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ODU Easy-Clean AMC Assembly Instruction Manual

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ASSEMBLY INSTRUCTION
®
ODU AMC
1. Cable assembly
Note: Images are examples
and may differ from the
product.
ODU assembly tool
Adhesive
Sealing surface
overmold
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This document is not managed.
& ODU AMC
Plug
Crimp adapter
®
Easy-Clean
Crimp sleeve
1. Slide crimp sleeve and crimp adapter over the
cable. The crimp sleeve is not needed if a metal
band is used for fastening the shield to the crimp
adapter.
2. Strip the cable and conductors (page 2). Fold
back the shield and use fastening tape to fasten
it temporarily to the cable jacket. Tin-plate this
wires if needed.
3. Solder the wires, noting the placement of each
wire according to your wiring chart. Clean the
solder area with Isopropylalcohol and brush.
4. Screw the crimp adapter on so that it is flush,
observing torque values. Secure the screw
thread with adhesive. The assembly tools
should be used to counter the torque.
5. Remove the fastening tape and lay the shield
braid on to the crimp adapter.
6. Fasten the shield braid to the crimp adapter by
means of crimping or by using a metal band.
More information
compound into the connection area
7. Bend relief: This can be implemented by means
of overmolding or by using shrink boot.
More information. (s
General information: Illustrations only exemplary. Product may vary in appearance.
1) Additional information for cable preparation etc. please see page 2 and following
1
max. cable  mm
Size
0
5.5
1
6.5
1.5
8.0
2
10.0
3
11.5
4.5
17.5
Note! Cable with foil shield such as foiled twisted
pair-cable (FTP) not suitable for shield termination
mentioned below.
.
Pour potting
(see page 4)
ee page 5)
(see page 3)

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Summary of Contents for ODU Easy-Clean AMC

  • Page 1 ASSEMBLY INSTRUCTION ® ® ODU AMC & ODU AMC Easy-Clean max. cable  mm Size 1. Cable assembly Note: Images are examples and may differ from the 10.0 product. 11.5 17.5 Plug Crimp adapter Crimp sleeve Note! Cable with foil shield such as foiled twisted pair-cable (FTP) not suitable for shield termination mentioned below.
  • Page 2 ASSEMBLY INSTRUCTION ® ® ODU AMC & ODU AMC Easy-Clean Stripping lengths cable jacket (L) 2. Cable Preparation – straight / right angle cable exit Length in mm Tolerance in mm < 20 ± 1 The following table provides recommended guidelines for cable >...
  • Page 3 ASSEMBLY INSTRUCTION ® ® ODU AMC & ODU AMC Easy-Clean 2.1 Cable Preparation / Koax, only size 0 (A1 / S1 / G6) The following table provides recommended guidelines for cable preparation. The according stripping measures have to be checked before assembly!
  • Page 4: Shield Termination

    ASSEMBLY INSTRUCTION ® ® ODU AMC & ODU AMC Easy-Clean 4. Shield termination 4.1 Crimp tool ODU To connect the shielding with the crimp. Hand-crimp tool Size Part number 080.000.026.000.000 Crimp dies Size Part number 080.000.026.700.000 080.000.026.701.000 080.000.026.715.000 080.000.026.702.000 080.000.026.703.000 4.2 Band-It Bands...
  • Page 5: Cable Interface

    & ODU AMC Easy-Clean 5. Cable interface 5.1 ODU overmolding For optimal performance, we recommend ODU's overmolded cable assemblies. We offer comprehensive solutions, including both straight and right-angle overmolding, tailored to your specific requirements. 5.2 S1 Push-Pull connectors heat shrink adapter Size Special crimp adapter 700.645.260.659.003...
  • Page 6 Figure 1 Delivery condition 1. Cut the lanyard in front of knot to desired length 2. Depending on version crimp lanyard with crimp barrel or ferrule with tool. 7. ODU Crimping tool Ban-it tool Size Part number 080.000.061.000.000 7.1 Crimping range...