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Struers DuraVista-80 Instruction Manual

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DuraVista-80
Instruction Manual
Original Instructions
Doc. no.: 16717027_A-en
Date of release: 2025.04.10

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Summary of Contents for Struers DuraVista-80

  • Page 1 DuraVista-80 Instruction Manual Original Instructions Doc. no.: 16717027_A-en Date of release: 2025.04.10...
  • Page 2 Copyright The contents of this manual are the property of Struers ApS. Reproduction of any part of this manual without the written permission of Struers ApS is not allowed. All rights reserved. © Struers ApS. DuraVista-80...

  • Page 3: About This Manual

    The Struers Website (http://www.struers.com) Consumables The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. Other products may contain aggressive solvents, which dissolve e.g. rubber seals. The warranty may not cover damaged machine parts (e.g. seals and tubes), where the damage can be directly related to the use of consumables not supplied by Struers.

  • Page 4: Table Of Contents

    1 About this manual 1.1 Accessories and consumables 1.2 Table of Contents 2 Safety 2.1 Intended use 2.2 DuraVista-80 safety precautions 2.2.1 Read carefully before use 2.3 Safety messages 2.4 Safety messages in this manual 2.5 Fixed guards 3 Get started 3.1 Device description...

  • Page 5: Safety

    8.1 Troubleshooting – problems and actions 8.2 Messages and errors 9 Technical data 9.1 Technical data 9.2 Safety Related Parts of the Control System (SRP/CS) 9.3 Diagrams - DuraVista-80 10 Manufacturer Declaration of Conformity Safety Intended use The machine is to be used in a professional working environment (e.g. a materialographic laboratory or industrial setting).

  • Page 6: Duravista-80 Safety Precautions

    Ignoring this information and mishandling of the equipment can lead to severe bodily injuries and material damage. Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. The machine must be installed in compliance with local safety regulations. All functions on the machine and any connected equipment must be in working order.

  • Page 7: Safety Messages

    2   Safety 15. If the equipment is subjected to misuse, incorrect installation, alteration, neglect, accident or incorrect repair, Struers will accept no responsibility for damage to the user or the equipment. 16. Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.)
  • Page 8 ELECTRICAL HAZARD Avoid contact of electric live parts with liquids as this can cause short circuits. WARNING Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. WARNING Do not use the machine with defective safety devices.

  • Page 9: Fixed Guards

    These safety features prevent contact with these moving parts and therefore protect against severe injuries. Get started Device description The instrument provides a technology base for conducting manual, semi-automatic, or fully automated Micro and Macro Vickers, Knoop, or Brinell hardness tests in compliance with applicable ISO and ASTM standards. DuraVista-80...

  • Page 10: Overview

    Overview Front view F USB port A Turret G Scroll wheel for fine B XY-stage focus C Spindle cover (TA and TM models only) H Vibration damper D Head/spindle control buttons Overview lights E Emergency stop J Power button DuraVista-80...

  • Page 11: Transport And Storage

    • Package the unit securely before transportation. Insufficient packaging could cause damage to the unit and will void the warranty. Contact Struers Service. • We recommend that you use the original packaging and fittings.

  • Page 12: Transport

    We recommend that you keep all original packaging and fittings for future use. Clean the machine and all accessories thoroughly. Disconnect the unit from the electrical power supply. Prepare the machine for lifting. See Transport ► Remove the feet on the machine. DuraVista-80...

  • Page 13: Installation

    At the new location, make sure that the facilities required are in place. See Location ► Installation Installation requirements • Crane and lifting strap • Hexagonal wrench, size 13 • Allen key: 3 mm and 5 mm • Workbench Required accessories and consumables (ordered separately) • Test blocks • Indenters DuraVista-80...

  • Page 14: Dimensions

    5   Installation Dimensions Front view Side view Unpack the machine Refer to the DuraVista-80: How To Unpack instructions delivered with the machine. Note Take care while unpacking and handling the machine. • Do not expose to external impact. • Do not tilt over 30 degrees.

  • Page 15: Check The Packing List

    Optional accessories may be included in the packing box. The packing box contains the following items: Pcs. Description DuraVista-80 Accessory case 27" monitor (2 x 24" monitors optional) Keyboard (optional) Mouse (optional)
  • Page 16 The machine can be placed against a wall. • Make sure that there is enough room to access the main switch, USB ports and electrical power connections. • Make sure that there is enough room at the rear for service access. DuraVista-80...
  • Page 17 Make sure that there is enough room for the monitor (2 monitors if you have chosen this option) and the keyboard: 40 cm (16"). Space under the machine (DuraVista-80 TA and TM only) • To take advantage of the full spindle capacity, a hole must be drilled in the table top to accommodate the spindle.

  • Page 18: Lift The Machine

    5   Installation Drilling guide (DuraVista-80 TA and TM only) Note If you want to use the maximum spindle capacity, you must drill a hole in the table top to accommodate the full stroke of the spindle. ⌀      Diameter - spindle hole 110 mm ( 4.5")
  • Page 19 Lift the machine out of the packing box. While the machine is lifted, remove the transportation plate. Remove the screws from the bottom of the machine. Mount the four adjustable feet. Make sure that the adjustable feet are of equal height. DuraVista-80...

  • Page 20: Place The Machine

    The motorized XY-stage moves automatically to perform a reference search on initialization. Damage to the XY-stage will result if the machine is switched on with the transport safety plate mounted. Hint We recommend that you keep all original packaging and fittings for future use. DuraVista-80...

  • Page 21: Install The Monitor

    (0.1") Allen key. Install the monitor Note We recommend that you only connect monitors supplied by Struers to the machine. Failure to adhere to this can result in material damage. Plug the USB cable into the USB port, the HDMI cable to the HDMI port, and the power cable adapter to the power port on the rear of the machine.

  • Page 22: Connection To The Machine

    The leads must be connected as follows: Green Earth (ground) Black Line (live) White Line (live) 5.9.1 Connection to the machine Connect the electrical power cable to the machine (C14 IEC 320 connector). Connect the cable to the electrical power supply. DuraVista-80...

  • Page 23: 5.10 Indenters

    Make sure that the indenter is intact before you mount it on the machine. A damaged indenter can give invalid results. Note Always keep indenters in their case when you are not using them, otherwise they can be damaged. Note Only use indenters supplied by Struers. DuraVista-80...
  • Page 24 5   Installation A Indenter shaft B Impact Procedure Raise the head of the machine. Use a soft cloth to wipe any dirt or debris from the indenter. Unscrew the indenter cap counter-clockwise. Loosen the fixation screw. DuraVista-80...

  • Page 25: 5.11 Mount An Xy-Stage, Anvil Or Table

    The XY-stage is usually delivered already mounted on the machine. Note The range of force that can be applied is limited when using an XY-stage. Excessive overload can result in irreparable damage to the machine. Move the test head to the top position. DuraVista-80...

  • Page 26: 5.12 Noise

    Prolonged exposure to loud noises may cause permanent damage to a person’s hearing. Use hearing protection if the exposure to noise exceeds the levels set by local regulations. 5.13 Vibration For information on the total vibration exposure to hand and arm, see this section: Technical data ► DuraVista-80...

  • Page 27: Operate The Machine

    Do not use the emergency stop for operational stop of the machine during normal operation. Before you release the emergency stop, investigate the reason for activating the emergency stop and take any necessary corrective action. The software The machine is operated through the DuraSoft software. See the DuraSoft Instruction Manual. DuraVista-80...

  • Page 28: Start The Machine

    Select OK to start the initialization. The XY-stage, test head Z-axis and turret start moving. Emergency stop activated CAUTION Before you release the emergency stop, investigate the reason for activating the emergency stop and take any necessary corrective action. DuraVista-80...

  • Page 29: Perform A Basic Test

    Set the right shape correction, if needed. Place the specimen on the anvil or XY-stage. Select an objective. Use the positioning buttons to bring the surface of the specimen into focus manually. Select Autofocus. Select In focus to confirm the focus position. DuraVista-80...

  • Page 30: Maintenance And Service

    Proper maintenance is required to achieve the maximum up-time and operating lifetime of the machine. Maintenance is important in ensuring continued safe operation of your machine. The maintenance procedures described in this section must be carried out by skilled or trained personnel. DuraVista-80...

  • Page 31: General Cleaning

    Clean all accessible surfaces with a soft, damp cloth. If the machine is not to be used for a longer period of time • Clean the machine and all accessories thoroughly. Daily • Clean all accessible surfaces with a soft, damp cloth. DuraVista-80...

  • Page 32: Weekly

    Part Attention Action Precaution The tip is Handle the indenter Indenter Wipe the indenter. dirty. with care. The lens Wipe the lens. Use a Do not scratch the Eyepiece/Objective/Lens surface is special lens cleaning objective or lens. dirty. paper. DuraVista-80...

  • Page 33: Annually

    Replace the test Do not use rusted test Test block Rust. block. blocks. Spindle cover/Telescopic The cover Without the cover there cover (DuraVista-80 TA and may be Fasten the cover. is free access to the TM only) dislocated. spindle. Annually 7.4.1 Spindle (TA and TM models only)

  • Page 34: Calibration

    Calibration Calibration of both the applicable force and the objectives of the machine require specific equipment. Contact Struers Service to have the load cell or objectives recalibrated. Service and repair We recommend that a regular service check be carried out yearly or after every 1500 hours of use.

  • Page 35: Replace The Fuse

    If you have technical questions or when you order spare parts, state the serial number and the year of production. This information is stated in the name plate on the machine. For further information, or to check the availability of spare parts, contact Struers Service. Contact information is available on Struers.com.

  • Page 36: Disposal

    Troubleshooting – problems and actions You can resolve most minor malfunctions by restarting the machine. If you experience errors, see the table below for basic troubleshooting. If the error remains, contact Struers Service. Problem Action If the settings for active image correction have been set to High, the camera cannot process the live video feed.
  • Page 37 • If the tail/scratch does not follows the indenter orientation, contact Struers Service. There is oil residue on the stage or • Clean the specimen and the stage. specimen. If Autofocus settings uses a combination of a high...

  • Page 38: Messages And Errors

    If the indent on the test block is symmetrical, symmetrical. check that the surface of the specimen is plane. • If the indent is asymetrical, contact Struers Service. The measurement cursor changes from a • Use the mouse scroll wheel click function to green crosshair to a red dot.
  • Page 39 Release the emergency stop. stop, contact Struers Service. For machines with a load motor. Make sure that there is no During initialization, the visible obstruction in the Z-...
  • Page 40 Alternatively, replace the for the selected indenter. indenter. If you do not have the license Invalid license key key, contact Struers Service. License expired Contact Struers Service. Configuration of the loadcell Loadcell not configured Restart the machine.
  • Page 41 The user interface is released System not initialized by the software before Contact Struers Service. initialization has ended. In this case, it is not possible to change the indenter or This position cannot be...

  • Page 42: Technical Data

    Force range extension 19.6 N - 98.1 N (2 kgf - 10 kgf) Force range extension 98.1 N - 306.5 N (10 kgf - 31.25 kgf) Force range extension 306.5 N - 612.9 N (31.25 kgf - 62.5 kgf) DuraVista-80...
  • Page 43 Height 79.2 cm (31.2") Weight DuraVista-80M 120 kg ( 265 lbs) DuraVista-80A (Excluding stage) DuraVista-80TM 130 kg (287 lbs) DuraVista-80TA (Excluding stage) Measurement camera 18 MP resolution Read method Automated from Camera Image Overview camera DuraVista-80M DuraVista-80A 13 MP DuraVista-80...
  • Page 44 Resolution: 0.001 mm Repeatability: ± 0.0015 mm Total load: up to 400 kgf DirectConnect stage, 490 x Travel: 340 x 120 mm 224 mm Resolution: 0.001 mm Repeatability: ± 0.0015 mm Total load: up to 4000 kgf Auto Illumination Stage Illumination DuraVista-80...
  • Page 45 & tester control Integrated PC Yes, external PC on request Monitor 27" touchscreen Possibility to connect Printer Ethernet Connection Data Export 2x USB, Ethernet LAN, Wi-Fi, Bluetooth, HDMI System Data output XML, CSV, PDF (with virtual printer) Q-DAS export (optional) DuraVista-80...
  • Page 46 DuraSoft for DuraVista-80M, Basic Statistics -80TM Data export Report editor Test pattern Vickers & Knoop automeasure DuraSoft for DuraVista-80A, Basic Statistics -80TA Data export Report editor 3-axis controller & free style test pattern editor Vickers & Knoop automeasure DuraSoft-Met metallography pack DuraVista-80...
  • Page 47 (requires a motorized stage) ISO 9015 Weld pattern configuration (requires motorized stage + overview camera or 0.7x objective) ISO bullets casings pattern Unlock API for robotic systems Q-DAS Certified connectivity protocol Bar code & QR data mapping software DuraVista-80...

  • Page 48: Safety Related Parts Of The Control System (Srp/Cs)

    Idle < 100 W Safety standards CE labeled according to EU directives REACH For information about REACH. contact your local Struers office Operating environment Surrounding temperature 10 - 35°C (50 - 95°F) Humidity 10% - 90% RH non-condensing Safety Circuit...

  • Page 49: Diagrams - Duravista-80

    Note Replacement of safety critical components must only be performed by a Struers engineer or a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.). Safety critical components must only be replaced by components with at least the same safety level.
  • Page 50 9   Technical data System diagram DuraVista-80...

  • Page 51: 10 Manufacturer

    Responsibility of the manufacturer The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers legal obligations. The manufacturer assumes no responsibility for errors in the text and/or illustrations in this manual. The information in this manual is subject to change without notice. The manual may mention accessories or parts not included in the supplied version of the equipment.

  • Page 53: Declaration Of Conformity

    Based on: 16717902 A Declaration of Conformity Manufacturer Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup • Denmark Name DuraVista-80 Model A, M, TA, TM Function Hardness tester Type Cat. no. 06716101, 06716102, 06716111, 06716112 Serial no. Module A, according to global approach...
  • Page 54 Para ver las traducciones consulte Tõlked leiate aadressilt Katso käännökset osoitteesta Pour les traductions, voir Za prijevode idite na A fordítások itt érhetők el Per le traduzioni consultare www.struers.com/Library 翻訳については、 Vertimai patalpinti Tulkojumus skatīt Voor vertalingen zie For oversettelser se Aby znaleźć tłumaczenia, sprawdź...

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