIPTION FZ 0123 SELECTOR SHOE FZ 0122 SELECTOR FORK FZ 0424 SELECTOR LEVER AND SPINDLE FZ 0120 LEADSCREW FZ 0119 CENTRE SPINDLE FZ0121 / FZ0121A SELECTOR PLUNGER FZ0102 GUIDE RAIL CP 0215... - Page 51 SX012/AXL012 Flange Facing and Grooving Machine ITEM PART No. DESCRIPTION FZ 0100 SADDLE FZ 0415 SADDLE END COVER EXTERNAL CIRCLIP INTERNAL CIRCLIP EXTERNAL CIRCLIP OB 680 OILITE BUSH OB 510 OILITE BUSH OB 190 OILITE BUSH FZ 0131 OILITE BUSH SOC CAP SCREW M6 x 16 LG DOWEL SOC BUTTON HEAD SCREW M4 x 16 LG...
- Page 52 SX012/AXL012 Flange Facing and Grooving Machine Fig. 21 Toolpost - standard...
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Page 53: Toolpost - Standard
SX012/AXL012 Flange Facing and Grooving Machine TOOLPOST - STANDARD Refer to Fig. 21. ITEM PART No. DESCRIPTION FXB0301 TOOLPOST KNOB FZ 0408 BRIDGE PIECE TOOLPOST BUSH FZ 0494 TOOLPOST FEED PLATE FZ 0496 CARRIAGE FZ 0402 FEED NUT CP 0145 CARRIAGE GIB STRIP CP 0162 TOOLPOST CLAMP... -
Page 54: Appendix Acutting Tools As Applied To Portable Machines
SX012/AXL012 Flange Facing and Grooving Machine APPENDIX A CUTTING TOOLS AS APPLIED TO PORTABLE MACHINES As the flange facing machine is portable and thus lighter and less rigid than its workshop counterpart, the choice of tooling and the rate at which metal can be removed will differ from that used in the workshop. - Page 55 SX012/AXL012 Flange Facing and Grooving Machine...
- Page 56 SX012/AXL012 Flange Facing and Grooving Machine TOOLS FOR V GROOVE PLUNGE MACHINING...
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Page 57: Appendix Bsurface Metrology
SX012/AXL012 Flange Facing and Grooving Machine APPENDIX B SURFACE METROLOGY First profile graphs of roughness texture were produced over fifty years ago by a German Engineer, Gustav Schmalz. His graphs allowed differential magnification of vertical and horizontal axes so that a visual assessment of surface could be made. - Page 58 SX012/AXL012 Flange Facing and Grooving Machine R.M.A. (Rq) Root Mean Square roughness is defined as: Sampling Lengths (Usually 0.08mrn) The length over which the mean line is fitted, this allows calculation of some surface parameters. Assessment Length Assessment length is the total length of surface to be assessed and is the sum of several sampling lengths Surface Form Most surfaces are made up of three classes of irregularities.
- Page 59 SX012/AXL012 Flange Facing and Grooving Machine Micro Roughness Micro roughness (primary surface) is caused by the cutting action which is a combination of cutting, tearing, and surface fatigue. Waviness Waviness (secondary texture) is caused by feed rate of tool, or chatter/vibration. Form Error Form error (tertiary texture inaccuracies of machine such as slideway of arm lift.
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Page 60: Appendix C V-Groove Measurement
SX012/AXL012 Flange Facing and Grooving Machine APPENDIX C V-GROOVE MEASUREMENT... - Page 61 SX012/AXL012 Flange Facing and Grooving Machine...
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Page 62: Appendix Dair Motor Manufacturers Information
SX012/AXL012 Flange Facing and Grooving Machine APPENDIX D AIR MOTOR MANUFACTURERS INFORMATION... - Page 63 SX012/AXL012 Flange Facing and Grooving Machine...
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Page 68: Appendix Edeclaration Of Conformity
SX012/AXL012 Flange Facing and Grooving Machine APPENDIX E DECLARATION OF CONFORMITY TEAM TEAM ® ® , Furman House, Shap Road, Kendal, Cumbria, LA9 6RU. Furman House, Shap Road, Kendal, Cumbria, LA9 6RU. England, Tel No. +44 (0)1539 729009. England, Tel No. +44 (0)1539 729009.
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