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vacuubrand BVC basic Instructions For Repair

Vacuum aspiration system
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vacuum aspiration system
BVC basic
BVC control
BVC professional
BVC basic G
BVC control G
BVC professional G
VHCpro
Instructions for repair
Original instructions EN
OI no.: 20901364

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Summary of Contents for vacuubrand BVC basic

  • Page 1 BVC basic BVC control BVC professional BVC basic G BVC control G BVC professional G VHCpro Instructions for repair Original instructions EN OI no.: 20901364...
  • Page 2 Service +49 9342 808‑5660 Fax: +49 9342 808‑5555 Email: info@vacuubrand.com Web: www.vacuubrand.com Thank you for purchasing this product from VACUUBRAND GMBH + CO KG VACUUBRAND GMBH + CO KG. You have chosen a modern and technically high quality product. 20901364_EN_IA_BVC_V11_29102024...
  • Page 3: Table Of Contents

    Contents CONTENT 1 Introduction 1.1 User information ....... . 5 1.2 About this document.
  • Page 4 20901364_EN_IA_BVC_V11_29102024...
  • Page 5: Introduction

    The illustrations in this manual are provided as examples. They ƒ information are intended to aid in your understanding. VACUUBRAND GMBH + CO KG reserves the right to modify ƒ or change the product design and/or technical specifications at any time without advanced notice.
  • Page 6: About This Document

    Please ask for replacement in case of incomplete instructions ƒ for use. Alternatively, you can download instructions for use on our web page: www.vacuubrand.com. Contact us regarding any questions about this product, if you ƒ need further information, or to provide us with feedback.
  • Page 7: Display Conventions

    Introduction 1.2.2 Display conventions Warning levels DANGER DANGER Indicates an imminent hazardous situation. Convention for Disregarding the situation will result in serious and warnings even fatal injury or death. Take appropriate action to avoid dangerous situation! > WARNING Indicates a potentially hazardous situation. Disregarding the situation could result in serious, even fatal injury or massive damage to property.
  • Page 8: Safety Instructions

    The qualified personnel must be adequately informed of poten‑ tially hazardous substances in the device. 2.2 Safety precautions Products of VACUUBRAND GMBH + CO KG are subject to high Quality standards and safety quality tests with goals for safety and operation. Prior to delivery each product has been tested thoroughly.
  • Page 9: Personal Responsibility

    Safety instructions 2.2.1 Personal responsibility Ensure that only authorized and skilled personnel works with the Qualification and personal equipment. This is particularly important with regard to trouble‑ responsibility shooting and remedy. > Carefully read these instructions for repair before starting work.
  • Page 10: Environmental Protection

    If you wish to dispose of a VACUUBRAND electrical or electronic device, this must be done separately from unsorted municipal waste. This is indicated by the symbol of the crossed‑out wheelie bin (see illustration).
  • Page 11: Notes Concerning Repair

    Notes concerning repair Notes concerning repair IMPORTANT! Replace defective parts in any case. 3.1 Lifetime when used as intended Part Operating hours Diaphragm 15000 Valve 15000 Motor capacitor 10000 ‑ 40000 Motor bearing 40000 20901364_EN_IA_BVC_V11_29102024...
  • Page 12 Notes concerning repair WARNING Risk of injury due to a disassembled device. Operating a disassembled device may lead to personal injury. Never operated a opened or disassembled device. > Ensure that a disassembled device never starts > unintentionally. WARNING Damage due to an overaged motor capacitor. If an old motor capacitor fails, the capacitor may get hot.
  • Page 13: Prior To Maintenance And Repair

    Notes concerning repair 3.2 Prior to maintenance and repair Preparation > Use only genuine spare parts and accessories. Genuine spare parts When using components of other manufacturers the safety and performance of the equipment as well as the electromagnetic compatibility of the equipment might be reduced. Possibly the CE mark or the C/US conformity (see rating plate) becomes void if not using genuine spare parts.
  • Page 14: Replacing Diaphragms And Valves

    Please ask for replacement in case of missing instructions for use. Alternatively, you can download instructions for use on our web page: www.vacuubrand.com. In case of problems return the device to the factory for inspection or repair if necessary.
  • Page 15: Replacing The Main Switch

    Replacing the main switch Replacing the main switch Spare part Main switch, blue (635239) Tool Torx screw driver TX20 DANGER DANGER Danger of electric shock. A defective main switch will result in an electrical shock. Replace a defective main switch immediately. >...
  • Page 16 Replacing the main switch 1. Depending on BVC version, remove connection tubing at the hose nozzle or detach quick coupling. 2. Remove bottle from support. 3. Lay down the BVC as shown. 4. Unscrew screws at the base plate. 5. Slide the base plate to the side. It is not necessary to disconnect the earth cables.
  • Page 17 Replacing the main switch IMPORTANT! Ensure ESD protection measures at the workplace. The pressure sensor (see mark) is sensitive to electrostatic discharge. Do not touch the pressure sensor, observe ESD protection measures! 6. Mark the cables if necessary. 7. If necessary, note the position of the cables on the switch (1a, 1b, 2a, 2b) and disconnect the cables from the switch.
  • Page 18 Replacing the main switch 10. Take care of the lugs at the main switch and the recesses provided in the hous‑ ing when assembling the main switch. 11. Insert the main switch in the housing. 12. Plug the cables on the main switch cor‑ rectly.
  • Page 19 Replacing the main switch 16. Position the base plate. 17. Screw the base plate. 18. Position the BVC on the feet. 19. Position bottle in the support. 20. Depending on BVC version, position tubing to hose nozzle or quick coupling. DANGER DANGER Danger of electric shock.
  • Page 20: Replacing The Motor Capacitor

    Replacing the motor capacitor Replacing the motor capacitor Spare part capacitor on request Please be sure to include the serial number of the device with ƒ your request. Tool Torx screw driver TX20 Open‑ended wrench SW 13, 17, 19 DANGER DANGER Danger of electric shock.
  • Page 21 Replacing the motor capacitor 1. Depending on BVC version, remove connection tubing at the hose nozzle or detach quick coupling. 2. Remove bottle from support. 3. Depending on BVC version, unscrew the hose nozzle or the coupling. 4. Unscrew the cover. 5.
  • Page 22 Replacing the motor capacitor 6. Loosen the union nut. 7. Turn away hose from hose connector. 8. Lay down the BVC as shown. 9. Unscrew screws at the base plate. 10. Slide the base plate to the side. 20901364_EN_IA_BVC_V11_29102024...
  • Page 23 Replacing the motor capacitor 11. Pull both earth cables from base plate. > Electronic components are sensitive to electrostatic discharge (ESD). > Observe ESD protective measures. 12. Pull both cables at the main switch. 13. Unscrew the four screws fixing the motor.
  • Page 24 Replacing the motor capacitor 16. Place the pump as shown. 17. Remove the blind. 18. Unscrew the motor capacitor. 19. Pull both cables at the motor capacitor. 20. Attach both cables to the new motor capacitor. 21. Screw the motor capacitor to blind. 22.
  • Page 25 Replacing the motor capacitor 25. Pay attention to cables. Do not squeeze cables. 26. Insert the cables through the holder. 27. Position pump in holder. 28. Hold the pump and lay down the BVC. 29. Screw the pump. 30. Connect the cables. 31.
  • Page 26 Replacing the motor capacitor 33. Position the base plate. 34. Screw the base plate. 35. Position the BVC on the feet. 36. Connect hose to hose connector. 37. Screw the union nut. 38. Position blind in holder if necessary. Only BVC professional / G: During repair it may happen that the blind with liquid level sensor foil falls out from the holder.
  • Page 27 Replacing the motor capacitor 40. Depending on BVC version, screw cou‑ pling or hose nozzle. 41. Position bottle in the support. 42. Depending on BVC version, position tubing to hose nozzle or quick coupling. DANGER DANGER Danger of electric shock. Improperly executed repairs will result in an electrical shock.
  • Page 28: Exploded Drawing

    Exploded drawing Exploded drawing BVC polypropylene bottle without coupling 20901364_EN_IA_BVC_V11_29102024...
  • Page 29 Exploded drawing BVC polypropylene bottle withcoupling 20901364_EN_IA_BVC_V11_29102024...
  • Page 30 Exploded drawing BVC glass bottle Attention: The seal 637352 has a thickness of 2 mm. If an old seal with a thick- ness of 1 mm is replaced, please also order a new cover insert 635868. 20901364_EN_IA_BVC_V11_29102024...
  • Page 31 Exploded drawing BVC basic 20901364_EN_IA_BVC_V11_29102024...
  • Page 32 Exploded drawing BVC control / professional 20901364_EN_IA_BVC_V11_29102024...
  • Page 33 Exploded drawing BVC control / professional 20901364_EN_IA_BVC_V11_29102024...
  • Page 34 Exploded drawing 20901364_EN_IA_BVC_V11_29102024...
  • Page 35: Spare Parts

    Spare parts Spare parts With the introduction of our new ERP system, our order numbers have been extended to eight digits by adding the digits 2 and 20 in front. 20901364_EN_IA_BVC_V11_29102024...
  • Page 36 Spare parts 20901364_EN_IA_BVC_V11_29102024...
  • Page 37 Spare parts 20901364_EN_IA_BVC_V11_29102024...
  • Page 38 Spare parts 20901364_EN_IA_BVC_V11_29102024...
  • Page 39: Service

    With Health and Safety Clearance form: return, disposal. ƒ > Visit our website for further information: www.vacuubrand.com. Service handling > Follow the description on: VACUUBRAND > Support > Service Meet the terms of Reduce downtime, speed up processing. Please have the...
  • Page 40 20901364_EN_IA_BVC_V11_29102024...
  • Page 41 20901364_EN_IA_BVC_V11_29102024...
  • Page 42 Service 20901364_EN_IA_BVC_V11_29102024...
  • Page 43 20901364_EN_IA_BVC_V11_29102024...
  • Page 44 Manufacturer: VACUUBRAND GMBH + CO KG VACUUBRAND GMBH + CO KG Alfred‑Zippe‑Str. 4 Alfred‑Zippe‑Str. 4 97877 Wertheim 97877 Wertheim GERMANY GERMANY Phone: Head office +49 9342 808‑0 Sales +49 9342 808‑5550 Service +49 9342 808‑5660 Fax: +49 9342 808‑5555 Email: info@vacuubrand.com...

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Bvc controlBvc professionalBvc basic gBvc control gBvc professional gVhcpro