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Related Manuals for Sumitomo Drive Technologies VP2500L
Summary of Contents for Sumitomo Drive Technologies VP2500L
- Page 1 User Manual VP2500L Hansen Industrial Transmissions nv UM_VP2500L...
- Page 2 Technologies reserves the right to revise the content of this document from time to time without the obligation of Sumitomo Drive Technologies to notify any person of such revision or change. Details and values given in this document are average values and have been compiled with care.
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Page 3: Table Of Contents
Contents Contents Manual Disclaimer................... 5 About this document................6 Function of the document......................6 Language.............................6 Illustrations...........................6 Use of steps, lists and titles in this document................6 How to use this document......................6 Warnings, cautions and notes used in the document..............6 Related documents........................ - Page 4 Contents 6.3.4 Connect the return hose to the gear unit or the hydraulic system......21 6.3.5 Install the wear indicator sensor................22 6.3.6 Install the water saturation - oil temperature sensor..........23 Commissioning..................24 Use the device - general instructions..................24 Commissioning..........................
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Page 5: Manual Disclaimer
Neither Sumitomo Drive Technologies nor any of its directors, officers, employees or agents shall be liable in contract, tort or in any other manner whatsoever to... -
Page 6: About This Document
About this document Function of the document The document is only applicable for the "VP2500L", from here on in the document referred to as the device. The document is for approved users and gives the information that is necessary to do these tasks: •... -
Page 7: Related Documents
• Make sure that the document and the related documents are available to all personnel. Abbreviations Abbreviation Description S.D.T. Sumitomo Drive Technologies Condition Monitoring System Customer support 2.10 • If more information is necessary, speak to S.D.T. • Give the serial number to S.D.T. Refer to the type plate. -
Page 8: Description
Description Description Intended use Only use the device to move oil through a manifold with sensors as specified in this document. Do not use the device for other applications. Overview and function of the device Switch box Electric motor Oil pump Sample point Manifold Filter... -
Page 9: Working Principle
Description Part Function Sample point To get an oil sample Manifold To hold the sensors Filter To clean the oil. LM2 Gears CMS To remotely monitor the condition of the oil. For more information on the LM2 Gears CMS, refer to the user manual of the LM2 Gears CMS. -
Page 10: Overview Of The Controls
Description Overview of the controls Start button Stop button Manometers for the saturation of the filter Control Function Start button To start the device Stop button To stop the device Manometers for the saturation of the filter To show the saturation of the fillter. •... -
Page 11: Overview Of The Connections
Description Overview of the connections Oil inlet Oil outlet Position for the wear indicator sensor Position for the water saturation - oil temperature sensor Connection Function Oil inlet To let oil into the device Oil outlet To move oil from the device Position for the wear indicator sensor To hold the wear indicator sensor Position for the water saturation - oil tempera-... -
Page 12: Type Plate
Description Type plate The type plate gives information about the device. TYPE TYPE TYPE Year Power Supply Device type Serial number Year of production Device power supply UM_VP2500L_002_EN... -
Page 13: Safety
Safety Safety Restrictions Warning: If you use the device in ways other than described in the related documents, this may result in injury, death, or property and equipment damage. Use the device only as described in the related documents. S.D.T. cannot be held responsible for injuries or damages resulting from non-standard, unintended use of the device. -
Page 14: Safety Instructions For Use With Gear Units
Safety • Obey the European Directives 2006/42/EG and the local safety regulations. • Make sure that the motor that operates the device is de-energized. Make sure that the motor cannot be energized during the installation of the device parts. • If safety devices are removed for installation or maintenance, make sure they are correctly installed again before you operate the device. -
Page 15: Warranty
Safety • Use a carbon dioxide extinguisher to extinguish a fire. Warning: • Use caution when you use a carbon dioxide extinghuiser. Low temperatures of the nozzle can cause injury. • Do not use a carbon dioxide extinghuisher in small spaces. Injury or death can occur as a result of a low level of oxygen. -
Page 16: Storage And Transport
Storage and transport Storage and transport Storage The storage period starts when the device is not used. Before storage: Drain the oil from the device • Drain the oil from the device. Refer to section on page Clean the wear indicator sensor •... - Page 17 Storage and transport Procedure Lift the device with the handle (A) at the top of the frame. If necessary, support the device at the bottom of the frame. UM_VP2500L_002_EN...
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Page 18: Installation
Installation Installation Installation - general instructions • Put the device as close as possible to the gear unit or the hydraulic system. Caution: Do not put the device above the oil level of the gear unit of the hydraulic system. This can cause under-pressure at the suction side of the pump. -
Page 19: Connect The Suction Hose To The Device
Installation Connect the suction hose to the device 6.3.1 Procedure Connect the suction hose (A) to the oil inlet (B). Make sure that the plug is removed from the oil inlet. Turn the nut (C) clockwise to tighten the suction hose to the oil inlet. Connect the return hose to the device 6.3.2 Procedure... - Page 20 Installation Install the connection part Procedure Install the connection part (A) and the seal (B) in the hole of the drain plug. Use a torque wrench to torque the connection part to the correct value. For the torque values for the different connection parts, refer to section Torque values for the connection set on page 31.
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Page 21: Connect The Return Hose To The Gear Unit Or The Hydraulic System
Installation Connect the suction hose Procedure Connect the suction hose (A) to the nipple (B). Turn the nut (C) clockwise to tighten the return hose to the oil outlet. If applicable, put the drained oil back in the gear unit or the hydraulic system. Connect the return hose to the gear unit or the hydraulic system 6.3.4 Warning: The return hose must be pressure-free before you connect the... -
Page 22: Install The Wear Indicator Sensor
Installation Install the nipple and the plug Procedure Install the nipple (A) and the plug (B). Use applicable sealant on the threads of the nipple on the side that you install into the connection part. Connect the return hose Procedure Connect the return hose (A) to the nipple (B). -
Page 23: Install The Water Saturation - Oil Temperature Sensor
Installation Procedure Remove the protective plug. Put the sensor (A) in position on the manifold (B). Manually turn the sensor clockwise until the flange (C) on the sensor touches the manifold. Tighten the sensor with a torque wrench. Torque the sensor to 50 ± 5 Nm. Caution: Do not tighten the sensor too much. -
Page 24: Commissioning
Commissioning Commissioning Use the device - general instructions • The device must be stable and easy to access. • The connecting gear unit or the hydraulic system must be stopped when you start the device. • Always turn off the device before you do a check on the oil level in the gear unit or the hydraulic system. -
Page 25: Operation
Operation Operation Start the device Note: Before you start the device for the first time, refer to the general Use the device - general instructions instructions in section on page 24. Procedure Push the Start button (A). Stop the device Procedure Push the Stop button (B). -
Page 26: Drain The Oil From The Device
Operation • Use the correct container to get an oil sample and make sure that it is clean. An incorrect or dirty container causes contamination of the oil. For information on the equipment that you can use to get an oil sample, refer Oil sample equipment to section on page 32. -
Page 27: Maintenance
Maintenance Maintenance General maintenance instructions Limits 9.1.1 • If the maintenance task shows more than one limit, obey the limit that comes first. Approved work and not approved work 9.1.2 • Do not do other maintenance than in the instructions in this document. •... -
Page 28: Install The Filter
Maintenance Install the filter 9.2.2 Caution: Install the correct filter. For information on the filter that you must Spare parts use, refer to section on page 32. Procedure Install the filter (A). Apply a small quantity of oil on the seal ring (B). -
Page 29: Clean The Wear Indicator Sensor
Maintenance Clean the wear indicator sensor Warning: Let the device cool down before you clean the wear indicator sensor. The device can be hot. Note: • Clean the wear indicator sensor to prevent that the device shows incorrect measurements when you change the oil or when you connect the device to a different gear unit or hydraulic system. -
Page 30: Technical Data
Technical data Technical data Device specifications 10.1 Parameter Specification Mass [kg] Oil capacity [l] <2 Oil flow [l/min] Maximum operating pressure [bar] Power consumption [kW] 0.18 Operating voltage [V (AC)] Operating amperage [A] 1.36 Input frequency [Hz] Carbon steel Aluminium Materials Synthetic rubber Brass... -
Page 31: Oil Specifications
Technical data Oil specifications 10.3 Item Specification Minimum oil capacity of the connected system • Mineral oil Gear units • PAO gear unit oil Hydraulic systems Mineral hydraulic oil Temperature range [°C] 0 to +95 Ambient conditions 10.4 Parameter Specification Ambient temperature during use [°C] 0 to +40 Ambient temperature during storage [°C]... -
Page 32: Spare Parts
Technical data Spare parts 10.7 Part Part number Electric motor 350-TR350103 Oil pump 350-TR355201 M/P coupling 350-TR360301 Manifold 350-TR900013 Switch box (housing) 350-TR387001 Switch box (button mechanism) 350-TR387009 Filter 350-SM211875 Oil sample equipment 10.8 Part Quantity Bottle volume [ml] Part number Sample bottle 350-TR5719061 Sample bottle... -
Page 33: Services
Services Services We recommend that you regularly make an analysis of the oil in your device. We can do this for you with the aid of independent laboratories. For more information, speak to Sumitomo Drive Technologies. UM_VP2500L_002_EN... - Page 34 Services UM_VP2500L_002_EN...
- Page 35 Services UM_VP2500L_002_EN...
- Page 36 Headquarters Manufacturing EMEIA Hansen Industrial Transmissions NV Leonardo Da Vincilaan 1 B-2650 Edegem | Antwerp | Belgium Phone: +32 3 4501211 | Fax: +32 3 4501220 hit.info@shi-g.com Sumitomo (SHI) Cyclo Drive Germany GmbH CycloStraße 92 | 85229 Markt Indersdorf | Germany Phone: +49 8136 66-0 | Fax: +49 8136 5771 scg.info@shi-g.com See our worldwide sales service network at...
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