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Summary of Contents for GeKaMac Power MIG 1800 Synergic
- Page 1 Power MIG 1800 Synergic Users Manual Please Read and Understand This Manual Before Operating The Welding Machine www.gedikwelding.com...
- Page 2 This machine is for internal use only. It complies with the WEEE Directive. This machine has been designed in accordance with the EN 60974-1 and EN 60974-10 standards. The machine is safe when installation, operation, and maintenance are performed in accordance with the user manual and regulations.
- Page 3 AT UYGUNLUK BEYANI EU DECLARATION OF CONFORMITY Bu uygunluk beyanı yalnızca /malatçının sorumluluğu altında düzenlen/r. Th#s declarat#on of conform#ty #s #ssued under the sole respons#b#l#ty of the manufacturer İstanbul, Turkey, 08.03.2024 İmalatçı / Manufacturer GEDİK KAYNAK SANAYİ ve TİCARET A.Ş. Ankara Cad.
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Page 4: Table Of Contents
(MMA) electrode welding. Open the packaging Innovative, versatile, light-weight, easily portable, simple to use, POWER MIG 1800 synergic is a very high level product that is abso- Installation and connections lutely irreplaceable technologically for all internal and external Connecting the welding machine to the utility line maintenance works, vehicle bodyworks, agricultural and small light metalwork jobs. -
Page 5: Technical Data
(for fur- switch off automatically. ther information see the TX control panel manual). After several minutes the overheat cut-off rearms automatically and the weld- Table 1 POWER MIG 1800 synergic Model MIG-MAG Single-phase input 50/60 Hz 230 ± 15% Mains supply: Z Ω... -
Page 6: How To Lift Up The Machine
Connecting the welding The system essentially consists of: machine to the utility line • Welding unit POWER MIG 1800 synergic • Ground cable (3m long). Connection of the machine to the user line (electrical cur- • MIG-MAG or TIG (optional) welding torches. -
Page 7: Command And Control Units (Fig. A)
Command and control units (Fig. A) Pos. 1 “TX” control panel. Pos. 2 Fast coupling straight polarity. Pos. 3 Fast coupling reverse polarity. PoWer MIG 1800 Pos. 4 Centralised MIG-MAG torch connection. Synergic Pos. 5 Power supply switch. In the “O” position the welder is off. -
Page 8: Mig-Mag Welding With Gas
MIG-MAG welding with GAS To begin MIG-MAG welding, carry out the following tasks (with PoWer MIG 1800 the machine switched off): Synergic 1 - Connecting the cables (Fig. C1-C2) 1) Connect the gas hose to the pressure reducer fitted on the cylinder beforehand. -
Page 9: Mig-Mag Welding Without Gas
MIG-MAG welding without GAS To begin MIG-MAG welding without gas, carry out the follow- PoWer MIG 1800 Synergic ing tasks (with the machine switched off): 1 - Connecting the cables (Fig. D1-D2) 1) Screw the torch to the centralised connection on the front panel of the welding machine (Pos. -
Page 10: Interval Welding (Stitch)
To begin spot welding: possible to reduce tungsten inclusions on ignition to a mini- • Place the gas guiding nozzle perpendicular on the workpiece mum. The molten bath and the electrode are protected by and to be spot welded. inert gas (for example, Argon). This type of welding is used •... -
Page 11: Electrode Welding (Mma)
WELDING PARAMETERS Table 4 shows some general indications for the choice of elec- POWER MIG 1800 Synergic trode, based on the thickness of the parts to be welded. The values of current to use are shown in the table with the respec-... -
Page 12: Spare Parts
SPARE PARTS Original spares have been specifically designed for our equip- ment. The use of spares that are not original may cause vari- ations in the performance and reduce the safety level of the equipment. We are not liable for damage due to use of spare parts that are not original. -
Page 13: Troubleshooting Table
Troubleshooting table WARNING: Any internal inspections or repairs are only to be done by qualified personnel! IMPORTANT: Remember to disconnect the mains power supply and wait for the internal capacitors to discharge (about 2 min- utes) before starting to check and repair the machine if necessary. Defect Solution The welding machine does... -
Page 14: Electro Topographical Diagram
Electro topographical diagram 2101AB10... -
Page 15: Electro Topographical Diagram Key
•1 •2 •3 •4 •5 •6 •7 •8 •9 •10 •11 L1-2-3 •12 •13 •14 •15 •16 •17 •18 •19 •20 •21 •22 Electro topographical diagram key Colour key Orange •1 Primary transformer coil •2 Secondary transformer coil •3 Polarity change terminal board •4 Gas solenoid valve •5 Mains switch •6 Secondary induct- Sky Blue ance •7 Toroidal ferrite •8 Drive motor •9 Fan motor •10 Earth terminal •11... - Page 16 Lista ricambi LEGGERE ATTENTAMENTE Spare parts list READ CAREFULLY Liste pièce de rechange LIRE ATTENTIVEMENT Ersatzteilliste SORGFÄLTIG LESEN Lista repuestos LEER ATENTAMENTE Onderdelenlijst EERST GOED DOORLEZEN Lista de peças de substituição LER ATENTEMENTE Liste over reservedele LÆS OMHYGGELIGT Reservdelslista LÄS NOGAS Varaosaluettelo LUE HUOLELLISESTI Reservedelliste...
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Page 17: Power Mig
POWER MIG 1800 Pos. Descrizione Description Synergic 352547 Pannelllo rack completo di tastiera a membrana TREO Rack panel with TREO membrane keyboard 438849 Manopola senza indice Ø22mm Ø22mm Knob without index 438888 Manopola senza indice Ø29mm Ø29mm Knob without index 352415 Pannello frontale Front panel... - Page 18 POWER MIG Pos. Descrizione Description 1800 352419 Coperchio pannello frontale Front panel cover 434664 Maniglia Handle 465580 Staffa fissaggio maniglia Fixing bracket handle 435364 Interruttore alimentazione Mains switch 427895 Pressacavo completo di ghiera Cable clamp with lock ring 235960 Cavo alimentazione Mains cable 427866 Pressacavo completo di ghiera...
- Page 19 POWER MIG 1800 Pos. Descrizione Description Synergic 450067 Scatola di protezione cambio polarità Change polarity protection box 240561 Meccanismo di trascinamento con motoriduttore Wire feed mechanism with motorgear 404913 Telaio metallico interno Internal metallic chassis 241844 Mozzo bobina Hub coil 431333 Piedino d'appoggio Support foot...
- Page 20 POWER MIG 1800 Pos. Descrizione Description Synergic 424019 Distanziale scheda filtro EMC EMC filter PCB spacer 377146 Scheda filtro EMC EMC filter PCB 413471 Cablaggio ausiliario Auxiliary wiring 425938 Elettrovalvola gas Gas solenoide valve 485040 Tubo gas Gas tube 353448 Isolamento laterale coperchio Cover insulation 486386...
- Page 21 2050H858 Pos. Cod. Descrizione Description 444468 Motore 24V/40W 24V/40W Motor 602025 Seeger 10mm Seeger 10mm Tab. A Rullo Ø 30 mm Feed roll Ø 30 mm 487803 Vite di fissaggio Fixing screw 487858 Perno supporto del dispositivo di pressione Axle shaft pressure arm 422923 Rullo di pressione Ø...
- Page 22 4) Selve svejsemaskinens registreringsnummer EXAMPLE EKSEMPEL N. 2 pieces code n. 377184 - for POWER MIG 1800 Synergic 2 stk. nummer 377184 - til anlæg model POWER MIG 1800 230 V - 50/60 Hz - Serial number ..........Synergic - 230 V - 50/60 Hz Registreringsnummer Nr.
- Page 23 Operator’s manual READ CAREFULLY Gedik Welding Inc. Ankara Caddesi No: 306 Şeyhli 34906 Pendik - İstanbul / Turkey P. +90 216 378 50 00 • F. +90 216 378 20 44 / 79 36 www.gedikwelding.com...
- Page 24 ENGLISH Introduction Electrode (MMA) 1 - WELDING PROCESS SELECTION Control panel 2 - SELECTION OF WELDING PROGRAM KEY AND KNOB COMMANDS 3 - SPECIAL FUNCTIONS “Fx” SELECTION DISPLAY AND LED INDICATIONS 4 - PRE-SETTING 5 - WELDING Switching on the welding 6 - HOLD machine and initial screen 7 - ACTIVATING THE VRD DEVICE...
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Page 25: Control Panel
■ ENCODER knob - V Control panel This is used to set and edit the PARAMETERS - V based on the corresponding LED switched on and the value highlighted on the KEY AND KNOB COMMANDS DISPLAY PARAMETERS - V display, required for correct functio- ning of the machine. -
Page 26: Display And Led Indications
■ VRD LED DISPLAY AND LED INDICATIONS The Voltage Reduction Device (VRD) is a safety device that redu- ces voltage. It prevents voltages forming on the output terminals that may pose a danger to people. ▪ HOLD FUNCTION LED ▪ VRD LED Two-tone LED (off - red - green) indicates enabling of the VRD. -
Page 27: Loading Of The Wire
The rotation of one of the two ENCODER Knobs - A (E1) or V (E2) Special functions “Fx” by the operator during the display of the string version software provokes the block (for 1 second), on both the displays, of To access the SPECIAL FUNCTIONS “Fx”... - Page 28 2) You can access the SECOND LEVEL MENU (except for when Within the SECOND LEVEL MENU: the JOB process is active) only via the SPECIAL FUNCTIONS • Rotate the ENCODER - A knob (E1) to select the special MENU (SPC FnC) parameter, as follows: function required.
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Page 29: Special Functions Menu (Spc Fnc)
3) To exit from the SPECIAL FUNCTIONS “Fx” menu: FACTORY DEFAULT (FAC) • Press and release once the SPECIAL FUNCTIONS “Fx” Key (T3) if you are on the FIRST LEVEL MENU. WARNING: This operation, if performed, brings about the total • Press and release twice the SPECIAL FUNCTIONS “Fx” Ke restoration of all of the modifiable parameters to the settings (T3) if you are on the SECOND LEVEL MENU. -
Page 30: Safety Calibration Code (Scc)
SAFETY CALIBRATION CODE (SCC) • The procedure of calibration is carried out in 3 different phases: Calibration parameter SM1 (MINIMUM SPEED) Press and release the torch button, then wait for the auto- ATTENTION: This operation, if carryed on, optimizes the effi- matic arrest of the wire. Measure (in cm) the dangling wire ciency of the welding circuit (only in MIG welding processes). -
Page 31: Mig-Mag Synergic
• At the end of the procedure, the software present in the welder 2 - SELECTION OF WELDING PROGRAMME will immediately re-calculate the characteristic curve of the en- gine, rendering it suitable to use. PROGRAM TABLE (*) WARNING: The motor CANNOT be stopped during the measu- MIG-MAG PROCESS ring time! •... -
Page 32: Special Functions "Fx" Selection
4 - SPECIAL FUNCTIONS “Fx” SELECTION Then there is an independent parameter, SPECIAL FUNCTIONS MENU (SPC FnC), that provides access to the SECOND LEVEL The SPECIAL FUNCTIONS “Fx” that are only available in the MIG- MENU. MAG synergic welding process are shown below. For all the other explanations regarding this menu make reference to the relative ■... -
Page 33: Welding
Example: ELECTRONIC INDUCTANCE • PARAMETER DISPLAY screen - V (D2) Press the PARAMETER SELECTION - V key (T4) until the LED that corresponds to the ELECTRONIC INDUCTANCE switches on. Turn the ENCODER - V knob (E2) to change the value shown ARC LENGTH ADJUSTMENT on the PARAMETER DISPLAY - V screen (D2). -
Page 34: Special Functions "Fx" Selection
3 - SPECIAL FUNCTIONS “Fx” SELECTION • STITCH WELD PAUSE (Srt) - Time of pause between one wel- ding in tracts and another. The SPECIAL FUNCTIONS “Fx” that are only available in the MIG- • BURN BACK (bub) - Regulates the length of the wire after wel- MAG manual welding process are shown below. For all the other ding. -
Page 35: Welding
In this phase the displays show: • PARAMETER DISPLAY screen - A (D1) WELDING VOLTAGE ELECTRONIC INDUCTANCE WELDING CURRENT WIRE SPEED - WELDING CURRENT ( ): the last current value measured. Example: ELECTRONIC INDUCTANCE - WIRE SPEED ( ): the value previously set. Press the PARAMETER SELECTION - V key (T4) until the LED •... -
Page 36: Selection Of Welding Program
2 - SELECTION OF WELDING PROGRAM 4 - PRE-SETTING Before welding it is possible to set the following parameters: PROGRAM TABLE MMA PROCESS MATERIAL DISPLAY TYPE CLASS WELDING CURRENT Basic E7018 Rutil E6013 Cr-Ni E316L Select the PROGRAMME of welding by pressing and releasing, even several times if necessary, the PROGRAM SELECTION key (T1) until the corresponding LED is lit and after that rotating the ENCODER knob - V (E2) until obtaining on the PARAMETER DI- SPLAY screen - V (D2) the number of the programme desired,... -
Page 37: Hold
During the welding the operator can change the following para- To interrupt the HOLD function and go back to the PRESETTING meters: phase before 15 seconds have passed, simply turn one of the two • WELDING CURRENT ( ). ENCODER (E1-E2) knobs. •... -
Page 38: Tig With "Lift" Striking
4 - WELDING TIG with “Lift” striking During the welding the display shows: • PARAMETER DISPLAY screen - A (D1) Start the welder by pressing the switch, located on the back pa- nel, at the position I. 1 - WELDING PROCESS SELECTION Select the TIG PROCESS of welding with “Lift”... -
Page 39: Job
To interrupt the HOLD function and go back to the PRESETTING WARNING: If all the automatic welding points (JOBS) are occu- phase before 15 seconds have passed, simply turn one of the two pied, the check automatically goes to the first automatic welding ENCODER (E1-E2) knobs. -
Page 40: Welding
4 - WELDING 7 - DELETING A JOB SAVED During the welding the display shows the values, if possible mea- In JOB mode, holding down the PARAMETER SELECTION - A sured, of the active parameters, based on the type of welding pro- (T1) and PARAMETER SELECTION - V (T4) keys down simul- cess, memorised within the selected JOB. - Page 41 Error Error Error description and possible Error Error Error description and possible condition code diagnosis condition code diagnosis USER FILE MISSING POWER LIMITATION NON automatic reset error. This alarm appears if the power limit E1.1 Immediately contact technical is exceeded. The alarm alternates assistance dept.
- Page 42 Gedik Welding Inc. Ankara Caddesi No: 306 Şeyhli 34906 Pendik - İstanbul / Turkey +90 216 378 50 00 • +90 216 378 20 44 www.gedikwelding.com...
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