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642 Overnighter
Owner's Manual Supplement

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Summary of Contents for Bayliner 642 Overnighter

  • Page 1 642 Overnighter Owner’s Manual Supplement...
  • Page 3: Hull Identification Number

    The material in this document is for information only and is subject to change without notice. While reasonable efforts have been made in the preparation of this document to assure its accuracy, Bayliner assumes no liability resulting from errors or omissions in this document, or from the use of information contained herein.
  • Page 4: Table Of Contents

    Contents Chapter 1: Welcome Aboard! .......................1 Dealer Service ..........................1 Warranty Information ........................1 Boating Experience ..........................1 Manufacturer’s Certification ......................2 International Requirements ......................2 Engine, Accessory Guidelines and Literature ..................3 Qualified Maintenance ........................4 Special Care for Moored Boats ......................4 Safety Standards ..........................5 Carbon Monoxide (CO) ........................6 CO Facts ............................6 Factors that Increase the Effects of CO Poisoning ...............6 Where and How CO Can Accumulate ...................7...
  • Page 5 Chapter 3: Propulsion and Related Systems ................25 Engine ............................25 Bilge Blower System ........................26 Gasoline Fuel System ........................27 Quick Oil Drain System .........................29 Chapter 4: Controls and Gauges ....................30 Steering ............................30 Shift/Throttle Controls ........................30 Power Trim and Tilt ........................30 Gauges ............................30 Chapter 5: Navigation Equipment .....................31 Depth Finder (If Equipped) ......................31 Chapter 6: Plumbing ........................32...
  • Page 6 Hazard Boxes and Symbols The hazard boxes and symbols shown below are used throughout this supplement to call attention to potentially dangerous situations which could lead to either personal injury or product damage. Read all warnings carefully and follow all safety instructions. DANGER DANGER - Immediate hazards which WILL result in severe personal injury or death if the warning is ignored.
  • Page 7: Chapter 1: Welcome Aboard

    Bayliner dealer. • A copy of the Limited Warranty was included in your owner’s packet. • If you did not get a copy of the Limited Warranty, please contact your Bayliner dealer or call 865-971-6311 for a copy. Boating Experience...
  • Page 8: Manufacturer's Certification

    We utilize all applicable ABYC standards in the construction of your Bayliner boat. Finally, Bayliner sells their products world wide and as such must conform to the various rules and regulations required by other countries. Most notably, are the ISO standards in Europe which require the application of the Common European (CE) mark.
  • Page 9: Engine, Accessory Guidelines And Literature

    642 Overnighter • Owner’s Manual Supplement Engine, Accessory Guidelines and Literature NOTICE • Before starting or working on your engine(s), read the engine manual. • Before using the accessories on your boat, read the accessory manuals. • Before storing your boat, refer to your engine and accessory manuals for storage/winterization instructions.
  • Page 10: Qualified Maintenance

    642 Overnighter • Owner’s Manual Supplement Qualified Maintenance WARNING To maintain the safety of your boat, allow ONLY trained personnel to work on, or change, in any way, the following: • Steering system • Environmental control system • Propulsion system •...
  • Page 11: Safety Standards

    642 Overnighter • Owner’s Manual Supplement Safety Standards DANGER FALLING and ROTATING PROPELLER HAZARD! • NEVER allow anyone to ride on parts of your boat not designed for such use. • Sitting on seat-backs, lounging on the forward deck, bow riding, gunwale riding or occupying the transom platform while underway is especially hazardous and WILL cause personal injury or death.
  • Page 12: Carbon Monoxide (Co)

    642 Overnighter • Owner’s Manual Supplement Carbon Monoxide (CO) DANGER • Carbon monoxide gas (CO) is colorless, odorless, tasteless, and extremely dangerous. • ALL engines, generators, and fuel burning appliances produce CO as exhaust. • Prolonged exposure to low concentrations or very quick exposure to high concentrations WILL cause BRAIN DAMAGE or DEATH.
  • Page 13: Where And How Co Can Accumulate

    642 Overnighter • Owner’s Manual Supplement Where and How CO Can Accumulate Stationary conditions that increase CO accumulations include: A. Using engine, generator, or other fuel B. Mooring too close to another boat that burning device when boat is moored is using its engine, generator, or other in a confined space.
  • Page 14: Co Checklists

    642 Overnighter • Owner’s Manual Supplement CO Checklists Trip Checklist Make sure you know where the exhaust outlets are located on your boat. Educate all passengers about the symptoms of CO poisoning and where CO may accumulate. When docked, or rafted with another boat, be aware of exhaust emissions from the other boat.
  • Page 15: Chapter 2: Locations

    642 Overnighter • Owner’s Manual Supplement Chapter 2: Locations Dimensions and Specifications WATERLINE KEEL 642 Overnighter Specifications: (A) Length Overall ......21' 4" ....6.50 m (B) Beam (Width) ....... 8' ......2.44 m (C) Draft (Maximum) ......3' 2" ....0.97 m (D) Draft (Hull) ........
  • Page 16: Stability

    642 Overnighter • Owner’s Manual Supplement Stability WARNING Wet decks are slippery. You can be seriously injured if you slip and fall. Wear slip resistant footwear secured to your feet and hold on to rails or boat structure. WARNING Boat motion can be erratic.
  • Page 17: Deck Occupation Areas

    642 Overnighter • Owner’s Manual Supplement Deck Occupation Areas Accommodation Deck (Deck Area Intended for Occupation During Normal Operation) Working Deck (Deck Area Intended for Occupation During Anchoring, Mooring and Emergency Operation Only) Do Not Walk On This Area...
  • Page 18: Load Capacity

    642 Overnighter • Owner’s Manual Supplement Load Capacity DANGER Never carry more weight or passengers than indicated on the certification plate, regardless of weather or water conditions. The boat can capsize, swamp or sink. If present, the capacity information plate (located near the helm) indicates maximum weight and number of persons your boat can handle under calm sea conditions.
  • Page 19: Passenger Locations

    642 Overnighter • Owner’s Manual Supplement Passenger Locations NOTICE The maximum number of persons listed on the capacity plate may be affected by where the vessel is registered. See Load Capacity. Domestic: 6 people in cockpit and 2 people in cabin...
  • Page 20: Design Category

    642 Overnighter • Owner’s Manual Supplement Design Category There are four design categories of boats based upon their ability to withstand wind and sea or water conditions: A. Ocean Wind speed: above 40 knots (46 mph) Wave height: above 4 meters (13 feet) Boat may be used for extended ocean voyages.
  • Page 21: Warning Labels

    642 Overnighter • Owner’s Manual Supplement Warning Labels WARNING • IN CASE OF FIRE DO NOT OPEN ENGINE BOX OR COMPARTMENT. • SHUT DOWN ENGINES, GENERATOR AND BLOWERS. • CONTINUOUSLY DISCHARGE ENTIRE CONTENTS OF HALON OR CO PORTABLE FIRE EXTINGUISHER THROUGH PORT IMMEDIATELY.
  • Page 22: Helm Warning Labels

    642 Overnighter • Owner’s Manual Supplement Helm Warning Labels WARNING RUNNING BOAT WITH DOOR OPEN COULD INDUCE EXHAUST FUMES INTO CABIN. MAXIMUM CAPACITIES SEE OWNERS MANUAL FOR INSTRUCTIONS CONCERNING CARBON MONOXIDE. PERSONS OR 1133 LBS. 1233 LBS, PERSONS, GEAR WARNING THIS BOAT COMPLIES WITH U.S.
  • Page 23: Cabin Warning Labels

    642 Overnighter • Owner’s Manual Supplement Cabin Warning Labels DANGER LEAVING WINDOW OPEN COULD INDUCE EXHAUST FUMES INTO CABIN RESULTING IN SEVERE PERSONAL INJURY OR DEATH. WARNING Carbon monoxide (CO) can cause brain damage or death. Carbon monoxide can be present in the cabin.
  • Page 24: Exterior Views

    642 Overnighter • Owner’s Manual Supplement Exterior Views Hull Views FUEL BILGE PUMP VENT DISCHARGE HORN PORTLIGHT DECK COCKPIT (P&S) DRAINS FLOOR DRAIN STARBOARD HULL SIDE SINK DRAIN DECK DRAINS COCKPIT FLOOR DRAIN PORT HULL SIDE STERN EYES GARBOARD DRAIN...
  • Page 25: Deck Views

    642 Overnighter • Owner’s Manual Supplement Deck Views TABLE (If Equipped) HOLDERS SKYLIGHTS (P&S) CLEATS (P&S) FUEL FILL MOTORBOX FIRE PORT CLEATS (P&S) GRAB HANDLE BOW RAILS (P&S) NAVIGATION ROLLER LIGHTS (P&S) STEREO SINK WATER FILL DECK PLATE HATCH SWIM...
  • Page 26: Storage View

    642 Overnighter • Owner’s Manual Supplement Storage View ANCHOR STORAGE PORTABLE HEAD (OPT) IN CABIN FLOOR STORAGE STARBOARD COAMING STORAGE PORT SEATING STORAGE STARBOARD STORAGE...
  • Page 27: Helm View

    642 Overnighter • Owner’s Manual Supplement Helm View Note: Typical helm layout shown. Actual layout may vary depending on engine and accessory options. SPEEDOMETER/FUEL/VOLT COMPASS DEPTH TACHOMETER/ SOUNDER OIL/TEMP (IF EQUIPPED) RECEPTACLE HOLDER TRIM IGNITION FUSE SWITCH BLOCK PANEL (Under Helm)
  • Page 28: Component Locations

    642 Overnighter • Owner’s Manual Supplement Component Locations Bilge Components WATER TANK BILGE PUMP FUEL FIRE TANK SUPPRESSION BATTERY BILGE BLOWER CO Monitor...
  • Page 29: Automatic Fire Extinguisher System (If Equipped)

    642 Overnighter • Owner’s Manual Supplement Automatic Fire Extinguisher System (If Equipped) Your boat may be equipped with an automatic fire extinguisher system located aft of the engine. In the event of a fire, the heat sensitive automatic head will release the extinguishant as a Automatic Fire vapor, totally flooding the area in fire-killing concentrations.
  • Page 30: Carbon Monoxide Monitor

    642 Overnighter • Owner’s Manual Supplement Carbon Monoxide Monitor Your boat is equipped with a carbon monoxide (CO) monitor in the cabin. The CO monitor is an electronic instrument that detects carbon monoxide. When there is a buildup of CO in the cabin, the monitor will alert the occupants by flashing a DANGER light and sounding an alarm.
  • Page 31: Chapter 3: Propulsion And Related Systems

    642 Overnighter • Owner’s Manual Supplement Chapter 3: Propulsion and Related Systems Engine NOTICE Read the engine manual BEFORE starting or working on your engine. While the topics listed below may be included in this supplement and in the Sport Boat Owner’s Manual, always refer to the engine manual first for specific information on these important subjects: •...
  • Page 32: Bilge Blower System

    642 Overnighter • Owner’s Manual Supplement Bilge Blower System The bilge blower system removes potentially explosive fumes from the engine and bilge areas. Fresh air is circulated in the engine and bilge areas through the vents. DANGER FIRE and EXPLOSION HAZARD! Fuel vapors can explode! BEFORE starting the engine, check the bilge areas for fuel vapors or leaking fuel.
  • Page 33: Gasoline Fuel System

    642 Overnighter • Owner’s Manual Supplement Gasoline Fuel System The gasoline fuel system consists of a fuel tank, fuel tank vent, anti-siphon valve, engine fuel supply line and fuel fill. Your vessel contains a new EPA certified fuel system. The system prevents spit back when filling the tank and lowers the out gassing emissions through the tank and vent.
  • Page 34 642 Overnighter • Owner’s Manual Supplement Fuel Tank Vent and Fuel Fill Your boat is equipped with a fuel tank vent which serves as a pressure/vacuum release. Periodically check the vents to assure that they are not clogged. The fuel fill deck fitting is marked GAS. If you have problems filling the fuel tank, see if the fuel fill hose or fuel tank vent hose is kinked or collapsed.
  • Page 35: Quick Oil Drain System

    642 Overnighter • Owner’s Manual Supplement Quick Oil Drain System The quick oil drain hose assembly was attached to the engine oil pan at the factory. However, some minor assembly is still needed before you can use this system. NOTE: This is not the only method for changing your oil. Your selling dealer can recommend other methods.
  • Page 36: Chapter 4: Controls And Gauges

    642 Overnighter • Owner’s Manual Supplement Chapter 4: Controls and Gauges Steering • Boat steering is not self-centering. • Your boat features power-assisted rack-and-pinion steering. • Refer to the engine manual for steering system details. Shift/Throttle Controls WARNING LOSS OF CONTROL HAZARD! Improper maintenance of the shift/throttle hardware may cause a sudden loss of control.
  • Page 37: Chapter 5: Navigation Equipment

    642 Overnighter • Owner’s Manual Supplement Chapter 5: Navigation Equipment Read the manuals for all navigation and communication equipment before using these systems. Depth Finder (If Equipped) WARNING • Do NOT use the depth finder as a navigational aid to prevent collision, grounding, boat damage or personal injury.
  • Page 38: Chapter 6: Plumbing

    642 Overnighter • Owner’s Manual Supplement Chapter 6: Plumbing Bilge Pump Your boat is equipped with a bilge pump for pumping water out of the bilge. Use the switch at the helm to turn the bilge pump ON. NOTICE Discharge of oil, oil waste, or fuel into navigable waters is prohibited by law.
  • Page 39: Freshwater System (If Equipped)

    642 Overnighter • Owner’s Manual Supplement Freshwater System (If Equipped) WARNING • ONLY use safe drinking (potable) water in your boat's freshwater system. • ONLY use FDA approved "drinking water safe" hoses when filling the freshwater tank. • NEVER use common garden hoses for drinking water.
  • Page 40: Portable Toilet (If Equipped)

    642 Overnighter • Owner’s Manual Supplement Portable Toilet (If Equipped) NOTICE Check with local authorities about the legal use of marine head systems. Read the manufacturer’s operating instructions before using the portable toilet. PORTABLE TOILET...
  • Page 41: Chapter 7: Deck Equipment

    642 Overnighter • Owner’s Manual Supplement Chapter 7: Deck Equipment Cleats and Bow/Stern Eyes WARNING PERSONAL INJURY and/or PRODUCT or PROPERTY DAMAGE HAZARD! NEVER lift your boat using the bow/stern eyes or the cleats. Read the section on towing in the Sport Boat Owner’s Manual before: •...
  • Page 42: Canvas (If Equipped)

    642 Overnighter • Owner’s Manual Supplement Canvas (If Equipped) CAUTION PRODUCT or PROPERTY DAMAGE HAZARD! Take down and securely stow ALL canvas and vinyl BEFORE your boat is transported by road. Bimini Top (If Equipped) 1. Open the engine hatch fully to access the stored bimini.
  • Page 43: Canvas Care

    642 Overnighter • Owner’s Manual Supplement Canvas Care • After each use, especially in saltwater, rinse the canvas with cold freshwater. • Before stowing, let the canvas air-dry completely. • The canvas can be rolled or folded for stowage. Cleaning the Canvas CAUTION NEVER use detergents when washing the canvas.
  • Page 44: Chapter 8: Entertainment System

    642 Overnighter • Owner’s Manual Supplement Chapter 8: Entertainment System Audio Equipment (If Equipped) NOTICE AM radio reception may be impaired when the engine is running. Read the manufacturer’s instruction manual before using the audio equipment.
  • Page 45: Chapter 9: Lights

    642 Overnighter • Owner’s Manual Supplement Chapter 9: Lights Care and Maintenance All of the lights installed on your boat are of top quality, but you should be aware that failure may periodically occur for a variety of reasons: • There may be a blown fuse - replace the fuse.
  • Page 46: Chapter 10: Electrical System

    642 Overnighter • Owner’s Manual Supplement Chapter 10: Electrical System DANGER EXTREME FIRE, SHOCK and EXPLOSION HAZARD! • NEVER install non-ignition protected switches or other arcing devices in the fuel compartment. • NEVER substitute automotive parts for marine parts. Marine electrical, ignition, and fuel system parts were designed and manufactured to comply with rules and laws that minimize the risks of fire and explosion.
  • Page 47: 12-Volt Dc System

    642 Overnighter • Owner’s Manual Supplement 12-Volt DC System Battery The battery supplies electricity for lights, 12-Volt accessories and engine starting. The Electrical section in the Sport Boat Owner’s Manual provides battery care and maintenance instructions. Fuses Replace fuses ONLY with a fuse of the same rating. Fuses for the accessories are on the fuse block.
  • Page 48: Dc Wiring Schematics

    642 Overnighter • Owner’s Manual Supplement DC Wiring Schematics (1 of 2)
  • Page 49 642 Overnighter • Owner’s Manual Supplement DC Wiring Schematics (2 of 2)
  • Page 50: Electrical Routings

    642 Overnighter • Owner’s Manual Supplement Electrical Routings 12-Volt DC Deck Harness...
  • Page 51: 12-Volt Dc Hull Harness

    642 Overnighter • Owner’s Manual Supplement 12-Volt DC Hull Harness Water Pump (If Equipped) FUEL SENDER BATTERY SWITCH AND DECK HARNESS PLUG BILGE PUMP ENGINE GROUND STARTER BATTERY BATTERY CABLES Positive Battery Cables are Red Negative Battery Cables are Yellow...
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  • Page 53: Important Records

    Important Records...
  • Page 54 Notes...
  • Page 56 www.bayliner.com...

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