Related Manuals for KANSAI SPECIAL NW Series
Summary of Contents for KANSAI SPECIAL NW Series
- Page 1 PARTS LIST & INSTRUCTION SERIES Industrial Sewing Machines NW8000G series NW2200G series NW3300G series NL5800G series 2024 年 6 月 第 9 版 発行 9th edition: June 2024 No.240093...
-
Page 2: Introduction
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 3: Table Of Contents
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 4: Frame Assembly
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 5 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 6 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 7: Thread Tension Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 8 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 9 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 10: Crankshaft Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 11 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 12: Feed Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 13 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 14: Looper Thread Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 15: Needle Bar Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 16: Needle Thread Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 17: Spreader Drive Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 18: Presser Foot Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 19: Lubrication Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 20: Lu Br Ic A Tio N Mechanism ( 2)
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 21 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 22: Model F. Cl Exclusive Parts
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 23 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 24: Knife Mechanism(Ut)
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 25 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 26: Thread Trimming Mechanism(Electric Type)
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 27: Thread Tens I On Mechanism (Ut)
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 28: Spreader Thread Tr I Mm I Ng
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 29 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 30: Thread Wiper Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 31: Foot Lifter Mechanism, Regulater Sets
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 32 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 33 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 34 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 35: Cloth Plate
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 36 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 37: Wiring And Piping
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 38 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 39: Model Nl5803Gp Frame Assmbly
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 40: Rear Puller Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 41 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 42: Gauge Parts
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 43: Gauge Parts
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 44: Gauge Parts
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 45 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 46 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 47 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 48: Foot Lifter Mechanism (Pneumatic Type
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 49 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 50 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 51 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 52 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 53 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 54 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 55 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 56 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 57 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 58: Gauge Parts List
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 59: Gauge Parts List
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 60 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 61 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 62 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 63 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 64: Thread Control Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 65: Dr I Ve Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 66 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 67: Gauge Parts
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 68: Needle Bar Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... -
Page 69: Spreader Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 70 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 71 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 72 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 73 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 74 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 75 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 76: Gauge Parts List
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 77 PARTS LIST & INSTRUCTION SERIES Industrial Sewing Machines NW8000G series NW2200G series NW3300G series NL5800G series 2024 年 6 月 第 9 版 発行 9th edition: June 2024 No.240093 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 78 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 79 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 80: Frame Assembly
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 81 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 82 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 83: Thread Tension Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 84 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 85 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 86 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 87 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 88 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 89 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 90 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 91 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 92 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 93 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 94 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 95 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 96 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 97 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 98 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 99 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 100: Front Base Cover
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 101 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 102 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 103 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 104 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 105 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 106 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 107 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 108 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 109 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 110 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 111 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 112 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 113 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 114 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 115 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 116 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 117 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 118: Gauge Parts
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 119 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 120 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 121 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 122 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 123 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 124 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 125 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 126 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 127 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 128 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 129 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 130 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 131 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 132 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 133 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 134 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 135 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 136 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 137 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 138 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 139 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 140 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 141: Drive Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 142 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 143 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 144 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
-
Page 145: Spreader Mechanism
From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 146 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 147 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 148 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 149 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 150 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 151 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 152 From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 153 Series Instruction Manual From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 154 10-4 Position of the needle thread guard ··········· 18 1-2 Replacing the needles ································ 1 Thank you for your purchasing Kansai Special's NW,NL Series. 1-3 Threading to the looper thread support plate · 1 10-5 Position of the thread guide of the spreader 1-4 Threading ·················································...
-
Page 155: Needles & Threading
【1】 NEEDLES & THREADING 1-4 Threading Thread the machine correctly by referring to the illustration below. Threading the machine 1-1 Needles incorrectly may cause skip stitching, thread breakage and/or uneven stitch formation. UY128GAS of Schmetz , Organ or Groz-Beckert. Thread tension should be changed according to various kinds of conditions such as the Select the proper needle for the fabric and thread. -
Page 156: To Tilt The Looper Holder
【2】 MACHINE SPEED 1-5 To tilt the looper holder （NW8842-1G/NL5803G） When the threading of model NW8842-1G and NL5803G, please tilt the looper holder in the 2-1 Machine speed & operating direction right direction. Refer to the table below for maximum and standard speeds of the Series. -
Page 158: Installing The Machine
■ For the Direct-Drive machine (NW2202G model and EMK type can’t use.) 4-2 Installing the machine Install the machine correctly by referring to the illustration below. Secure the bolts in place with the nuts tightened against the underside of the machine table. -
Page 159: Adjusting The Needle Height
5-2 Adjusting the needle height 5-4 Looper setting distance When the needle bar is at the bottom of its stroke, remove the plug on the head cover, When the looper is at its farthest position to the right, looper setting distance is the loosen screw A, and move the needle bar up or down. -
Page 160: Needle/Looper Front-To-Back Relationship
5-5 Needle/looper front-to-back relationship To change the looper's orbit, loosen screw B on eccentric A and shift the timing mark by When the point of the looper moves to the left needle should be same distance Y from the moving eccentric A front or back by referring to the illustration below. top of its needle’s eye to the point of the looper by referring to the illustration below. -
Page 161: Front And Rear Needle Guards
【 6】 FRONT AND REAR NEEDLE GUARDS 7-2 Position of the spreader ■Height 6-1 Position of the needle guard (rear) The distance from the point of the left needle to the bottom surface of the spreader should ■Align line “a” with the center of needle’s hole when the needle is at the bottom of the stroke. be 1mm. -
Page 162: Position Of The Spreader(Nw8842-1G)
8-2 Stitch length The stitch length is adjustable from 1.4~4.2mm. The 7-4 Position of the spreader (NW8842-1G) following table shows the number of stitches within 1 inch ■The distance between the top surface of the needle plate and the bottom surface of the (25.4mm) according to the stitch length. -
Page 163: Presser Foot Pressure
【 9】 PRESSER FOOT 【 10】 STITCH FORMATION 9-1 Presser foot pressure 10-1 Position of the needle thread guides The presser foot pressure should be as light as The distance from the center of the eyelet of the needle thread possible, yet be sufficient to feed the fabric and guide to that of the set screw should be approximately 17.5mm produce uniform stitches. -
Page 164: Thread Take-Up
【 11】 EK, EMK-E FRONT KNIFE DEVICE 10-5 Position of the thread guide of the spreader thread take-up 11-1 Adjusting and oiling the lower knife holder When the needle bar is at the top of it Loosen screw A to change the position of the lower knife stroke, thread any one of parts on the holder. -
Page 165: To Sharpen The Knife
11-5 To sharpen the knife The upper knife is made of an extra hard alloy. When the knives become dull, sharpen the lower knife first (see the illustration). If cutting is still not performed properly, replace the upper knife. < Note > The max.space between the chip guard (H) and the shooter (I) is adjusted under 8mm at the delivery of the factory. -
Page 166: Intermediate Cord
Overlapping of Cutter 13-2 Intermediate cord Loosen screw I, then loosen screw J until Connect the cords with referring to the following picture. (also refer to the parts list.) disappearing of pressurized power of upper After connecting, fix the cords with bands to the proper place under the table. cutter. -
Page 167: Air Pressure
【14】ADJUSTING THE REAR PULLER 13-5 Air pressure 14-1 Position of the hand lever and the stopper Set the air pressure at 4~5 kg/cm by regulator. Pull the upper rear puller up in the time of releasing Do not increase the air pressure over 5kg/cm , which may cause the fabric. -
Page 168: The Adjustment Of Cutting Device
【15】THE ADJUSTMENT OF CUTTING DEVICE 15-4 Replacement for folder 15-1 The specifications for NW2202GC/GPC <The way of removable> Remove the screw on the folder C. Needle bar stroke ････････ 31mm Positioned the needle bar at bottom of its stroke. Upper knife stroke ･･･････ 5.5mm Lift up the main presser foot then keep the front presser foot up with lever A. -
Page 169: Replacement Of Upper Knife
15-7 Replacement of upper knife 15-9 The way of remove of cutting device Remove the upper knife by loosen the screw B and pushing the pressure adjustment Must be remove the cutting device when the gauge dial C. conversion or the gauge adjustment are altered. Set the dimple of new upper knife in the pin on upper knife bracket E. -
Page 170: Cleaning The Machine
【 16】 CLEANING THE MACHINE At the end of each day, remove the needle plate and clean the slots of the needle plate and the area around the feed dogs. NW,NL series From the library of Merrow Superior - www.supsew.com • www.merrow.com... - Page 171 Series Instruction Manual From the library of Merrow Superior - www.supsew.com • www.merrow.com...
- Page 172 5-1 Position of the movable knife and the stationary 12-9 Adjusting the top cover thread releaser hook ··· 13 knife ······················································· 3 Refer to the NW Series instruction manual for other information. 5-2 Adjusting the looper thread clamp spring 13. WIRING AND PIPING ··································...
-
Page 173: How To Use The Thread Trimmer
【1】HOW TO USE THE THREAD TRIMMER 【3】ADJUSTING THE THREAD TRIMMER AIR CYLINDER 3-1 Air cylinder stroke The stroke of the air cylinder should be < Note > approximately 15mm. Adjustment is made Do not use this thread trimmer with no fabric under the presser foot. by loosening collar B and screw A. -
Page 174: Adjusting The Thread Trimmer
【5】ADJUSTING THE THREAD TRIMMER 5-4 Adjusting the movable knife holder left and right With movable knife A at the extreme left end of its 5-1 Position of the movable knife and the stationary knife travel, there should be a distance of 23mm from the ■Position of the movable knife center of the needle bar to the point of movable knife A. -
Page 175: Adjustment Of Stopper For Stationary Knife Base
5-5 Adjustment of stopper for stationary knife base 5-8 Relationship between the movable knife, needle thread and looper thread The clearance is approximately 1mm between the After all the adjustments are made, check the following stationary knife base W and the stopper S, when the before threading to start the machine. -
Page 176: Adjusting The Thread Releaser
【6】ADJUSTING THE THREAD RELEASER 6-4 Looper thread take-up This machine is equipped with looper thread take-up 6-1 Thread releaser block L. Thread looper thread take-up L with a looper With the thread trimmer air cylinder rod or the thread. solenoid rod at the left end of its travel (the air cylinder is not operating), there should be a clearance of 4.0mm between the thread trimmer air cylinder bracket D and thread releaser block C. -
Page 177: Adjusting The Speed Controller And Air Pressure (Uta)
【 8】 ADJUSTING THE SPEED CONTROLLER AND AIR PRESSURE (UTA) 【 10】 THREAD WIPER ADJUSTMENT (UTE) ■Tighten screw E to position lever B horizontally. There should be a 0 to 0.3mm clearance between bracket C and stopper ring D. ■Speed controller F controls the speed when the thread trimmer knife holder protrudes. -
Page 178: Adjusting The Top Cover Thread Trimmer
12-3 Adjusting the top cover thread rear spring ■Electric presser foot lifter for P-UTE Top cover thread rear spring J should parallel and set When plunger E moves in direction of F, the presser foot should be 6mm or 8mm above to approximately 4mm from end G of the stationary the top surface of the needle plate. -
Page 179: Adjusting The Solenoid Return Spring (Ute)
【 13】 WIRING AND PIPING FOR PNEUMATIC DEVICES 12-8 Adjusting the solenoid return spring (UTE) To adjust the returning pressure of the movable knife, loosen screw D for spring hook C ■Model for UTA and move spring hook C up or down. To increase the pressure, move up hook C. To Connect air lines and cords by referring to the illustration below and the parts list. - Page 180 MORIMOTO MFG. CO., LTD. 1-4-17, SUNA, SHIJONAWATE-CITY, OSAKA 575-0001, JAPAN TEL: +81-72-877-1221 FAX: +81-72-878-9649 E-MAIL: hqeigyo@kansai-special.com URL:www.kansai-special.com FOREIGN AFFILIATED COMPANIES KANSAI SPECIAL AMERICAN MACHINE CORP. 476 HAMPSHIRE DR., GAFFNEY, SC 29341. USA E-MAIL: ksam@kansaispecial.net KANSAI SPECIAL EUROPE GMBH QUIRINSTR. 19, 40545 DUSSELDORF, GERMANY TEL: +49-211-577-9090 FAX: +49-211-558-1477 E-MAIL: contact@kansai-special.de...
Need help?
Do you have a question about the NW Series and is the answer not in the manual?
Questions and answers