1. Manuals
  2. Brands
  3. Sumitomo Drive Technologies Manuals
  4. Industrial Equipment
  5. PARAMAX 9000 Series
  6. Manual

Sumitomo Drive Technologies PARAMAX 9000 Series Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
PARAMAX
9000 Series
CAUTION
These products should be handled, installed, and maintained by trained technicians.
Carefully read the maintenance manual before use.
Oil is removed from these products before shipment. Supply oil according to the
maintenance manual before operation.
A copy of this maintenance manual should be sent to the actual user.
This maintenance manual should be kept by the user for future reference.
®
Maintenance Manual
No.GM2002E-9

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PARAMAX 9000 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Sumitomo Drive Technologies PARAMAX 9000 Series

Summary of Contents for Sumitomo Drive Technologies PARAMAX 9000 Series

  • Page 1 PARAMAX ® 9000 Series CAUTION These products should be handled, installed, and maintained by trained technicians. Carefully read the maintenance manual before use. Oil is removed from these products before shipment. Supply oil according to the maintenance manual before operation. A copy of this maintenance manual should be sent to the actual user.

  • Page 3: Introduction: Safety Precautions

    Introduction: Safety Precautions Carefully read this maintenance manual and all accompanying documents before use (installation, operation, maintenance, inspection, etc.). Thoroughly understand the machine, information about safety, and all precautions for correct operation. After reading, retain this manual for future reference. Pay close attention to the "DANGER"...

  • Page 4: Table Of Contents

    Introduction: Reading the Maintenance Manual, Table of Contents This maintenance manual is common for “reducers”, “Drive units”. Refer to the motor maintenance manual (Cat. No. MM1001E) for the handling of drive unit with a brake. The symbols shown below appear in the upper right or left corner of each page to indicate the classification. Please read the applicable pages.

  • Page 5: Inspection Upon Delivery

    1. Inspection Upon Delivery COMMON CAUTION - Unpack the unit after verifying that it is positioned right side up; otherwise, personal injury may result. - Verify that the unit received matches your order. Installing an incorrect product may result in personal injury or damage to the equipment.
  • Page 6 1. Inspection Upon Delivery COMMON 1-2 Reducer, Drive Unit Nomenclature Symbol meanings are shown below. Please confirm that the nomenclature matches the order. In case of special type, it may not be shown below. Series PARAMAX 9075 35.5 Nominal Reduction Auxiliary Type Ratio Refre to Table 1-5...
  • Page 7 1. Inspection Upon Delivery COMMON 1-3 Motor Nomenclature Symbol meanings are shown below. Please confirm that the nomenclature matches the order. When using another manufacturer’s motor (There are some models made by other manufacturers.), follow the operation manual for that motor. Type of Sheath Explosion Proof, Protection Type Support for Standards and...

  • Page 8: Storage

    2. Storage COMMON If this product is not for immediate use, note the following points when storing. 2-1 Storage Location Store the product indoors in a clean, dry location. Do not store outdoors. Store in a location that is free of moisture, dust, extreme temperature changes, corrosive gas, etc.

  • Page 9: Transport

    3. Transport COMMON DANGER - Do not step under a unit suspended by a crane or other lifting mechanism for transport; otherwise, injury or death may result. CAUTION - Be careful not to drop the unit. When a hanging bolt or hole is provided, be sure to use it. After mounting a unit on a machine, do not hoist the entire machine by using the hanging bolt or hole;...

  • Page 10: Installation

    4. Installation COMMON DANGER - Do not use a standard unit in an explosive atmosphere (which is likely to be filled with explosive gas or steam). Under such conditions, an explosion proof motor should be used; otherwise, electric shock, personal injury, explosion fire, or damage to the equipment may result.

  • Page 11: Installation Angle

    4. Installation COMMON 4-2 Installation Angle Install reducers on a level base. (Contact factory for installation on an inclined base) When the unit is manufactured for inclined installation, do not install it at any angle other than the one specified. For standard type, the installation angle shall be within limits shown in Fig.
  • Page 12 4. Installation COMMON 4-4 Installation method for PARAMAX with fan (Parallel shaft) CAUTION - Be careful for injuries with sharp edges of keyways and parts. - Keep accessories together to prevent losing during installation. - Handle parts carefully to prevent damage. Avoid water and dust. Reducer installation procedure (1) Remove bolt [1] [2], and fan hood [3].
  • Page 13 4. Installation COMMON 4-5 Ensuring the Air Inlet Gap and the Air Flow Passage for the Product with Fan To ensure enough air flow from a fan rotor to the reducer efficiently, follow this instructions when installing. (1) Ensure the Air Inlet Gap For PARAMAX with a fan, make more than 15mm gap between a fan hood and a screen (ex.

  • Page 14: Coupling With Other Machines

    5. Coupling With Other Machines COMMON CAUTION - Confirm the rotation direction before coupling the unit with the driven machine. Incorrect rotation direction may cause personal injury or damage to the equipment. - When operating the product alone (uncoupled), remove the key that is temporarily attached to the slow speed shaft;...
  • Page 15 5. Coupling With Other Machines COMMON 5-2 Hollow Shaft, Shrink Disc Mount (1) Shrink Disc Mount Hollow shaft A shrink disc is a mechanical shrink fit mechanism that tightens a locking bolt and mechanically shrink the hollow shaft of the Thrust washer reducer, and connects the driven shaft and the hollow shaft of Driven shaft...

  • Page 16: Mounting Procedure

    5. Coupling With Other Machines COMMON 5-3 Hollow Shaft, Key Mount Size 9015 to 9055 (1) Mounting procedure The Hollow shaft bore is provided with retaining ring (d). Inside ring (d) is the essential component for mounting, securing, and removing the unit. Fig.
  • Page 17 5. Coupling With Other Machines COMMON 5-4 Torque Arm Mount (Optional) The hollow shaft reducer need to be fixed by the torque arm to prevent the reducer from revolving by an opposite reaction Reducer force. Fig. 5-17 shows the construction of a standard torque arm. Select a torque arm support with proper construction and strength, taking into consideration the reaction force of the Fixing...
  • Page 18 5. Coupling With Other Machines COMMON 5-6 Diameters Relating Hollow Shaft / Key Mount 9015-9055 9060-9085 L / 2 L / 2 LR(45°) B - B Detail of A Fig. 5-19 Hollow shaft, Driven shaft Table 5-3. Key Mount Diameters Unit: mm Locking Locking Distance...

  • Page 19: Wiring

    6. Wiring When using another manufacturer’s motor (There are some models made by other manufacturers.), follow the operation manual for that motor. This manual shows wiring for motors with Japanese standard specifications. Please consult with us for motors with overseas specifications. DANGER - Do not handle the unit when cables are energized.

  • Page 20: Measuring Insulation Resistance

    6. Wiring 6-1 Measuring Insulation Resistance When measuring insulation resistance, always disconnect the control board and measure the motor alone. Measure insulation resistance before wiring. Insulation resistance (R) is changed by a number of factors, including motor output, voltage, type of insulation, winding temperature, moisture, degree of fouling, hours used, and amount of time test voltage is applied.
  • Page 21 6. Wiring In this section, motor wiring, standard specification for terminals, and symbols of lead wires are shown. Without Brake 3-Phase Power Source 3 Lead Wires 6 Lead Wires (Direct On-Line Starting) Motor Motor 6 Lead Wires ( − Starting) 4/8P Two Speed, Single Wound Rotor (Constant Torque) Δ...
  • Page 22 6. Wiring Without Brake Inverter Drive 3 Lead Wires 6 Lead Wires Inverter Inverter Inverter Inverter Motor Motor Motor Motor 11 Lead Wires AF Motor for Inverter With Axial Fan Indoor 200V Class Outdoor 200V Class, 400V Class Indoor 400V Class Flameproof Type MCB1 MCB1...

  • Page 23: Operation

    7. Operation COMMON DANGER - Do not approach or touch rotating parts (slow speed shaft etc.) during operation; otherwise loose clothing may became caught in these rotating parts and cause serious injury or death. - When the power supply is interrupted, be sure to turn off the power switch; otherwise, restoration of power may cause electric shock, personal injury, or damage to the equipment.

  • Page 24: Daily Inspection And Maintenance

    8. Daily Inspection and Maintenance COMMON DANGER - Do not handle the unit when cables are energized. Be sure to turn off the power when working on the unit; otherwise, electric shock may result. - Do not approach or touch any rotating parts (slow speed shaft etc.) during maintenance or inspection while operating the unit;...
  • Page 25 8. Daily Inspection and Maintenance COMMON DANGER - For equipment with a motorized oil pump, run the pump prior to starting the reducer. Start motor of reducer after lubricant has circulated through the bearings; otherwise, the damage to the equipment may result.
  • Page 26 8. Daily Inspection and Maintenance COMMON Table 8-3 Maintenance manual pages that can be referenced regarding lubrication maintenance. Supply of Oil/ Pages Where Maintenance Method Is Shown Grease Before Lubrication Method Oil/Grease Recommended Disposal of Oil/ Initial Operation Parts Change Period Oil/Grease Grease After Purchase...

  • Page 27: Lubrication Maintenance

    8. Daily Inspection and Maintenance COMMON 8-3 Lubrication Maintenance (1) Oil Change Interval Table 8-5 Oil Change Interval Interval Usage Conditions Oil filling At purchasing − 1st time After 500 hours or 6 months, whichever comes first − 2nd time After 2500 hours or 6 months, whichever comes first −...
  • Page 28 8. Daily Inspection and Maintenance COMMON (4) Oil Quantity An estimated oil quantity for standard specifications is shown in "12. Oil quantity" (P36). Use a dipstick or visible oil gauge to check the oil level even after filling with indicated oil quantity. (5) Fill/Drain oil Supply oil through the filling port on top of the main unit.
  • Page 29 8. Daily Inspection and Maintenance COMMON (7) Positions of grease fitting and discharge plug Please remove the grease plug before applying grease. Grease does not necessarily come out from the grease drain plug. Please remove it if comes out. Please reattach the drain plug after greasing. Grease Grease discharge plug Grease tting...
  • Page 30 8. Daily Inspection and Maintenance 8-4 Maintenance of motor bearing • Bearing types and maintenance methods vary according to the frame sizes of the unit. Choose the proper maintenance method by checking the nameplate and the bearing type in Table 8-10. •...

  • Page 31: Parts Maintenance

    8. Daily Inspection and Maintenance COMMON (3) Recommended grease for open bearing Table 8-12 Recommended grease Open Bearing Ambient temperature °C Thermal class 130 (B) Tharmal Class 155(F) Mobil Shell -10 to 40 UNIREX N2 Shell Stamina Grease RL2 Use greases listed in table 8-12 only. (4) Open bearing grease maintenance procedure refer to Fig.8-6 Construction of open bearing.

  • Page 32: Disassembly / Reassembly

    9. Disassembly / reassembly CAUTION Repair, disassembly, and reassembly should be handled by properly technicians; otherwise, the system may be Damaged. - Keep hands and all foreign objects from keyway and other sharp edges of parts; otherwise, injury may occur. - Disassemble them at a clean, dry location.

  • Page 33: Troubleshooting

    10. Troubleshooting COMMON CAUTION - Identify any abnormalities during operation and take appropriate corrective action outlined in this maintenance manual. Do not operate the unit until corrective action has been taken. If any abnormal condition occurs, refer to Table 10-1, 10-2 and promptly take appropriate measures. If these actions do not solve the issue, immediately contact the nearest authorized maintenance shop.
  • Page 34 10. Troubleshooting COMMON Table 10-2 Troubleshooting Problem Cause Correction Confer with authorized maintenance Gear, shaft, bearing damage shop. Warping of housing because the Make the installation base flat or installation surface is not flat make adjustment using liners, etc. Resonance due to insufficient Reinforce the installation base to Abnormal motor sounds rigidity of installation base...

  • Page 35: Construction Drawing

    11. Construction Drawings 11-1 Reducer construction Fig.11-1 Right angle shaft triple reduction reducer construction Fig.11-2 Parallel shaft triple reduction reducer construction Table 11-1 Main Parts Ref. No. Part name Ref. No. Part name Ref. No. Part name Housing Spherical roller bearing Collar Helical gear Bevel pinion shaft...
  • Page 36 11. Construction Drawings 11-2 Drive unit construction Fig.11-3 Right angle shaft triple reduction drive unit construction Fig.11-2 Parallel shaft triple reduction drive unit construction Table 11-2 Main Parts Ref. No. Part name Ref. No. Part name Ref. No. Part name Housing Motor mounting flange Helical gear...
  • Page 37 11. Construction Drawings 11-3 Construction drawing of motor Fig.11-5 Construction of totally enclosed fan cooled squirrel-cage motor Table 11-3 Main Parts Ref. No. Part name Ref. No. Part name Ref. No. Part name Terminal box Stator winding Bearing outboard Motor shaft Stator frame Bracket outboard Bearing inboard...

  • Page 38: Oil Quantity

    12. Oil quantity COMMON 12-1 Oil quantity Table 12-1 Oil quantity Unit: Liter Horizontal Vertical Upright Size Right angle shaft Parallel shaft Right angle shaft Parallel shaft Right angle shaft Parallel shaft 2 stage 3 stage 4 stage 2 stage 3 stage 4 stage 2 stage 3 stage 4 stage 2 stage 3 stage 4 stage 2 stage 3 stage 4 stage 2 stage 3 stage 4 stage 9015 9025 9030...

  • Page 39: Oil Fill And Drain Plug Locations

    13. Oil fill and drain plug locations COMMON 13-1 Horizontal Oil ller (9060 to 9136) Oil ller (9015 to 9055) Drain plug Fig. 13-1 13-2 Vertical Oil ller Drain plug (9090 to 9115) Drain plug (9015 to 9085) Fig. 13-2 13-2 Upright Oil ller Oil ller...
  • Page 40 13. Oil fill and drain plug locations COMMON 13-4 Special right-angle shaft horizontal Oil ller Drain plug Fig. 13-4 13-5 Special right-angle shaft vertical Oil ller Drain plug Fig. 13-5...

  • Page 41: Warranty

    14. Warranty COMMON The scope of warranty of our delivered products is limited only to what we manufactured. Warranty (period and description) Warranty The warranty period applies only to new products and represents 18 months after the shipment or Period 12 months after the actual operation, whichever is shorter.
  • Page 42 MEMO...
  • Page 44 Worldwide Locations U.S.A Austria Taiwan Sumitomo (SHI) Cyclo Drive Germany GmbH Tatung SM-Cyclo Co., Ltd. (TSC) Sumitomo Machinery Corporation of America (SCG) (SMA) 22, Chungshan N. Rd., 3rd Sec. Taipei, Taiwan, 104, R.O.C. Austria Branch O ce 4200 Holland Blvd. Chesapeake, VA 23323, U.S.A. TEL (886)2-2595-7275 FAX (886)2-2595-5594 Gruentalerstraße 30A, 4020 Linz, Austria TEL (1)757-485-3355...

This manual is also suitable for:

Paramax 9015Paramax 9025Paramax 9030Paramax 9035Paramax 9040Paramax 9050 ... Show all

Table of Contents