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ODU -MAC BLACK-LINE Operating & Assembly Instructions

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ODU-MAC
BLACK-LINE
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Operating and assembly instructions
odu-interconnect.com

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Summary of Contents for ODU ODU-MAC BLACK-LINE

  • Page 1 ODU-MAC BLACK-LINE ® Operating and assembly instructions odu-interconnect.com...
  • Page 2 ODU-MAC ® Copyright and trademarks Disclaimer of liability Copyright 2024 ODU GmbH & Co. KG All dimensions are in mm. All rights reserved. Availability and technical data subject Some figures are for illustrative purposes only. Subject to to change without notice. All hardware and software change without notice.

  • Page 3: Table Of Contents

    Application area Depiction of safety information 2. INTENDED USE Structure of ODU-MAC ® Black-Line Foreseeable misuse Personnel qualifications Design and integration of ODU-MAC ® Black-Line into the terminal device 2.3.1 2.3.2 Service, maintenance, and commissioning 2.3.3 Operation 3. GENERAL SAFETY INFORMATION...
  • Page 4 FOUR Enclosure flange plate, double (without cut-out) 5.5.16 FOUR Enclosure flange plate (without cut-out) 5.5.17 FOUR Enclosure flange plate for bulkhead housings FOUR Enclosure flange plate for ODU-MAC ® Rapid 5.5.18 5.5.19 FOUR Enclosure flange plate for cable feedthroughs 5.5.20...
  • Page 5 Module layout 7.2.2 Controller delivery condition in standalone operation 7.3.1 Connection to remote customer controller (inline operation) Pin assignment for controller 7.3.2 Controller (up to software release 1.6) 7.3.3 Controller (from software release 1.7) ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 6 Protective-conductor terminal 12-Flex TWO M Receiver fixed mounting frame without platform flange 7.6.12 Protective-conductor terminal on the 12-Flex TWO M Tabletopcover Protective-conductor terminal on the ODU-MAC ® Black-Line frame 7.6.13 7.6.14 Protective-conductor terminal on the 12-Flex FOUR Enclosure 8. OPERATION...
  • Page 7 10. TROUBLESHOOTING 10.1 Troubleshooting matrix 10.2 Opening of the 12-Flex FOUR A Receiver via emergency release 11. DECLARATION OF INCORPORATION 12. DISASSEMBLY / DISPOSAL 13. SERVICE / SUPPORT ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 8 ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 9: Important Information

    Application area damage to equipment. Follow these measures to avoid such risks. The products in the "ODU-MAC ® Black-Line" family comprise a mass interconnect interface. Four different types of safety information are used in this This is used in test and measurement engineering to test document: PCBs and electronically assembled units.

  • Page 10: Intended Use

    2. INTENDED USE The ODU-MAC ® Black-Line contact system is solely intended Personnel qualifications for the use defined in these ODU assembly instructions and described in the associated technical documents. The specific modules used in each case, and how they are 2.3.1 Design and integration of ODU-MAC ®...

  • Page 11: General Safety Information

    3. GENERAL SAFETY INFORMATION The ODU-MAC ® Black-Line contact system has been designed Danger from electric energy stored DANGER in components such as according to the state of the art and in line with the latest capacitors or inductors (e.g., relays, motors)! safety requirements.

  • Page 12: Risk Of Explosion

    Use additional protective equipment as appropriate for the ▶ Wear personal protective equipment (suitable safety work at hand. goggles). Select which ODU-MAC ® Blue-Line contacts to install based ▶ ▶ Use additional protective equipment as appropriate for the on the available amperages. When powered in the nominal work at hand.

  • Page 13: Risk Of Injury

    Risk of crushing from tightening CAUTION mechanism! Hands may become crushed between the receiver and adapter (ITA). ▶ Make sure the travel path of the tightening mechanism is un- obstructed before operating it. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 14: Safety Label

    Rating plates Do not modify or remove the rating NOTICE plate. The figures show sample ODU-MAC ® Black-Line rating plates. 3.7.1 12-Flex FOUR A Receiver rating plate 3.7.3 12-Flex FOUR A Adapter rating plate 3.7.4 12-Flex TWO M Adapter rating plate 3.7.2 12-Flex TWO M Receiver rating plate...

  • Page 15: Position Of The Safety Label And Rating Plate

    Position of the safety label and rating plate 3.8.1 Position on the 12-Flex FOUR A Receiver Fig. Fig. 3.8.2 Position on the 12-Flex TWO M Receiver Fig. Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 16: Position On The 12-Flex Four A Adapter

    3.8.3 Position on the 12-Flex FOUR A Adapter Fig. 3.8.4 Position on the 12-Flex TWO M Adapter Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 17: Description And Function

    Device layout: 12-Flex FOUR A Receiver with slide mount and platform Fig. Fig. 12-Flex TWO/FOUR 15" Platform 12-Flex FOUR A Receiver 12-Flex FOUR A Adapter 12-Flex FOUR A Receiver slide mount with platform flange ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 18: Device Layout: 12-Flex Two M Receiver With Slide Mount, Without Platform Flange

    Device layout: 12-Flex TWO M Receiver with slide mount, without platform flange Fig. Fig. 12-Flex TWO M Adapter 12-Flex TWO M Receiver slide mount without platform flange 12-Flex TWO M Receiver Customer platform solution (mandatory if no ODU platform solution used!) ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 19: Device Layout: 12-Flex Two M Tabletopcover And Platform

    Device layout: 12-Flex TWO M Tabletopcover and platform Fig. Fig. 12-Flex TWO M Tabletop receiver 12-Flex TWO M Tabletopcover and platform 12-Flex TWO M Adapter ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 20: 12-Flex Four A Receiver Front View

    Unlock (Open) button Locking hook Lock (Close) button Bottom condition-monitoring microswitch 1 (Optional) Fork light barrier 1 (Top) Top condition-monitoring microswitch 2 (Optional) Centering blade holder Slot 1 – 12 including frame fixture ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 21: 12-Flex Four A Receiver Rear View

    Bottom left receiver fixing points Drive unit (motor) Bottom strain-relief plate fixing points Top strain-relief plate fixing points Bottom right receiver fixing points Controller Right locking hook for service access Top left receiver fixing point (hidden) ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 22: 12-Flex Two M Receiver Front View

    Left pre-centering piece Right pre-centering piece Resistance coding (optional) Locking hook Left side panel Left centering blade holder Bottom condition-monitoring microswitch (optional) Hand lever Top condition-monitoring microswitch (optional) Slot 1 – 12 including frame fixture ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 23: 12-Flex Two M Receiver Rear View

    Right locking hook for service access Left service access Top right receiver fixing point Bottom left receiver fixing points Top strain-relief plate fixing points Bottom strain-relief plate fixing points Top left receiver fixing point ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 24: 12-Flex Two M Tabletop Receiver Front View

    Top right emergency-release screw (hidden) Left pre-centering piece Service access Resistance coding (optional) Right pre-centering piece Left side panel Left centering blade holder Locking hook Hand lever Bottom condition-monitoring microswitch (optional) Top condition-monitoring microswitch (optional) ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 25: 12-Flex Two M Tabletop Receiver Rear View

    Top left fixing point for tabletop housing Bottom right fixing point for tabletop housing Bottom left fixing point for tabletop housing Top right fixing point for tabletop housing Bottom strain-relief plate fixing points Top strain-relief plate fixing points ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 26: 12-Flex Two M Tabletop Housing Front View

    4.10 12-Flex TWO M Tabletop housing front view Fig. Tabletop housing Top left receiver fixing point Right side cable outlet Bottom cable outlet Bottom right receiver fixing point Top right receiver fixing point Guiding rails Bottom left receiver fixing point ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 27: 12-Flex Two M Tabletop Housing Rear View

    4.11 12-Flex TWO M Tabletop housing rear view Fig. Left side cable outlet Right service flap lock Rear left cable outlet Service flap Rear right cable outlet Left service flap lock Central cable outlet ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 28: 12-Flex Four A Adapter Front View

    Right centering blade Actuator lug Actuator lug Top condition-monitoring actuator pin Slot 1 – 12 Magnet for protective cover right Bottom condition-monitoring actuator pin Mounting position for optional RFID TAG Magnet for protective cover left ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 29: 12-Flex Four A Adapter Rear View

    Top left adapter (ITA) fixing point Bottom right adapter (ITA) fixing point Bottom left adapter (ITA) fixing point Top right adapter (ITA) fixing point Bottom strain-relief plate fixing points Top strain-relief plate fixing points ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 30: 12-Flex Four Enclosure 9" Front View

    4.14 12-Flex FOUR Enclosure 9” front view Fig. Adapter mounting surface Thread M6 Service flap Recessed grip ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 31: 12-Flex Four Enclosure 9" Rear View

    4.15 12-Flex FOUR Enclosure 9” rear view Fig. Left service flap lock Right service flap lock Mounting thread for flange plates ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 32: Technical Data

    Max. 2 A (without inrush peak) Power supply requirement (provided by customer) Power cable no longer than 3 m ODU-MAC ® Blue-Line/Black-Line size 4 Connectors to use Max. 12 ODU-MAC ® Blue-Line/Black-Line size 4 connectors Number of connectors Storage temperature –20…+85 °C Operating temperature 0…+55 °C...

  • Page 33: 12-Flex Two M Receiver (Manual Receiver)

    Fig. Dimensions 482 x 133 x 98 mm Weight 4,860 g ODU-MAC ® Blue-Line/Black-Line size 2 Connectors to use Max. 12 ODU-MAC ® Blue-Line/Black-Line size 2 connectors Number of connectors – Storage temperature 20…+85 °C Operating temperature 0…+55 °C Protection class...

  • Page 34: 12-Flex Two M Tabletopcover And Platform Technical Data

    Dimensions 482 x 627 x 173 mm Weight 8,410 g Receiver to use 12-Flex TWO M tabletop receiver (manual receiver) Max. 12 ODU-MAC ® Blue-Line/Black-Line size 2 connectors Number of connectors – Storage temperature 20…+85 °C Operating temperature 0…+55 °C...

  • Page 35: Adapter (Ita) Technical Data

    Fig. Dimensions 474 x 184 x 80 mm Weight 3,570 g ODU-MAC ® Blue-Line/Black-Line size 4 Connectors to use Max. 12 ODU-MAC ® Blue-Line/Black-Line size 4 connectors Number of connectors – Storage temperature 20…+85 °C Operating temperature 0…+55 °C Protection class...

  • Page 36: 12-Flex Two M Adapter

    Fig. Dimensions 474 x 135 x 80 mm Weight 3,430 g ODU-MAC ® Blue-Line/Black-Line size 2 Connectors to use Max. 12 ODU-MAC ® Blue-Line/Black-Line size 2 connectors Number of connectors – Storage temperature 20…+85 °C Operating temperature 0…+55 °C Protection class...

  • Page 37: 12-Flex Four Receiver Slide Mount Without Platform Flange

    482 x 482 x 178 mm Weight 7,870 g Maximum extension length Approx. 340 mm Maximum loading capacity Receiver including equipment Maximum loading capacity bearing surface 15 kg Storage temperature – 20…+70 °C Operating temperature 0…+55 °C ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 38: 12-Flex Two M Receiver Slide Mount Without Platform Flange

    482 x 482 x 133 mm Weight 6,870 g Maximum extension length Approx. 340 mm Maximum loading capacity Receiver including equipment 15 kg Maximum loading capacity bearing surface – Storage temperature 20…+70 °C Operating temperature 0…+55 °C ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 39: Accessories Technical Data

    5.5.3 12-Flex TWO/FOUR 20" Platform Item no. 637.040.012.000.004 Fig. Dimensions 482 x 575 x 42 mm Weight 8,100 g Maximum loading capacity (with djustable tabletable supports) 85 kg – Storage temperature 20…+70 °C Operating temperature 0…+55 °C ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 40: 12-Flex Two/Four Adjustable Table Supports

    5.5.5 12-Flex FOUR A Receiver fixed mounting frame with platform flange Item no. 637.040.412.000.006 Fig. Dimensions 482 x 265 x 48 mm Weight 1,980 g Maximum loading capacity Receiver including equipment Storage temperature –20…+70 °C Operating temperature 0…+55 °C ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 41: 12-Flex Four A Receiver Fixed Mounting Frame Without Platform Flange

    5.5.8 12-Flex TWO M Receiver fixed mounting frame without platform flange Item no. 637.040.212.000.005 Fig. Dimensions 482 x 133 x 48 mm Weight 1,770 g Maximum loading capacity Receiver including equipment Storage temperature –20…+70 °C Operating temperature 0…+55 °C ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 42: Hand Lever Extension Receiver

    6 flange plates Storage temperature –20…+85 °C Operating temperature 0 … +55 °C Protection class IP20 in mated condition Permissible pollution degree Air humidity 0 to 80 % r. h., non-condensing Maximum weight 30 kg ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 43: 12-Flex Four Enclosure 15

    Item no. 638.040.212.000.017 Fig. Dimensions 464 x 176 x 2 mm Weight 450 g 5.5.14 12-Flex FOUR Enclosure flange plate Item no. 638.208.902.000.026 Fig. Dimensions 425 x 170 x 2 mm Weight 390 g ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 44: Four Enclosure Flange Plate, Double (Without Cut-Out)

    5.5.17 FOUR Enclosure flange plate for bulkhead housings Item no. 638.040.212.000.006 Fig. Dimensions 71 x 170 x 2 mm Weight 45 g 5.5.18 FOUR Enclosure flange plate for ODU-MAC ® Rapid Item no. 638.040.212.000.008 Fig. Dimensions 71 x 170 x 2 mm Weight 45 g...

  • Page 45: Four Enclosure Flange Plate For Cable Feedthroughs

    Fig. Dimensions 71 x 170 x 2 mm Weight 65 g 5.5.20 FOUR Enclosure flange plate 8x D-SUB 15-pin Item no. 638.040.212.000.014 Fig. Dimensions 71 x 170 x 2 mm Weight 50 g ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 46: Covers

    Item no. 638.060.412.000.002 Fig. Dimensions 474 x 181 x 53 mm Weight 690 g 5.6.4 12-Flex TWO Adapter protective cover Item no. 638.060.212.000.002 Fig. Dimensions 474 x 132 x 53 mm Weight 540 g ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 47: Cover For 12-Flex Four A Receiver Slot

    Fig. Dimensions 27 x 104 x 10.7 mm Weight 20 g 5.6.8 Cover for 12-Flex TWO M Adapter slot Item no. 638.152.000.921.001 Fig. Dimensions 27 x 57 x 10.7 mm Weight 15 g ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 48: Strain-Relief Plates

    Item no. 638.050.400.000.003 Fig. Dimensions 105 x 48 x 10 mm Weight 50 g 5.7.4 Flex TWO Adapter strain-relief plate Item no. 638.050.200.000.004 Fig. Dimensions 78 x 53 x 10 mm Weight 45 g ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 49: Special Tools

    Special tools 5.8.1 Width across flats 8 socket wrench for receiver emergency release Item no. 98.637.000.000.001 Fig. 5.8.2 Socket wrench for service access lock Item no. 98.637.000.000.002 Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 50: Assembly

    ▶ Comply with the maximum load limits. ▶ Only use mounting materials according to the specifications If no ODU platform is used, it is CAUTION in these instructions. essential to provide a separate ▶ Only use genuine spare parts.

  • Page 51: Combination Options

    ● ● without – – – – – Section 6.9 Section 6.12 platform flange 637.040.212.000.002 Table supports Adjustable table ● supports – – – – – – Section 6.7 637.040.000.000.001 ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 52 ● ● – – – see Section 6.9 see Section 6.6 platform flange 637.040.212.000.006 12-Flex TWO M Receiver fixed mounting frame ● – – – – see Section 6.9 without platform flange 637.040.212.000.005 ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 53: Installation Of Connectors And Slot Covers

    Section 5.6 . Make sure all connectors and slot covers have been inserted and locked correctly. Two guide bushings Installed slot cover Installed connector Eccentric screws Spring plate Hole in frame Centering pin ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 54: Installation Of Connectors And Slot Covers Into The Adapter (Ita)

    For details of covers for slots in the adapter (ITA), see Section 5.6 . Fig. Installed connector Installed slot cover Screws (4x) Top two guiding pins Bottom guiding pin Threaded holes in adapter (ITA) (4x) Holes in connector (4x) ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 55: Assembly Of Fixed Mounting Frame Into The Control Cabinet

    For additional information please refer to Section 10.2 . Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 56: Assembly Of Slide Mount Into The Control Cabinet

    For additional information please refer to Section 10.2 . Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 57: Assembly Of 12-Flex Two/Four 15" / 20" Platform Onto The Platform Flange

    Platform flange Cylindrical pins on platform flange Cable feedthrough for keyboard Fig. Fixing points on platform flange Fixing points on 15" platform Cylindrical slots in 15" platform Cable feedthrough Screws (6x) Fig. Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 58: Assembly Of 12-Flex Two/Four Adjustable Table Supports

    675 mm to max. 990 mm. • When the correct height is reached, the support can be fixed in place by turning the handle clockwise. Fig. ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 59 Test cabinet Platform Adjustable table supports Fixing screws Push button on the handle Handle Fig. Lock nut Adjustable table base Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 60: Assembly Instructions For Customer's Own Table For 12-Flex Two/Four Systems

    Assembly instructions for customer's own table for 12-Flex TWO/FOUR systems Risk of damage to the system due ATTENTION to missing platform / support for adapters (ITA). To prevent such damage an ODU platform, a customer platform or other solutions are needed. Installing customer-specific solutions ▶...

  • Page 61: Assembly Of Unequipped Receiver Onto The Slide Mount

    For details of screws, nuts, and tightening torques, see Section 6.16 . Slide mount pulled out Receiver Fixing points on the slide mount (6x) Fixing points on the receiver (6x) Screws Fig. Top left bracket Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 62: Assembly Of Tabletop Receiver Onto The Tabletop Housing

    For details of screws, nuts, and tightening torques, see Section 6.16 . Tabletop housing Tabletop receiver Tabletop platform Fig. Fixing points on the tabletop housing Fixing points on the tabletop receiver Screws with washers (4x) Service flap Fig. Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 63: Repositioning Of Hand Lever On Manual Receivers

    Always tighten screws and nuts to the specified tightening torques. Fig. For details of screws, nuts, and tightening torques, see Section 6.16 . Hand lever Screw Mount Positions of the hand lever, each turned by 90° Fig. Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 64: Installing The Hand Lever Extension

    Always tighten screws and nuts to the specified tightening torques. For details of screws, nuts, and tightening torques, see Section 6.16 . Hand lever M4 x 18 screw Mount Fig. Hand lever extension M4 x 120 or M4x50 screw ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 65: Assembly Of 200 Mm Platform Extension Onto The Slide Mount

    Slide mount pushed in Left and right holders Left and right guide slots Platform extension Fig. Threaded holes Guides of the platform extension Holes for fixing screws Holders of the slide mount Screws (2x2) Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 66: Mounting The Customer Adapter Housing

    TWO Fig. 450 ± 0.2 440 ± 1 table surface panel cut out adapter size FOUR Fig. 450 ± 0.2 ODU-MAC ® Black-Line operating and assembly instructions 440 ± 1 table surface panel cut out adapter size TWO...

  • Page 67: Assembly Of Alignment System Onto Adapter Housing Provided By The Customer

    Maximum height of adapter feet: 15 mm Adapter alignment system for platform Adapter (ITA) Adapter (ITA) housing provided by the customer Fig. 175 ± 1 25 ± 1 All dimensions are in mm. Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 68: Assembling The Enclosure On The Adapter (Ita)

    In Fig. 119 you can see the position of the mounting brackets when a size 4 adapter is attached • In Fig. 120 you can see the position of the mounting bra- ckets when a size 2 adapter is attached Fig. Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 69: Assembling The Flange Plates On The Enclosure

    NOTICE torques and numbers of screws! Always tighten screws and nuts to the specified tightening torques. For details of screws, nuts, and tightening torques, see Section 6.16 . Enclosure Flange plate Screws Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 70: Assembly Of Strain-Relief Plate Onto The Receiver

    6.15 Assembly of strain-relief plate onto the receiver • Strain must be relieved for outgoing cables leaving the ODU- MAC ® Blue-Line frame. This strain-relief plate, which is available as an optional extra, can be used for this purpose. •...

  • Page 71: Assembly Of Strain-Relief Plate Onto The Adapter (Ita)

    6.15.1 Assembly of strain-relief plate onto the adapter (ITA) • Strain must be relieved for outgoing cables leaving the ODU-MAC ® Blue-Line frame. This strain-relief plate, which is available as an optional extra, can be used for this purpose. •...
  • Page 72 Reliefed state Fig. Fig. ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 73 ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 74: Table Of Mounting Specifications For Components

    2 x cylinder screw M4x30 slide mount slide mount with platform Hexagon wrench 3 mm flange 6 x M6 cylinder screw 637.040.212.000.001 Mounting on the control cabinet – Screws not included in the scope of delivery ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 75 Kolder IFM Reader 2 x cylinder screw M4x20, 1.2 ± 0.15 638.050.000.000.007 638.050.000.000.007 Hexagonal wrench 3 mm Holder Sick Reader 2 x cylinder screw M5x12 Sick Reader 2.2 ± 0.25 638.050.000.000.007 Hexagonal wrench 4 mm ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 76 0.6 ± 0.1 Adapter (ITA) slot cover For mounting on the adapter (ITA) Width across flats 5.5 mm ODU-MAC ® Blue-Line frame or ODU-MAC ® Black-Line frame Pin frame on 4 x M3 0.6 ± 0.1 For mounting on the adapter (ITA) adapter (ITA) Width across flats 5.5 mm...
  • Page 77 2 x cylinder screw M6x12 8.0 ±0.4 638.021.412.100.001 housing Hexagon wrench 4 mm 12-Flex TWO M Adapter Fastening the adapter to the 2 x cylinder screw M6x12 8.0 ±0.4 638.022.212.100.001 housing Hexagon wrench 4 mm ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 78: Table Of Mounting Specifications For Protective-Conductor Terminals

    (not included in the scope of delivery) tabletop housing Hexagon wrench 5 mm Fixing point for protective conductor 2 x fillister screw M3x6 Black-Line frame 1.2 ± 0.15 on Black-Line frame and adapter Phillips cross-head screwdriver size 1 ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 79 Screw drive 638.040.412.000.001 conductor Hexagon socket 5 mm 638.040.412.000.004 638.040.412.000.003 12-Flex FOUR Enclosure 9" /15" 638.040.412.000.002 Fixing point for protective Nut M4 1.2 ± 0.15 638.040.412.000.001 conductor Width across flats 7mm 638.040.412.000.004 638.040.412.000.003 ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 80: Electric Connection And Control

    FMC 1.5 / 3-ST-3.5 Gray / Blue Phoenix-Contact 1705386 Phoenix-Contact 1714992 FMC 1.5 / 4-ST-3.5 Gray / Blue FMC 1.5 / 5-ST-3.5 Gray / Blue Phoenix-Contact 1705390 Phoenix-Contact 1707473 FMC 1.5 / 8-ST-3.5 Gray / Blue ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 81: Pin Assignment For +24 V / 0 V Distributor

    =HEI1 Stand-Alone-Mode Otto Dunkel GmbH Bichlmaier 2018-1024 Bearb. Fig. Pregelstrasse 11 Projektseiten Gepr. 84453 Mühldorf am Inn Blatt Gesamt: 18ODU-ML-DE_Serie DIN 81346 Stand Änderung Datum Name Norm Urspr. Ers. f. Ers. d. Aktuell: ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 82: Connection To Remote Customer Controller (Inline Operation)

    Name Norm Urspr. Ers. f. Ers. d. Aktuell: =HEI1+BL/103 Pin assignment for controller NOTICE A connection can be established with CANopen. Please contact ODU to discuss. For contact details, see Section 13 . ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 83: Controller (Up To Software Release 1.6)

    7.3.2 Controller (up to software release 1.6) In-line operation Fig. ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 84 Pin assignments Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 85: Controller (From Software Release 1.7)

    7.3.3 Controller (from software release 1.7) In-line operation Fig. ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 86 Pin assignments Fig. ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 87 Adapter end position unlocked -100K2/O6 Fig. The ODU-MAC Black-Line® can be connected to enable “In-Line operation” as shown in Figure 131 (in-line opera- tion). Figure 134 / 135 / 136 /137 (connection positions) shows the assignment on the controller. Figure 133 (time- distance diagram) shows the temporal relationships of the sensors and actuators.

  • Page 88: Connector Specifications

    The outputs can be shut down in groups by shutting down the +24 V power supply. It is not permissible to apply NOTICE a voltage to an output that exceeds the supply voltage by more than 0.7 V. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 89: Optional Condition Monitoring

    The microswitches are designed as normally open contacts. the controller via output –102K1/o1. Technical data for connections: maximum connection voltage and connection current: 30 V DC; 0.5 A ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 90: Resistor Coding (Optional)

    Tighten the screws Screws ▶ The cover can be reinstalled on the receiver using the Cable entry screws Adapter Resistor coding (adapter) Screws Resistor (not included in the scope of delivery) Fig. Fig. ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 91 Fig. 142. ▶ Please ensure that the resistor coding lies flat and is mounted as shown in Fig 143. ▶ Tighten the screws ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 92: Protective-Conductor Terminal

    If the insulation resistance is checked or a voltage test is performed on the "solid insulation", all electronic components of the controller must be disconnected and grounded before this inspection takes place. Cable lug Contact washer Screw Fig. Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 93: Protective-Conductor Terminal On The 12-Flex Four A Receiver

    Always tighten screws and nuts to the specified tightening torques. For details of screws, nuts, and tightening torques, see Table Section 6.17 . Receiver Fixed mounting frame Mounting points Protective-conductor terminal Fig. Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 94: Protective-Conductor Terminal On The 12-Flex Two M Receiver

    Always tighten screws and nuts to the specified tightening torques. For details of screws, nuts, and tightening torques, see Table Section 6.17 . Receiver Fixed mounting frame Mounting points Protective-conductor terminal Fig. Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 95: Protective-Conductor Terminal On The 12-Flex Two M Tabletop Receiver

    Always tighten screws and nuts to the specified tightening torques. For details of screws, nuts, and tightening torques, see Table Section 6.17 . Slide mount Protective-conductor terminal Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 96: Protective-Conductor Terminal On The 12-Flex Four A Receiver Slide Mount Without Platform Flange

    Always tighten screws and nuts to the specified tightening torques. For details of screws, nuts, and tightening torques, see Table Section 6.17 . Slide mount Fig. Protective-conductor terminal ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 97: Protective-Conductor Terminal On The 12-Flex Two M Receiver Slide Mount Without Platform Flange

    Always tighten screws and nuts to the specified tightening torques. For details of screws, nuts, and tightening torques, see Table Section 6.17 . Fixed mounting frame Protective-conductor terminal Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 98: Protective-Conductor Terminal 12-Flex Four A Receiver Fixed Mounting Frame Without Platform Flange

    Always tighten screws and nuts to the specified tightening torques. For details of screws, nuts, and tightening torques, see Table Section 6.17 . Fig. Fixed mounting frame Protective-conductor terminal ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 99: Protective-Conductor Terminal 12-Flex Two M Receiver Fixed Mounting Frame Without Platform Flange

    Always tighten screws and nuts to the specified tightening torques. For details of screws, nuts, and tightening torques, see Table Section 6.17 . Fixed mounting frame Fig. Protective-conductor terminal ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 100: Protective-Conductor Terminal On The 12-Flex Two M Tabletopcover

    Always tighten screws and nuts to the specified tightening torques. For details of screws, nuts, and tightening torques, see Table Section 6.17 . Tabletop housing Contact washer Screw Protective-conductor terminal Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 101: Protective-Conductor Terminal On The Odu-Mac ® Black-Line Frame

    7.6.13 Protective-conductor terminal on the ODU-MAC ® Black-Line frame On the ODU-MAC ® Black-Line frame, the protective connec- • tion is realized via the 12 protective-conductor terminals on the adapter Every ODU-MAC ® Black-Line frame has its own protec- •...

  • Page 102: Protective-Conductor Terminal On The 12-Flex Four Enclosure

    Always tighten screws and nuts to the specified tightening torques. For details of screws, nuts, and tightening torques, see Table Section 6.17 . Enclosure Protective-conductor terminal for enclosure Protective-conductor terminal for flange plates Contact washer Screw Threaded bolt Fig. ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 103 ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 104: Operation

    These microswitches check that the permissible clearance of whole system. 0.5 mm from the ODU-MAC ® Blue-Line frame is not exceeded. ▶ Only ever allow skilled personnel to perform assembly, 8.2.2 Resistance coding (optional)

  • Page 105: Installation Space For Rfid

    Attach the holder with the pre-assembled IFM read/write head to the dismantled platform under the cover on the Please contact ODU if you have any questions. table flange as shown. For contact details, see Section 13 . ▶ Pull the connection cable through the opening on the table flange of the platform •...

  • Page 106: Rfid Installation Space With Sick Rfh515

    This must be procured independently if needed. Platform Holder Sick read/write head Sick read/write head Screws for holder Screws for Sick read/write head Mounting plate Opening for connection cable of the read/write head Cover Receiver ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 107: Rfid Installation Space With Turck Tw-R20-B128

    If the system is operated with a customer platform and any other RFID read/write head, the necessary dimensions for the intended installation position of data carrier in adap- are shown in Fig 173. Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 108: Locking Of Receiver Onto The Slide Mount

    . Repeat the procedure as a mirror image on the other side. ▶ Attach the cover cap onto the side panels. Closed locking hook Open locking hook Fig. Socket wrench for lock Cover cap Receiver Slide mount Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 109: Operation Of 12-Flex Four A Receiver

    Make sure not to damage the assembled connectors when pulling the adapter (ITA) away. Adapter (ITA) Centering blade holder Open locking hook Centering blade Unlock (Open) button Lock (Close) button Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 110: Operation Of 12-Flex Two M Receiver And 12-Flex Two M Tabletop Receiver

    Make sure not to damage the assembled connectors when pulling the adapter (ITA) away. Adapter (ITA) Centering blade holder Fig. Open locking hook Centering blade Hand lever in bottom position for opening ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 111: Installation Of Covers Onto The Receiver And Adapter (Ita)

    ▶ Pivot the receiver cover down until it makes contact with the receiver. Locating lugs on the receiver cover Receiver cover Retaining grooves on the receiver Fig. Fig. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 112: Use Of The Cover On The Adapter (Ita)

    Fold the adapter cover 1 towards the adapter (ITA) until the adapter cover is automatically attracted by the magnets on the adapter (ITA) Adapter cover Magnetic holding heads Fig. Slotted hole holder Adapters (ITA) Magnets Mounting bracket Fig. Fig. ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 113 ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 114: Maintenance

    Risk of injury from sharp edges and CAUTION Locking hook corners! Sharp edges and corners can cause abrasions and cuts. ▶ Be careful when working near to sharp edges and corners. ▶ Wear personal protective equipment. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 115: Maintenance Table

    Receiver hand lever extension 100 mm 637.052.000.000.001 Receiver hand lever extension 30 mm 637.052.000.000.002 RFID Sick read / write head set 638.050.000.000.007 RFID IFM read/write head set 638.050.000.000.007 Resistance coding set adapter 638.050.000.000.001 ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 116: Troubleshooting Matrix

    Service access lock not open on both sides sides Slide mount bent Replace slide mount Slide mount jamming Lock not actuated Actuate lock, check function if necessary Keyboard-tray rail bent Replace keyboard tray ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 117 ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 118 Fig. *With older versions, the receiver must be completely re- moved from the mounting plate or the telescopic pull-out in order to slide the motor out to the rear. (see Fig. 195) Fig. ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 119 Cover for right side panel System Cover fixing screws Locking shaft (hexagon socket width Motor across flats 2.5) Motor fixing screws Mounting frame Cover for emergency-release Controlle screw (hexagon socket width across flats 2.5) Washer Fig. Fig. ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 120 (Fig.196) Fig. ▶ If this is not possible, it must at least be ensured that the screws on the cover and the marked area are accessi- ble. (Fig.197) Fig. ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 121 For mounting the receiver on a customer mounting plate, the 5 mm spaces marked in Figures 200 and 201 must not be installed. 5 mm approx. 110 mm Fig. 9 mm 30 mm approx. 110 mm 9 mm 30 mm Fig. ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 122 11. DECLARATION OF INCORPORATION ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 123 ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 124: Disassembly / Disposal

    Do not dispose of old electrical and electronic devices in domestic waste. When disposing of the device, equipment, and accessories, follow the latest relevant environmental and recycling regulations applicable in your country and region. ODU-MAC ® Black-Line operating and assembly instructions...

  • Page 125: Service & Support

    13. SERVICE / SUPPORT Direct any questions to: Customer Service ODU GMBH & CO. KG Pregelstraße 11 84453 Mühldorf a. Inn GERMANY E-mail: black-line@odu.de Phone: +49 8631 6156-0 odu-interconnect.com ODU-MAC ® Black-Line operating and assembly instructions...
  • Page 126 This publication supersedes all prior publications. ODU-MAC ® Black-Line operating and assembly instructions / TI / 1124 / EN Printed on certified recycled paper.

This manual is also suitable for:

Odu-mac black-line 12-flex four aOdu-mac black-line 12-flex two m637.011.412.000.001637.011.412.001.001637.011.412.003.001637.011.412.002.001 ... Show all

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