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Struers Duramin-40 Instruction Manual

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Manual No.: 16607025-01
Revision A
Date of Release 2023.09.15
Duramin-40
Instruction Manual
Original instructions.

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Summary of Contents for Struers Duramin-40

  • Page 1 Manual No.: 16607025-01 Revision A Date of Release 2023.09.15 Duramin-40 Instruction Manual Original instructions.

  • Page 2: Table Of Contents

    Duramin-40 Instruction Manual Table of Contents Page Intended use ............... 3 Safety Precautions ............5 User’s Guide ............... 9 Reference Guide ............34 Contents of the Declaration of Conformity ....43...

  • Page 3: Intended Use

    The hardness tester meets the applicable DIN, ISO-EN, ASTM and JIS standards. The machine is for use in a professional working environment (e.g. a materialography laboratory). Models: Duramin-40 M1/M2/M3 Duramin-40 A1/A2/A3 Duramin-40 AC1/AC2/AC3 NOTE: READ the instruction manual carefully before use.
  • Page 4 The manual may mention accessories or parts not included in the present version of the equipment. The contents of this manual are the property of Struers. Reproduction of any part of this manual without the written permission of Struers is not allowed.

  • Page 5: Safety Precautions 1

    Duramin-40 Instruction Manual Duramin-40 Safety Precautions 1 Read carefully before use The operator(s) must read the Safety and User’s Guide sections of this manual and the relevant sections of the manuals f or any connected equipment and accessories. WARNING Ignoring this information and mishandling of the equipment can lead to severe bodily injuries and material damage.
  • Page 6 The equipment should only be used for its intended use and as detailed in the Instruction Manual. The equipment is designed for use with accessories supplied by Struers. If subjected to misuse, improper installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for damage(s) to the user or the equipment.
  • Page 7 Duramin-40 Instruction Manual Icons and typography Struers uses the following icons and typographical conventions. A list of the Safety Messages used in this manual can be found in the chapter on Cautionary Statements. Always consult the Instruction Manual for information on the potential hazards marked by the icons fixed to the machine.
  • Page 8 Duramin-40 Instruction Manual Colour Inside Logo The 'colour inside' logo on the cover page of this Instruction Manual indicates that it contains colours which are considered to be useful for the correct understanding of its contents. Users should therefore print this document using a colour printer.

  • Page 9: User's Guide

    Unpacking Duramin ............10 Location................11 Lifting Duramin..............12 Placing Duramin ..............13 Checking the Contents ............15 Getting Acquainted with Duramin-40 ......... 16 Noise Level ................. 18 Supplying Power..............19 Assembling the Monitor ............20 Installing an XY Stage ............22 2.

  • Page 10: Getting Started

    Duramin-40 Instruction Manual 1. Getting Started Unpacking Duramin Refer to the DURAMIN-40: HOW TO UNPACK instructions delivered with Duramin. HINT: Take care whilst unpacking and handling Duramin. Do not expose to external impact. Do not tilt over 30 degrees. Do not touch the turret.

  • Page 11: Location

    Duramin-40 Instruction Manual  Place the machine close to the power supply. Location  Place the machine on a rigid, stable workbench with a horizontal surface. The workbench must be able to carry at least 130 Kg / 280 lbs.

  • Page 12: Lifting Duramin

    Duramin-40 Instruction Manual Lifting Duramin A crane and lifting straps are required to lift the machine from the packing crate. The crane should have a minimum lifting capacity of 100 kg. NOTE: Take care whilst handling Duramin. Do not expose to external impact.

  • Page 13: Placing Duramin

    Duramin-40 Instruction Manual Placing Duramin To eliminate possible wear and tear or the testers mechanical Levelling structure, the tester should be levelled once it is in its final location.  Check that the XY-stage is level. XY-stage If not:  Turn the vibration damper in the rear right hand corner, to level the XY-stage.
  • Page 14 Duramin-40 Instruction Manual Removing the Transport Plate (Motorized XY-stage option only)  Remove the transport safety before turning on the tester. The motorized XY-stage will automatically move to perform a reference search on initialization. NOTE: Damage to the stage will result if the tester is switched on with the transport safety plate mounted.

  • Page 15: Checking The Contents

    Duramin-40 Instruction Manual In the packing crate you should find the following parts: Checking the Contents 1 Duramin-40 (Hardness Tester) 1 Accessories Case 1 15“ Monitor (2 monitor optional) 1 Keyboard (Option) 1 Mouse (Option) Accessories Case Standard Accessories Indenter(s) and objective lens(es)

  • Page 16: Getting Acquainted With Duramin-40

    Duramin-40 Instruction Manual Take a moment to familiarise yourself with the location and names of Getting Acquainted with Duramin-40 the Duramin-40 components. 15’’ LCD monitor touchscreen Tester Wireless keyboard & mouse (Option)
  • Page 17 Duramin-40 Instruction Manual Hardness Tester Body USB port  6 position turret  XY-stage  Spindle cover  Connection for motorized XY-stage  Z-axis & f ocus control   Emergency stop        Power Connections Main power switch ...

  • Page 18: Noise Level

    Duramin-40 Instruction Manual       The USB drive contains direct and indirect USB Drive and WiFi Adapter calibration documents. The USB WiFi Adapter allows for cable free communication with the Duramin. Information on the model number, serial number, weight, date of...

  • Page 19: Supplying Power

    Duramin-40 Instruction Manual Supplying Power Connecting the Tester ELECTRICAL HAZARD Switch the power off when installing electrical equipment. The machine must be earthed (grounded). Check that the mains voltage corresponds to the voltage stated on the type plate on the side of the machine.

  • Page 20: Assembling The Monitor

    Duramin-40 Instruction Manual Contents of the monitor box: Assembling the Monitor 1 monitor with base 1 power cord adapter 1 USB cable, and European power cords HINT: The dual monitor option will be delivered with 2 monitor boxes.  Remove the monitor’s rear panel.
  • Page 21  Check that all plugs are connected correctly and replace the rear panel of the monitor. NOTE: Only monitors supplied by Struers may be connected to Duramin. Failure to adhere to this may result in material damage. Dual Monitor Option The monitors will be labeled Screen L and Screen R.

  • Page 22: Installing An Xy Stage

    Duramin-40 Instruction Manual Installing an XY Stage HINT: The XY-stage is usually delivered already mounted on the machine. NOTE: Switch Duramin OFF at the mains when installing or /removing an XY-stage. Failure to comply may result in damage to the tester.

  • Page 23: Basic Operations

    Duramin-40 Instruction Manual 2. Basic Operations Front Panel Controls Scroll wheel f or Spindle Up/Down f ine f ocus Emergency Stop MAIN SWITCH The main switch is located on the rear of the machine. The main switch will be illuminated when the power is turned on.

  • Page 24: Software

    Please refer to the Duramin software manual for a detailed description of the software functions. Start-up  Switch Duramin-40 on using the main switch at the rear. The Duramin software will initialize and the following progress bar will appear on the monitor: HINT: Make sure that the emergency stop is not activated during start-up.
  • Page 25 The following screen will appear on the monitor. HINT: The actual screen may appear different depending on the configuration and model of the Duramin-40.  Push gently in the middle of the designated buttons for tester operation. Do not use force. Do not use sharp objects.

  • Page 26: Overview Screen

    Duramin-40 Instruction Manual The overview screen is primarily divided into 5 main areas. Overview Screen Main menu Test result Objective view Test settings with Additional results Dashboard Controls Main Menu Test result Objective view Test settings Additional results Dashboard Controls...
  • Page 27 Duramin-40 Instruction Manual The Main Menu is used to select the test method and scale required Main Menu as well as adjusting settings and other functions. The Test Result Window shows an image of the indent (or the indent Test Result Window pattern) and a list of the indents performed.
  • Page 28 Duramin-40 Instruction Manual The Dashboard Controls are used to move the turret and select the Dashboard Controls indenter or objective to be used, fine positioning of the spindle, the light controls and to start the indentation process. HINT: Please refer to the...

  • Page 29: Maintenance

    Duramin-40 Instruction Manual 3. Maintenance General Cleaning  Keep Duramin-40 as clean as possible. To ensure a longer lifetime for your equipment Struers strongly recommends regular cleaning. Daily Maintenance Machine  Clean all accessible surfaces with a soft, damp cloth.

  • Page 30: Replacing The Fuse

     Re-connect the electric power cable. HINT: Remember to order a new reserve. Calibration Duramin-40’s highly sensitive and accurate load cell and objectives are calibrated prior to shipping. Please contact Struers Service should the load cell or objectives require recalibration.

  • Page 31: Cautionary Statements

    Duramin-40 Instruction Manual 4. Cautionary Statements List of Safety Messages in the Manual WARNING Ignoring this information and mishandling of the equipment can lead to severe bodily injuries and material damage. ELECTRICAL HAZARD Switch the power off when installing electrical equipment.

  • Page 32: Transport And Storage

    Struers recommends that all original packaging and fittings are kept for future use. Follow these steps: a. Familiarize yourself with the Duramin-40: HOW TO UNPACK document. b. Disconnect Duramin from power. c. If an XY-stage is mounted, remove the stage before moving the tester.

  • Page 33: Disposal

    Duramin-40 Instruction Manual 6. Disposal Equipment marked with a WEEE symbol contain electrical and electronic components and must not be disposed of as general waste. Please contact your local authorities for information on the correct method of disposal in accordance with national legislation.

  • Page 34: Reference Guide

    Duramin-40 Instruction Manual Reference Guide Table of Contents Page 1. Struers Knowledge ..........35 2. Trouble-Shooting..........36 3. Service..............37 4. Legal and Regulatory .......... 38 5. Technical Data ............ 39...

  • Page 35: Struers Knowledge

    HINT: Visit the Struers Hardness testing website for a comprehensive introduction to the principles of hardness testing, useful troubleshooting tips and the latest application knowledge in the field.

  • Page 36: Trouble-Shooting

    The maximum down position of the f orce actuator has been reached. Failure of f orce application motor. - Restart the tester. Motor f ailure! If the error remains, contact Struers Service. Failure of Sof tware communication. - Restart the tester. System not initialized! If the error remains, contact Struers Service.

  • Page 37: Service

    Duramin-40 Instruction Manual 3. Service Struers recommends that a regular service check be carried out on a yearly basis. Servicing must be carried out by Struers Field Engineers, or skilled personnel specifically trained by Struers. Struers offers a range of comprehensive maintenance plans to suit the requirements of our customers.

  • Page 38: Legal And Regulatory

    Pursuant to Part 15.21 of the FCC Rules, any changes or modifications to this product not expressly approved by Struers ApS could cause harmful radio interference and void the user’s authority to operate the equipment.

  • Page 39: Technical Data

    Duramin-40 Instruction Manual 5. Technical Data HINT: Please refer to the Duramin-40 brochure for further details.
  • Page 40 47.2 cm (18.6") Height 77.5 cm (30.5") Weight Duramin-40 M1/M2/M3 120 kg (264.6 lbs) Duramin-40 A1/A2/A3/AC1/AC2/AC3 130 kg (286,6 lbs) Read method Automated from Camera Image Overview camera resolution Duramin-40 M1/ M2/ M3/A1/A2/A3 No camera Duramin-40 AC1/AC2/AC3 5 Mpix (optional)
  • Page 41 Z-Axis Motorized XY Stage / Anvil Duramin-40 M1/M2/M3 Manual XY-stage Duramin-40 A1/ A2/ A3/ AC1/ AC2/AC3 Automatic XY-stage Stage Size Duramin-40 M1/M2/M3 100 x 100 mm (3.9" x 3.9") Duramin-40 A1/ A2/ A3/ AC1/ AC2/AC3 357 x 208 mm (14" x 8.2")
  • Page 42 25 kg (55 lbs) Throat depth 170 mm (6.7") (from Center of indenter to back) Safety standards CE labelled according to EU directives REACH For information about REACH. contact your local Struers office Operating environment Surrounding temperature 10-35°C (50-95°F) Humidity...

  • Page 43: Contents Of The Declaration Of Conformity

    Doc. no.: 16607901 G_en-us Declaration of Conformity Manufacturer Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup • Denmark Name Duramin-40 Model M1, M2, M3, A1, A2, A3, AC1, AC2 or AC3 Function Hardness tester Type Cat. no. 06606101, 06606102, 06606103, 06606111, 06606112, 06606113, 06606121, 06606122, 06606123 Serial no.
  • Page 44  Pederstrupvej 84 DK-2750 Ballerup Denmark...

This manual is also suitable for:

Duramin-40 m1Duramin-40 m2Duramin-40 m3Duramin-40 a1Duramin-40 a2Duramin-40 a3 ... Show all

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