Related Manuals for Struers Duramin-650
Summary of Contents for Struers Duramin-650
- Page 1 Manual No: 16637025-01 Revision: A Date of Release: 2023-09-15 Duramin-650 Instruction Manual Original instructions.
- Page 2 Duramin-650 Instruction Manual...
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Page 3: Table Of Contents
Duramin-650 Instruction Manual Table of Contents Page Intended use .............. 4 Safety Precaution Sheet ..........6 Icons and typography ..........8 Disposal ..............9 User´s Guide.............. 9 Reference Guide ............33 Contents of the Declaration of Conformity ....41... -
Page 4: Intended Use
For load ranges 1 - 250 kgf, 3 - 750 kgf, or 5 - 3000 kgf (depending on model). The hardness tester meets the applicable DIN, ISO-EN, ASTM and JIS standards. The machine is for use in a professional working environment (e.g. a materialography laboratory). Models: Duramin-650 M1/Duramin-650 M2/Duramin-650 M3 Duramin-650 AC1/Duramin-650 AC2/Duramin-650 AC3... - Page 5 The manual may mention accessories or parts not included in the present version of the equipment. The contents of this manual are the property of Struers. Reproduction of any part of this manual without the written permission of Struers is not allowed.
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Page 6: Safety Precaution Sheet
Duramin-650 Instruction Manual Duramin-650 Safety Precaution Sheet To be read carefully before use The operator(s) must read the Safety and User’s Guide sections of this manual and the relevant sections of the manuals f or any connected equipment and accessories. - Page 7 The equipment should only be used for its intended use and as detailed in the Instruction Manual. The equipment is designed for use with accessories supplied by Struers. If subjected to misuse, improper installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for damage(s) to the user or the equipment.
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Page 8: Icons And Typography
Duramin-650 Instruction Manual Icons and typography The following icons and typographic conventions are used in this instruction manual: Icons and Safety Messages ELECTRICAL HAZARD indicates an electrical hazard which, if not avoided, will result in death or serious injury. DANGER indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury. -
Page 9: Disposal
Duramin-650 Instruction Manual Colour Inside Logo The 'colour inside' logo on the cover page of this Instruction Manual indicates that it contains colours which are considered to be useful for the correct understanding of its contents. Users should therefore print this document using a colour printer. -
Page 11: User´s Guide
Unpacking Duramin-650 ............10 Location................11 Lifting Duramin ..............12 Placing Duramin-650 ..............13 Checking the Contents .............. 15 Getting Acquainted with Duramin-650......... 16 Noise Level ................18 Power Supply................ 19 Assembling the Monitor ............20 Installing an indenter ............. 22 Installing an Anvil or Stage ............ -
Page 12: Getting Started
Duramin-650 Instruction Manual 1. Getting Started Unpacking Duramin-650 Important Ref er to the HOW TO UNPACK instructions delivered with Duramin. Take care whilst unpacking and handling Duramin. Do not expose to external impact. Do not tilt over 30 degrees. Do not touch the turret. -
Page 13: Location
Duramin-650 Instruction Manual Location • Duramin must be placed close to the power supply. Duramin is designed to be placed on a rigid, stable workbench • with a horizontal surface. The workbench must be able to carry at least 350 Kg / 770 lbs. -
Page 14: Lifting Duramin
Duramin-650 Instruction Manual Lifting Duramin A crane, lifting bar (approx. 75cm length, 25mm diameter) and lifting straps are required to lift the machine from the packing crate. Important Take care whilst handling Duramin. Do not expose to external impact. Do not tilt over 30 degrees. -
Page 15: Placing Duramin-650
Duramin-650 Instruction Manual Placing Duramin-650 To eliminate possible wear and tear of the testers mechanical Levelling structure, the tester should be levelled once it is in its final location. Check that the anvil / stage is level. Stage If not: ... - Page 16 Duramin-650 Instruction Manual Removing the Transport Plate Remove the transport safety before turning on the tester. (Motorized XY-stage option only) The motorized XY-stage will automatically move to perform a reference search on initialization. Important Damage to the stage will result if the tester is switched on with the transport saf ety plate mounted.
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Page 17: Checking The Contents
Duramin-650 Instruction Manual Checking the Contents In the packing crate you should find the following parts: Duramin-650 (Hardness Tester) Accessories Case 15” Monitor (2 monitor optional) Accessories Case Standard Accessories Indenter(s) Anvil or Motorized stage (optional) Fuse 3A slow Power cables... -
Page 18: Getting Acquainted With Duramin-650
Duramin-650 Instruction Manual Getting Acquainted Take a moment to familiarise yourself with the location and names of with Duramin-650 the Duramin-650 components. 15’’ LCD monitor touchscreen Tester... - Page 19 Duramin-650 Instruction Manual Spindle cover Turret (with Overview camera Anvil / Stage Z-axis control Emergency stop USB port Hold-to-run button Power Connections Main power switch ...
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Page 20: Noise Level
Duramin-650 Instruction Manual The USB drive contains direct and indirect calibration USB Drive and WiFi Adapter documents. The USB WiFi Adapter allows for cable free communication with the Duramin. Information on the model number, serial number, weight, date of... -
Page 21: Power Supply
Check that the mains voltage corresponds to the voltage stated on the type plate on the side of the machine. Incorrect voltage may result in damage to the electrical circuit. Duramin-650 is shipped with 2 types of Mains cables: The 2-pin (European Schuko) plug is for use on single-phase connections. -
Page 22: Assembling The Monitor
Duramin-650 Instruction Manual Assembling the Contents of the monitor box: Monitor monitor with base power cord adapter USB cable, and European power cords. Note: The dual monitor option will be delivered with 2 monitor boxes. Remove the monitor’s rear panel. - Page 23 Check that all plugs are connected correctly and replace the rear panel of the monitor. Important Only monitors supplied by Struers may be connected to Duramin. Failure to adhere to this may result in material damage. The monitors will be labeled Screen L and Screen R.
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Page 24: Installing An Indenter
Two persons may be required to handle the accessories saf ely and avoid damage to the machine. Use the appropriate anvil for the application. Dovetail connection Duramin-650 has a dovetail connection for fixation of an anvil or stage. The anvil/stage is secured in place with a fixation screw. Fixation screw To install an anvil: ... -
Page 25: Installing An Xy Stage
Duramin-650 Instruction Manual Installing an XY Stage Information The XY-stage is usually delivered already mounted on the machine. Important Switch Duramin OFF at the mains when installing or /removing an XY- stage. Failure to comply may result in damage to the tester. -
Page 26: Basic Operations
Duramin-650 Instruction Manual 2. Basic Operations Front Panel Controls Hold-to-run button Spindle Up/Down (Option) Emergency Stop MAIN SWITCH The main switch is located on the rear of the machine. The main switch will be illuminated when power is turned on. -
Page 27: Software
Please refer to the Duramin software manual for a detailed description of the software functions. Start-up Switch Duramin-650 on using the main switch at the rear. The Duramin software will initialize and the following progress bar will appear on the display: Note: Duramin-650 will beep during initialization. - Page 28 The following screen will appear on the monitor. Information The actual screen may appear different depending on the configuration and model of the Duramin-650. Push gently in the middle of the designated buttons for tester operation. Do not use force. Do not use sharp objects.
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Page 29: Overview Screen
Duramin-650 Instruction Manual Overview The overview screen is primarily divided into 5 main areas. Main menu Screen Test result Objective view Test settings with Additional results Dashboard Controls Main Menu Test result Objective view Test settings Additional results Dashboard Controls... - Page 30 Duramin-650 Instruction Manual The Main Menu is used to select the test method and scale required Main Menu as well as adjusting settings and other functions. The Test Result Window shows an image of the indent (or the indent T est Result Window pattern) and a list of the indents performed.
- Page 31 Duramin-650 Instruction Manual The Dashboard Controls are used to move the turret and select the Dashboard objective to be used, fine positioning of the spindle light controls and Controls to start the indentation process. Please refer to the Duramin Software manual for a detailed description of the software and its functions.
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Page 32: Maintenance
Duramin-650 Instruction Manual 3. Maintenance General Cleaning Keep Duramin-650 as clean as possible. To ensure a longer lifetime for your equipment Struers strongly recommends regular cleaning. Daily Maintenance Machine Clean all accessible surfaces with a soft, damp cloth. -
Page 33: Yearly Maintenance
Duramin-650 Instruction Manual Yearly Clean the elevator spindle and oil lightly with e.g. a universal Maintenance household oil (do NOT lubricate the spindle with motor oil). − Carefully lift the spindle cover. − Wipe the spindle THOROUGHLY after lubrication so that as little as possible oil is left on the spindle. -
Page 34: Calibration
Re-install the fuse holder. Re-connect the electric power cable. Remember to order a new reserve. Duramin-650’s highly sensitive and accurate load cell and objectives Calibration are calibrated prior to shipping. Please contact Struers Service should the load cell or objectives require recalibration. - Page 35 Duramin-650 Instruction Manual Reference Guide Table of Contents Page Struers Knowledge ..........34 Trouble Shooting ..........35 Transport ............36 Technical Data ..........37...
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Page 36: Struers Knowledge
Visit the Struers Hardness testing website for a comprehensive introduction to the principles of hardness testing, useful troubleshooting tips and the latest application knowledge in the field. -
Page 37: Trouble Shooting
Failure of f orce application motor. - Restart the tester. Motor f ailure! If the error remains, contact Struers Service. Failure of Sof tware communication. - Restart the tester. System not initialized! If the error remains, contact Struers Service. -
Page 38: Transport
Duramin-650 Instruction Manual 3. Transport The hardness testing machine must always be transported standing upright! DO NOT ship or transport the tester without the correct packing materials. Store the packing crate, foam packaging and fittings for use whenever Duramin is transported/re-located. -
Page 39: Technical Data
Duramin-650 Instruction Manual 4. Technical Data Please refer to the for further Duramin Product Overview brochure details. - Page 40 100 V AC – 240 V AC, 50/60Hz, single phase Power consumption load 71 W Power consumptio idle 75 W Power consumption max. load - Duramin-650 M 103 W Power consumption max. load - Duramin-650 AC 201 W Power inlet...
- Page 41 TECHNICAL DATA Duramin-650 Duramin-650 Read method Automated Overview camera resolution Duramin-650 AC 5 Mpix Overview camera field of variable 40x30 mm - 210x160 mm (1.6"x1.2" - 8.3"x6.3") view Meassurement camera 10,8 MPix resolution Positions in nosepiece 6 position turret, 2 indenter positions, 4 objective positions.
- Page 42 Sample height 300 mm (11.8") Throat depth 220 mm (8.7") Safety standards CE labelled according to EU directives REACH For information about REACH. contact your local Struers office Operating environment Surrounding temperature 10-35°C (50-95°F) Humidity 10%-90% RH non-condensing Safety Circuit...
- Page 43 Doc. no.: 16637901 D_en-us Declaration of Conformity Manufacturer Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup • Denmark Name Duramin-650 Model M1, M2, M3, AC1, AC2 or AC3 Function Hardness tester Type Cat. no. 06636101, 06636102, 06636103, 06636111, 06636112, 06636113, 06636203, 06636213 Serial no.
- Page 44 Pederstrupvej 84 DK-2750 Ballerup Denmark...
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