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Simpson 42104F Operating Instructions Manual
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Simpson 42104F Operating Instructions Manual

Simpson 42104F Operating Instructions Manual

Hot shell tensile accessory
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Operating Instructions
Hot Shell Tensile Accessory
Model 42104F
simpsongroup.com

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Summary of Contents for Simpson 42104F

  • Page 1 Operating Instructions Hot Shell Tensile Accessory Model 42104F simpsongroup.com...
  • Page 2 Simpson Technologies for a proposed transaction. Any use or disclosure in whole or in part of this information without the express written permission of Simpson Technologies is prohibited.

  • Page 3: Table Of Contents

    Set-up ....................12 Mechanically connecting the Hot Shell Tensile Accessory to the Electronic Universal Sand Strength Machine ............13 Airborne Noise Emission .............. 15 5 Operating Instructions Performing a Hot Shell Tensile Strength Test ......16 man-stc-42104F-V12-8 Hot Shell Tensile Accessory...
  • Page 4 Assembly Drawing - 42104MAN: Hot Shell Tensile Accessory on Model 42104 ....................38 11 Commercial Manuals 11.1 Instruction Delta Temperature Control DTB 4848 – Adjust Temperature ....................39 11.2 Instructions Delta Electronics CTA4 Timer – Adjust Time Setpoint ...................... 41 Hot Shell Tensile Accessory man-stc-42104F-V12-8...

  • Page 5: Introduction 1

    Section 2 and Operating Instructions in Section 5. 1.1 Application and Designated Use The Hot Shell Tensile Accessory, Model 42104F, is used to measure the hot tensile strength of shell sands used in metal casting. Usage of other materials may be possible upon consultation with the Technical Service department of Simpson Technologies.

  • Page 6: Safety

    2.1 Safety Signs and Labels Simpson Technologies has incorporated the ANSI Z535.6 / ISO 3864-1-2 safety symbol only label format on all of its laboratory equipment. For the location of the safety labels on your equipment, refer to the "Location of Nameplate and Decals"...

  • Page 7: Safety Alert Symbols

    This symbol indicates information containing important instructions concerning the use of the machine or directions for further procedures. Ignoring this information can lead to malfunction of the machine. man-stc-42104F-V12-8 Hot Shell Tensile Accessory...

  • Page 8: Safety Symbol Labels

    When the front panel or any other panels from the control panel or the heating block assembly are removed, electrical terminals are exposed. A hazardous voltage is present, can cause electric shock or burn, and will result in serious injury. Follow Lockout and Tagout procedures before servicing. Hot Shell Tensile Accessory man-stc-42104F-V12-8...
  • Page 9 If any questions exist, you must contact your Super- visor or Simpson Technologies before taking further action. Follow Lockout and Tagout procedures before servicing. man-stc-42104F-V12-8...

  • Page 10: Safety System Procedure

    The tagout device does so by identifying the energy-isolating device as a source of potential danger; it indicates that the energy-isolating device and the equipment being controlled may not be ordered until the tagout device is removed. Hot Shell Tensile Accessory man-stc-42104F-V12-8...

  • Page 11: Glossary

    Zero Mechanical State - The mechanical potential energy of all portions of the equipment or machine is set so that the opening of pipes, tubes or hoses, and the actuation of any valve, lever, or button, will not produce a movement which could cause injury. man-stc-42104F-V12-8 Hot Shell Tensile Accessory...

  • Page 12: Short Description & Specifications

    Short Description & Specifications 3.1 Description The Hot Shell Tensile Strength Accessory, Model 42104F, is used to measure hot tensile strength of shell sands used in metal casting. The unit has electrical and mechanical connections to the Electronic Universal Sand Strength Machine, Model 42104.

  • Page 13: Unpacking And Installation

    However, damage can occur en route, so it is wise to inspect all equipment on arrival. Notify both the carrier and Simpson Technologies of any damage at once. Damage should be noted on the shipper’s receipt before signing for receipt of the shipment.

  • Page 14: Components

    4 Unpacking and Installation 4.2 Components Your new Hot Shell Tensile Strength Accessory, Model 42104F, is shipped with the following accessories and installation components. Please take a moment and identify that the following items are included: Main Cabinet Panel consisting of timing unit, temperature controller •...

  • Page 15: Installation

    The installation of the apparatus is the responsibility of the client to include procuring and preparing the material required for this purpose. The Hot Shell Tensile Strength Accessory, Model 42104F, is designed as an accessory to the Electronic Universal Sand Strength Machine, Model 42104. In...

  • Page 16: Electrical Power Connection

    Hot Shell Tensile Accessory and the Electronic Universal Sand Strength Machine. Failure to follow safety procedures could result in serious injury. Hot Shell Tensile Accessory man-stc-42104F-V12-8...

  • Page 17: Mechanically Connecting The Hot Shell Tensile Accessory To The Electronic Universal Sand Strength Machine

    Clamp arm of the Electronic Universal Sand Strength Machine (Figure 4.5.1.3). Install the knurled screw (Drawing 42104MAN, Item 3) back into the Heating Block Assembly and hand tighten to hold the Heating Block Assembly in position on the strength machine. Figure 4.5.1.3 man-stc-42104F-V12-8 Hot Shell Tensile Accessory...
  • Page 18 6. Verify the proper voltage of the electrical outlet before plugging the power cord into the outlet. Connect power cord to the AC electrical outlet that is free of disturbances/fluctuation and is properly grounded. Hot Shell Tensile Accessory man-stc-42104F-V12-8...

  • Page 19: Airborne Noise Emission

    It will also help to eliminate/reduce potential premature failures of the electric heater used in the Hot Shell Tensile Accessory. 4.6 Airborne Noise Emission The equivalent continuous A-weighted sound pressure level at the workstation does not exceed 70db(A). man-stc-42104F-V12-8 Hot Shell Tensile Accessory...

  • Page 20: Operating Instructions

    5 Operating Instructions Operating Instructions For more information on how to use and care for your Simpson Analytics equipment and accessories visit our Simpson Technologies channel on YouTube and search our library of videos. Subscribe to our channel to keep updated on new releases.
  • Page 21 Operating Instructions 5 Figure 5.1.1 Figure 5.1.2 man-stc-42104F-V12-8 Hot Shell Tensile Accessory...
  • Page 22 For further information regarding the temperature controller, refer to the temperature controller manufacturer’s manual in Section 10 of this manual. The AFS (American Foundry Society) standard condition for hot shell tensile test temperature is 450°F (232° C). Hot Shell Tensile Accessory man-stc-42104F-V12-8...
  • Page 23 (Figure 5, Item 11) is approximately 1/16” (1mm) away from the surface of the stationary clamp holder. The knurled bridge nut should never be positioned tight against the stationary clamp holder of the strength machine. man-stc-42104F-V12-8 Hot Shell Tensile Accessory...
  • Page 24 14. Rest the filled hopper/striker strike-off blade on the assembled tooling jaws parallel to and just beyond the longitudinal center line of the tooling. 15. Dump the shell sand from the hopper/striker into the cavity of the heated tooling. Quickly, strike off the excess sand from Hot Shell Tensile Accessory man-stc-42104F-V12-8...
  • Page 25 16. Using the handle on the left side of the upper heating block, gently lower the upper heating block to the closed position (Figure 5.1.4). (Ignore for alternate test. See Figure 5.1.4 Alternate Test.) Figure 5.1.4 Figure 5.1.4 (Alternate Test) man-stc-42104F-V12-8 Hot Shell Tensile Accessory...
  • Page 26 22. With the right and left tooling jaw removed from the Heating Block Assembly, proceed in cleaning any loose and adhering shell sand from the working surface of the upper (if applicable) and lower heating blocks. Cleaning can be done with a heat resistant soft-bristled brush. Hot Shell Tensile Accessory man-stc-42104F-V12-8...
  • Page 27 The “SV” temperature should equal the “PV” temperature displayed by the temperature controller. 25. The strength machine is ready to run another hot shell tensile test. man-stc-42104F-V12-8 Hot Shell Tensile Accessory...

  • Page 28: Maintenance And Calibration

    6 Maintenance and Calibration Maintenance and Calibration For more information on how to use and care for your Simpson Analytics equipment and accessories visit our Simpson Technologies channel on YouTube and search our library of videos. Subscribe to our channel to keep updated on new releases.
  • Page 29 Assembly (Figure 6.2.1) to adjust the location of the upper heating block relative to the lower heating block. (If performing the alternate test without the upper heating block, this step does not apply.) Figure 6.2.1 man-stc-42104F-V12-8 Hot Shell Tensile Accessory...

  • Page 30: Calibration

    (Figure 2, Item 1) before performing this check. Check the temperature on the surface of the upper and lower heating blocks at the point where the right and left tooling jaws join (sand specimen failure point). Hot Shell Tensile Accessory man-stc-42104F-V12-8...

  • Page 31: Apparatus Layout 7

    7.1 Hot Shell Tensile Accessory Figure 1: Hot Shell Tensile Accessory Components Item Description Control Cabinet Heating Block Assembly Lifting Handle Tooling - (2) Right and Left Data Cable Hopper / Striker Magnetic Tool Extractor Bridge man-stc-42104F-V12-8 Hot Shell Tensile Accessory...
  • Page 32 7 Apparatus Layout Figure 2: Front View - Control Cabinet Item Description Temperature Controller Timer Start Button Power Switch Hot Shell Tensile Accessory man-stc-42104F-V12-8...
  • Page 33 Apparatus Layout 7 Figure 3: Back View - Control Cabinet Item Description Main Power Cord Inlet (2) Power Connect to Heating Block Assembly Thermocoupler Connection Communication RS232 Port Fuse Holder man-stc-42104F-V12-8 Hot Shell Tensile Accessory...

  • Page 34: Reference Apparatus Layout - Electronic Universal Sand Strength Machine

    7.2 Reference Apparatus Layout - Electronic Universal Sand Strength Machine Figure 4: Back View - Electronic Universal Sand Strength Machine (Model 42104) Item Description Power Switch Fuse Holder Power cord Receptacle RS232 Port Pneumatic Input Vent Port Vent Port Vent Port Hot Shell Tensile Accessory man-stc-42104F-V12-8...
  • Page 35 Item Description Stationary Clamp Holder Moveable Clamp Arm Electronic Panel Units of Measure Display Digital Display Zero Button Clear Display Button Test Selection Button Start Button Test Selection Indicator Standard Selector Switch Adjustable Foot (4) man-stc-42104F-V12-8 Hot Shell Tensile Accessory...
  • Page 36 Figure 6: Electronic Panel Detail View - Electronic Universal Sand Strength Machine (Model 42104) Item Description Units of Measure Display Digital Display Zero Button Clear Display Button Test Selection Button Start Button Test Selection Indicator Standard Selector Switch Hot Shell Tensile Accessory man-stc-42104F-V12-8...

  • Page 37: Parts List / Ordering Parts / Returns

    Parts List / Ordering Parts / Returns 8.1 Spare Parts List Simpson maintains a large inventory of common spare parts for all current Simpson Analytics products. The following table provides part numbers for common spare parts for this device. Contact Simpson Technologies with the part number and description when ordering.

  • Page 38: Ordering Replacement / Spare Parts

    8 Parts List / Ordering Parts / Returns 8.2 Ordering Replacement / Spare Parts The source of replacement parts for your Simpson Analytics equipment is just as important as the make of the equipment you purchase. ALWAYS order parts for your Simpson Analytics equipment directly from Simpson Technologies.

  • Page 39: Returned Goods Policy

    Parts List / Ordering Parts / Returns 8 8.3 Returned Goods Policy Simpson Technologies strives to provide their customers with maximum follow up support and, in order to offer the most practical flexibility, the following conditions apply to returned goods. Adherence to these procedures will assure the most prompt and efficient service.

  • Page 40: Return Procedure

    8 Parts List / Ordering Parts / Returns RETURN PROCEDURE: The customer must obtain a Return Material Authorization Number • (RMA#) from Simpson Technologies prior to returning the goods. • To obtain an RMA#, the customer should contact the Customer Service...

  • Page 41: Decommissioning 9

    WASTE DISPOSAL The machinery and controls consists of: • Iron • Aluminum Copper • Plastic • • Electronic Components Dispose of the parts in accordance with the applicable regulations. man-stc-42104F-V12-8 Hot Shell Tensile Accessory...

  • Page 42: Drawings

    10 Drawings 10 Drawings 10.1 Assembly Drawing - 42104MAN: Hot Shell Tensile Accessory on Model 42104 Hot Shell Tensile Accessory man-stc-42104F-V12-8...

  • Page 43: Commercial Manuals 11

    6. Once the desired value is established, press the set key (Item 3) to save the changes and the numbers will return to normal NON-FLASHING numbers. 7. The unit is now ready to start. man-stc-42104F-V12-8 Hot Shell Tensile Accessory...
  • Page 44 11 Commercial Manuals Item Description “PV” Process Value (Actual Temperature) “SV” Set Value (Desired Temperature) “SET” button, Use it to Save the Changes. Select “FUNCTION” Button UP and DOWN Arrow Buttons Display Window (SV & PV) Hot Shell Tensile Accessory man-stc-42104F-V12-8...

  • Page 45: Instructions Delta Electronics Cta4 Timer - Adjust Time Setpoint

    Repeat this process for as many columns and digits being utilized. Once desired set value time is showing on the display, press the blue MODE button (Item 6) to set the time. The unit is now ready to start. man-stc-42104F-V12-8 Hot Shell Tensile Accessory...
  • Page 46 11 Commercial Manuals Item Description Seconds Left Arrow Button UP and DOWN Arrow Buttons Present Value Display Set Value Display Mode Button Hot Shell Tensile Accessory man-stc-42104F-V12-8...
  • Page 47 Commercial Manuals 11 This Page is Intentionally Blank man-stc-42104F-V12-8 Hot Shell Tensile Accessory...
  • Page 48 Copyright 2024. All rights reserved. SIMPSON, the illustrative logo and all other trademarks indicated as such herein are registered trademarks of Simpson Technologies Corporation. For illustrative purposes the Simpson equipment may be shown without any warning labels and with some of the protective devices removed. The warning labels and guards must always be in place when the equipment is in use.