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Sumitomo Drive Technologies PARAMAX SEB Series Manual

For extruder

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PARAMAX
SEB Series
for Extruder
CAUTION
These products should be handled, installed, and maintained by trained technicians.
Carefully read the maintenance manual before use.
Oil is removed from these products before shipment. Supply oil according to the
maintenance manual before operation.
A copy of this maintenance manual should be sent to the actual user.
This maintenance manual should be kept by the user for future reference.
®
Maintenance Manual
No.GM0302E-6

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Summary of Contents for Sumitomo Drive Technologies PARAMAX SEB Series

  • Page 1 PARAMAX ® SEB Series for Extruder CAUTION These products should be handled, installed, and maintained by trained technicians. Carefully read the maintenance manual before use. Oil is removed from these products before shipment. Supply oil according to the maintenance manual before operation. A copy of this maintenance manual should be sent to the actual user.
  • Page 3: Safety Precautions

    Safety Precautions Carefully read this maintenance manual and all accompanying documents before use (installation, operation, maintenance, inspection, etc.). Thoroughly understand the machine, information about safety, and all precautions for correct operation. Maintain this manual for future reference. Pay particular attention to the "DANGER" and "CAUTION" warnings regarding safety and proper use. DANGER : Improper handling may result in physical damage, serious personal injury and/or death.
  • Page 4: Table Of Contents

    ––––– Contents ––––– Safety Precautions ......................................1 1. Inspection Upon Delivery ..................................3 2. Storage ..........................................5 3. Transport ......................................... 5 4. Installation ........................................6 5. Coupling with Other Machines ................................7 6. Operation ........................................8 7. Daily Inspection and Maintenance ................................ 9 8.
  • Page 5: Inspection Upon Delivery

    1. Inspection Upon Delivery CAUTION ● Unpack the unit after verifying that it is positioned right side up; otherwise, personal injury may result. ● Verify that the unit received matches your order. Installing an incorrect product may result in personal injury or damage to the equipment.
  • Page 6 1-2) Types of Reducers Symbol meanings are shown below. Please confirm that the nomenclature matches the order. In case of special type, it may not be shown below. Nominal Reduction Ratio Shaft Arrangement Refer to Table 4 Thrust Bearing Refer to Table 3 Number of Gear Stage Refer to Table 2 Assembly...
  • Page 7: Storage

    2. Storage If this product is not for immediate use, note the following points when storing. 2-1) Storage Location Store the product indoors in a clean, dry location. ・ Do not store outdoors. Store in a location that is free of moisture, dust, extreme temperature changes, corrosive gas, etc. 2-2) Storage Period (1) The storage period should be within the rust proofing period shown below.
  • Page 8: Installation

    4. Installation CAUTION ● Do not use the products for purposes other than those shown on the nameplate or in the manufacturing specifications; otherwise, personal injury, or damage to the equipment may result. ● Do not place any object around the products that will hinder ventilation. Insufficient ventilation can cause excessive heat that may result in burns or fire.
  • Page 9: Coupling With Other Machines

    5. Coupling With Other Machines CAUTION ● Confirm the rotation direction before coupling the unit with the driven machine. Incorrect rotation direction may cause personal injury or damage to the equipment. ● When operating the product alone (uncoupled), remove the key that is temporarily attached to the slow speed shaft; otherwise the key could fly off, and injury may result.
  • Page 10: Operation

    6. Operation DANGER ● Do not approach or touch rotating parts (slow speed shaft etc.) during operation; otherwise loose clothing may became caught in these rotating parts and cause serious injury or death. ● When the power supply is interrupted, be sure to turn off the power switch; otherwise, restoration of power may cause electric shock, personal injury, or damage to the equipment.
  • Page 11: Daily Inspection And Maintenance

    7. Daily Inspection and Maintenance DANGER ● Do not approach or touch any rotating parts (slow speed shaft etc.) during maintenance or inspection while operating the unit; otherwise, loose clothing may become caught in these rotating parts and cause serious injury or death. ●...
  • Page 12 7-2) Check the Lubrication Method ・ P lease look for the relevant items and make certain to do maintenance. Neglecting maintenance is a source of trouble. (1) Refer to Table 8 for the standard lubrication method. (2) Table 9 shows the description part of the maintenance method. (3) Refer to Table 10 for the standard input speed. Table 8 Standard Lubrication Method (when driving at standard input speed) Size Assembly...
  • Page 13 7-3) Lubrication Maintenance (1) Oil Change Interval Table 11 Oil Change Interval Interval Usage Conditions Oil Filling At purchasing ――― 1st time After 500 hours or 6 months, whichever comes first ――― ――― 2nd time After 2500 hours or 6 months, whichever comes first Oil Change Every 5000 hours or one year, whichever comes first Oil temperature is below 70 ℃...
  • Page 14 (3) Oil Quantity An estimated oil quantity for standard specifications is shown in "11. Oil quantity" (P17). Use a dipstick or visible oil gauge to check the oil level even after filling with indicated oil quantity. (4) Fill/Drain Oil Supply oil through the filling port on top of the main unit. Check the oil level with a visible oil gauge (Fig. 6). Oil level should be within this range.
  • Page 15: Disassembly/Reassembly

    7-5) Parts Maintenance Although it depends on operation conditions, maintenance with disassembly after approximately 3 to 5 years increase lifetime. Contact the nearest authorized maintenance shop regarding maintenance with disassembly. Replacement Parts ◎ Bearing, oil seal, nilos ring, collar, key, shim, packing, retaining ring, visible gauge or air breather ◎...
  • Page 16: Troubleshooting

    9. Troubleshooting CAUTION ● Identify any abnormalities during operation and take appropriate corrective action outlined in this maintenance manual. Do not operate the unit until corrective action has been taken. If any abnormal condition occurs, refer to table below and promptly take appropriate measures. If these actions do not solve the issue, immediately contact the nearest agent, distributor, or sales office.
  • Page 17: Construction Drawing

    10. Construction Drawing Ref. No. Part Name Bearing Oil seal Helical gear Helical pinion shaft Helical gear Helical pinion shaft Flange cover Hollow shaft Housing Fig. 7 SEB004 Ref. No. Part Name Bearing 8-10 Oil seal Helical gear Collar Collar Helical pinion shaft Helical gear Helical pinion shaft...
  • Page 18 Ref. No. Part Name Bearing 8-10 Oil seal Helical gear Collar Collar Helical pinion shaft Helical gear Helical pinion shaft Bearing case Hollow shaft Housing Cover Fig. 9 SEB060, 070 Ref. No. Part Name Bearing 8-10 Oil seal Helical gear Collar Oil pump Helical pinion shaft...
  • Page 19: Oil Quantity

    11. Oil Quantity Table 16 Approximate Quantity of Oil Unit: Liter Horizontal Size Parallel Shaft 2-Stage Parallel Shaft 3-Stage Heavy Thrust Type Medium Thrust Type Light Thrust Type Medium Thrust Type - - - - - - - - - -...
  • Page 20: Oil Fill And Drain Plug Locations

    12. Oil Fill and Drain Plug Locations Oil ller/Air vent prug Oil gauge Drain plug Fig. 11 SEB004 Air breather Inspection cover Oil ller Oil ller Air breather Inspection cover Oil gauge Oil gauge Drain plug Drain plug Fig.12 SEB005-050 (Heavy Thrust Type, Medium Thrust Type) Fig.
  • Page 21: Warranty

    13. Warranty The scope of warranty of our delivered products is limited only to what we manufactured. Warranty (period and description) Warranty The warranty period applies only to new products and represents 18 months after the shipment or 12 months Period after the actual operation, whichever is shorter.
  • Page 24 Worldwide Locations U.S.A Austria Taiwan Sumitomo Machinery Corporation of America Sumitomo (SHI) Cyclo Drive Germany GmbH Tatung SM-Cyclo Co., Ltd. (TSC) (SMA) (SCG) 22, Chungshan N. Rd., 3rd Sec. Taipei, Taiwan, 104, R.O.C. Austria Branch O ce 4200 Holland Blvd. Chesapeake, VA 23323, U.S.A. TEL (886)2-2595-7275 FAX (886)2-2595-5594 Gruentalerstraße 30A, 4020 Linz, Austria TEL (1)757-485-3355...