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Summary of Contents for Struers DuraVersa-100
- Page 1 DuraVersa-100 Instruction Manual Original Instructions Doc. no.: 16617026_A_en Date of release: 2024.09.11...
- Page 2 Copyright The contents of this manual are the property of Struers ApS. Reproduction of any part of this manual without the written permission of Struers ApS is not allowed. All rights reserved. © Struers ApS. DuraVersa-100...
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Page 3: Table Of Contents
Table of Contents 1 About this manual 1.1 Accessories and consumables 2 Safety 2.1 Intended use 2.2 DuraVersa-100 safety precautions 2.2.1 Read carefully before use 2.3 Safety messages 2.4 Safety messages in this manual 2.5 Fixed guards 3 Get started 3.1 Device description 3.2 Overview... - Page 4 7.5.1 Spare parts 7.5.2 Replace the fuse 7.6 Disposal 8 Troubleshooting 8.1 Troubleshooting 8.2 Messages and errors 9 Technical data 9.1 Technical data 9.2 Safety Related Parts of the Control System (SRP/CS) 9.3 Diagrams - DuraVersa-100 10 Manufacturer Declaration of Conformity DuraVersa-100...
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Page 5: About This Manual
The Struers Website (http://www.struers.com) Consumables The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. Other products may contain aggressive solvents, which dissolve e.g. rubber seals. The warranty may not cover damaged machine parts (e.g. seals and tubes), where the damage can be directly related to the use of consumables not supplied by Struers. -
Page 6: Duraversa-100 Safety Precautions
Ignoring this information and mishandling of the equipment can lead to severe bodily injuries and material damage. Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. The machine must be installed in compliance with local safety regulations. All functions on the machine and any connected equipment must be in working order. -
Page 7: Safety Messages
14. All safety and hazard warnings on the machine must always be kept in a legible condition. 15. If the equipment is subjected to misuse, incorrect installation, alteration, neglect, accident or incorrect repair, Struers will accept no responsibility for damage to the user or the equipment. -
Page 8: Safety Messages In This Manual
ELECTRICAL HAZARD Avoid contact of electric live parts with liquids as this can cause short circuits. WARNING Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. WARNING Do not use the machine with defective safety devices. - Page 9 If the transport safety plate is not removed, the XY-stage will be damaged. CAUTION Always switch off the machine if you need to install or remove an XY-stage, otherwise the machine can be damaged. DuraVersa-100...
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Page 10: Fixed Guards
For Vickers, Knoop and Brinell following the indentation, the built-in camera performs an optical measurement of the indent. For Rockwell the indentation depth is recorded and calculated into a hardness value. The results can then be stored or exported in various formats. DuraVersa-100... -
Page 11: Overview
3 Get started Overview Front view A Turret E Hole for lifting bar B XY-stage F Scroll wheel for fine focus C Z-axis control buttons G Vibration damper D Emergency stop DuraVersa-100... -
Page 12: Transport And Storage
• Package the unit securely before transportation. Insufficient packaging could cause damage to the unit and will void the warranty. Contact Struers Service. • We recommend that you use the original packaging and fittings. -
Page 13: Long-Term Storage Or Shipping
Mount the sides of the crate. 10. Place the accessories box, and other loose items in the crate. 11. To keep the machine dry, place a desiccant (silica gel) in the crate. 12. Mount the lid of the crate. DuraVersa-100... -
Page 14: Installation
At the new location, make sure that the facilities required are in place. See Location ►17. Installation Installation requirements • Crane and lifting strap • Hexagonal wrench, size 13 • Allen key: 3 mm and 5 mm • Workbench Required accessories and consumables (ordered separately) • Test blocks • Indenters DuraVersa-100... -
Page 15: Dimensions
5 Installation Dimensions Front view Side view Unpack the machine Refer to the DuraVersa-100: How To Unpack instructions delivered with the machine. Note Take care while unpacking and handling the machine. • Do not expose to external impact. • Do not tilt over 30 degrees. -
Page 16: Check The Packing List
Optional accessories may be included in the packing box. The packing box contains the following items: Pcs. Description DuraVersa-100 Accessory case 27" monitor (2 x 24" monitors optional) Keyboard (optional) Mouse (optional) -
Page 17: Location
The machine must be placed close to the electrical power supply. Space in front of the machine • Make sure that there is enough room in front of the machine: 100 cm (40"). Space at the rear of the machine • The machine can be placed against a wall. DuraVersa-100... - Page 18 (reflections of light sources). A minimum of 300 Lumen is recommended to illuminate the controls and other work areas. Ambient conditions Surrounding temperature 10 - 35°C (50 - 95°F) Operating environment Humidity 10% - 90% RH non-condensing DuraVersa-100...
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Page 19: Lift The Machine
When carrying or moving the machine, make sure not to hit any objects and the machine does not tilt by 30 degrees or more. When carrying or moving the machine, make sure you do not touch the turret. Weight DuraVersa-100 A / B / C 280 kg (617.3 lbs) Lifting with a crane Note The lifting straps must be approved to lift at least twice the weight of the machine. - Page 20 While the machine is lifted, remove the transportation plate. Remove the screws from the bottom of the machine. Mount the four adjustable feet. Make sure that the adjustable feet are of equal height. 10. Lift the machine onto the table. DuraVersa-100...
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Page 21: Place The Machine
The motorized XY-stage moves automatically to perform a reference search on initialization. Damage to the XY-stage will result if the machine is switched on with the transport safety plate mounted. Hint We recommend that you keep all original packaging and fittings for future use. DuraVersa-100... -
Page 22: Install The Monitor
Install the monitor Note You can only connect monitors supplied by Struers to the machine. Failure to adhere to this can result in material damage. Plug the USB cable into the USB port, the HDMI cable to the HDMI port, and the power cable adapter to the power port on the rear of the machine. -
Page 23: Connection To The Machine
The leads must be connected as follows: Green Earth (ground) Black Line (live) White Line (live) 5.9.1 Connection to the machine Connect the electrical power cable to the machine (C14 IEC 320 connector). Connect the cable to the electrical power supply. DuraVersa-100... -
Page 24: Indenters
Make sure that the indenter is intact before you mount it on the machine. A damaged indenter can give invalid results. Note Always keep indenters in their case when you are not using them, otherwise they can be damaged. Note Only use indenters supplied by Struers. DuraVersa-100... -
Page 25: Mount An Xy-Stage, Anvil Or Table
Do not hold on to the XY-stage or the anvil while you are using the machine. Note Some accessories may be heavy. Two persons may be required to handle the accessories to avoid damage to the machine. Note The XY-stage is usually delivered already mounted on the machine. DuraVersa-100... -
Page 26: Noise
For information on the sound pressure level value, see this section: Technical data ►42 CAUTION Prolonged exposure to loud noises may cause permanent damage to a person’s hearing. Use hearing protection if the exposure to noise exceeds the levels set by local regulations. DuraVersa-100... -
Page 27: Vibration
To release the emergency stop, turn the red emergency stop button clockwise. Note Do not use the emergency stop for operational stop of the machine during normal operation. Before you release the emergency stop, investigate the reason for activating the emergency stop and take any necessary corrective action. DuraVersa-100... -
Page 28: The Software
A dialog stating that the machine is going to initialize is shown. Select OK to start the initialization. The XY-stage and turret start moving. Emergency stop activated CAUTION Before you release the emergency stop, investigate the reason for activating the emergency stop and take any necessary corrective action. DuraVersa-100... -
Page 29: Perform A Basic Test
Set up the machine with the required type of test, load, scale and required indenter. Set the dwell time. Set the right shape correction, if needed. Place the specimen on the anvil or XY-stage. Select an objective. DuraVersa-100... - Page 30 Do not place your hand between the specimen and the indenter. • Press Start to start the test. • If you want to cancel the test, press Stop. Note Do not use the emergency stop to stop the test. DuraVersa-100...
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Page 31: Maintenance And Service
Do not use a dry cloth as the surfaces are not scratch resistant. Do not use aggressive or abrasive products. Note Do not use acetone, benzol or similar solvents. Note If needed, use ethanol or isopropanol to remove grease and oil. DuraVersa-100... -
Page 32: Daily
Clean the monitor: Wipe the screen using a soft, clean cloth moistened with window cleaner. Use a dry cloth to remove excess moisture. 7.3.2 Weekly inspection Inspect the following parts before every hardness test or at least every week. DuraVersa-100... -
Page 33: Annually
Wipe the spindle again after a few days to make sure that no oil residue is left on the spindle surface. 7.4.2 Test the safety devices The safety devices must be tested at least once a year. WARNING Do not use the machine with defective safety devices. Contact Struers Service. DuraVersa-100... -
Page 34: Emergency Stop
Calibration Calibration of both the applicable force and the objectives of the machine require specific equipment. Contact Struers Service to have the load cell or objectives recalibrated. Service and repair We recommend that a regular service check be carried out yearly or after every 1500 hours of use. -
Page 35: Spare Parts
If you have technical questions or when you order spare parts, state the serial number and the year of production. This information is stated in the name plate on the machine. For further information, or to check the availability of spare parts, contact Struers Service. Contact information is available on Struers.com. -
Page 36: Disposal
Troubleshooting You can resolve most minor malfunctions by restarting the machine. If you experience errors, see the table below for basic troubleshooting. If the error remains, contact Struers Service. Problem Action If the settings for active image correction have been set to High, the camera cannot process the live video feed. - Page 37 If it if the tail/scratch follows the indenter orientation,replace the indenter with a new one. • If the tail/scratch does not follows the indenter orientation, contact Struers Service. There is oil residue on the stage or • Clean the specimen and the stage.
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Page 38: Messages And Errors
If the indent on the test block is symmetrical, symmetrical. check that the surface of the specimen is plane. • If the indent is asymetrical, contact Struers Service. The measurement cursor changes from a • Use the mouse scroll wheel click function to green crosshair to a red dot. - Page 39 Emergency switch pressed, message occurs without release switch for further Release the emergency stop. activating the emergency action Emergency stop stop, contact Struers Service. activated ►28. For machines with a load motor. Make sure that there is no During initialization, the home...
- Page 40 Alternatively, replace the for the selected indenter. indenter. If you do not have the license Invalid license key key, contact Struers Service. License expired Contact Struers Service. Configuration of the loadcell or Loadcell not configured Restart the machine.
- Page 41 The user interface is released System not initialized by the software before Contact Struers Service. initialization has ended. In this case, it is not possible to change the indenter or This position cannot be...
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Page 42: Technical Data
Load cell, closed loop, force feedback system Test force tolerance < 0.25% for test force 100 gf to 250 < 0.5 % for test forces below 100 gf Dwell time settings Default 10 seconds, user defined. Up to 250 seconds DuraVersa-100... - Page 43 Max no. of indenters Max no. of objectives Indenter Shaft Diameter 6.35 mm or 3 mm Available objectives Selectable 0,7x, 2,5x, 5x, 10x, 20x , 40x 60x and 100x , all long working distance objectives. Z-Axis Motorized DuraVersa-100...
- Page 44 Repeatability: ± 0.015 mm Load: up to 4000 kgf DirectConnect stage, 560 x Travel: 400 x 150 mm 265 mm Resolution: 0.001 mm Repeatability: ± 0.015 mm Load: up to 4000 kgf Auto Illumination Stage Illumination Laser/LED Guide with integrated touch probe DuraVersa-100...
- Page 45 Throat depth 230 mm (9.1") Safety standards CE labeled according to EU directives REACH For information about REACH. contact your local Struers office Operating environment Surrounding temperature 10 - 35°C (50 - 95°F) Humidity 10 - 90% RH non-condensing Safety Circuit...
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Page 46: Safety Related Parts Of The Control System (Srp/Cs)
SRP/CS (safety-related parts of a control system) are parts that have an influence on safe operation of the machine. Note Replacement of safety critical components must only be performed by a Struers engineer or a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.). - Page 47 9 Technical data System diagram - DuraVersa-100A/B DuraVersa-100...
- Page 48 9 Technical data System diagram - DuraVersa-100C DuraVersa-100...
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Page 49: 10 Manufacturer
Responsibility of the manufacturer The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers legal obligations. The manufacturer assumes no responsibility for errors in the text and/or illustrations in this manual. The information in this manual is subject to change without notice. The manual may mention accessories or parts not included in the supplied version of the equipment. -
Page 51: Declaration Of Conformity
Based on: 16617902 B Declaration of Conformity Manufacturer Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup • Denmark Name DuraVersa-100 Model A, B, C Function Hardness tester Type Cat. no. 06616131, 06616132, 06616133, 06616233 Serial no. Module A, according to global approach... - Page 52 Tõlked leiate aadressilt Katso käännökset osoitteesta Pour les traductions, voir Za prijevode idite na A fordítások itt érhetők el Per le traduzioni consultare www.struers.com/Library 翻 訳 については、 Vertimai patalpinti Tulkojumus skatīt Voor vertalingen zie For oversettelser se Aby znaleźć tłumaczenia, sprawdź...
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