Related Manuals for Struers Duramin-3000
Summary of Contents for Struers Duramin-3000
- Page 1 Manual No.: 16677025-01 Revision A Date of Release: 2023-09-15 Duramin-3000 Instruction Manual Original instructions.
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Page 2: Table Of Contents
Duramin-3000 Instruction Manual Table of Contents Page Intended use ............. 3 Safety Precautions ............ 5 Icons and typography ..........7 User’s Guide ............. 9 Reference Guide ............. 34 Contents of the Declaration of Conformity ....43... -
Page 3: Intended Use
Duramin-3000 Instruction Manual Intended use Macro hardness tester for Macro hardness testing of solid materials. The machine is designed to be used with indenters specifically designed for this purpose and fixed in the test head. Samples are secured on a fixed anvil or optional manual XY-stage. - Page 4 The manual may mention accessories or parts not included in the present version of the equipment. The contents of this manual are the property of Struers. Reproduction of any part of this manual without the written permission of Struers is not allowed.
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Page 5: Safety Precautions
5. Service and repairs can only be carried out by Struers or trained technicians, authorised by Struers. 6. Do not modify this equipment. Doing so can cause fire and/or electric shock. - Page 6 The equipment should only be used for its intended use and as detailed in the Instruction Manual. The equipment is designed for use with accessories supplied by Struers. If subjected to misuse, improper installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for damage(s) to the user or the equipment.
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Page 7: Icons And Typography
Duramin-3000 Instruction Manual Icons and typography Struers uses the following icons and typographical conventions. A list of the Safety Messages used in this manual can be found in the chapter on Cautionary Statements. Always consult the Instruction Manual for information on the potential hazards marked by the icons fixed to the machine. - Page 8 Duramin-3000 Instruction Manual Colour Inside Logo The 'colour inside' logo on the cover page of this Instruction Manual indicates that it contains colours which are considered to be useful for the correct understanding of its contents. Users should therefore print this document using a colour printer.
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Page 9: User's Guide
Location..................12 Lifting Duramin................13 Placing Duramin ................14 Levelling ................14 Checking the Contents ..............15 Getting Acquainted with Duramin-3000.......... 16 Handheld Camera ..............17 Camera Models..............17 Connecting the Camera............17 USB Drive and WiFi Adapter ..........18 Rear plate ................ - Page 10 Duramin-3000 Instruction Manual 4. Cautionary Statements List of Safety Messages in the Manual........... 31 5. Transport and Storage ..........32 6. Disposal ................33...
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Page 11: Getting Started
Instruction Manual 1. Getting Started Device Description Duramin-3000 is a single task hardness tester, specifically developed for Brinell testing for all types of stable and non-explosive metals. The test operator starts the procedure by positioning – and possibly securing - the sample/specimen to the anvil or stage. A wide range of clamping tools and vices are available to fit your needs. -
Page 12: Location
Duramin-3000 Instruction Manual Place the machine close to the power supply. Location Place the machine on a rigid, stable workbench with a horizontal surface. The workbench must be able to carry at least 140 Kg / 308 lbs. -
Page 13: Lifting Duramin
Duramin-3000 Instruction Manual A crane and lifting straps are required to lift the machine from the Lifting Duramin packing crate. The crane should have a minimum lifting capacity of 200 kg / 440 lbs. NOTE: Take care whilst unpacking and handling Duramin. -
Page 14: Placing Duramin
Turn the vibration damper in the rear right hand corner to level the tester. Remove the top of the tester and cut the plastic strip that dis- ables the actuator to move (refer to DURAMIN-3000: HOW TO UNPACK document – attached to the transport crate). Mount the top again. ... -
Page 15: Checking The Contents
Duramin-3000 Instruction Manual In the packing crate you should find the following parts: Checking the Contents 1 Duramin-3000 (Hardness Tester) 1 Accessories Case Accessories Case Indenter(s) (as ordered) 2 mm Allen key Certificate of calibration (one per indenter) 1 Anvil... -
Page 16: Getting Acquainted With Duramin-3000
Duramin-3000 Instruction Manual Take a moment to familiarise yourself with the location and names of Getting Acquainted with the Duramin-3000 components. Duramin-3000 Touch screen Indenter holder Anvil Spindle Spindle hand-wheel Emergency stop Adjustable foot Handheld camera connection ... -
Page 17: Handheld Camera
Duramin-3000 Instruction Manual Handheld Camera Connection cable Measurement button Foot Camera Models Low magnification camera. High magnification camera The feet for the low magnification camera have a large opening, whereas the feet for the high magnification camera have small opening. -
Page 18: Usb Drive And Wifi Adapter
Duramin-3000 Instruction Manual USB Drive and WiFi Adapter The USB drive contains direct and indirect calibra- tion documents. Rear plate Information on the model number, serial number, weight, date of manufacture, and power requirements can be found on the type plate on the back of the machine. -
Page 19: Supplying Power
Black: line (live) White: line (live) Connection to the Machine Connect the power cable to the Machine. (IEC 320 connector). Connect to the mains power supply. Duramin-3000 is delivered with a pre-installed indenter as ordered. Installing an indenter... -
Page 20: Installing An Anvil
Fasten the fixation screw. Perform a few hardness tests on a dummy sample to securely seat the indenter. NOTE: Use Struers accessories to ensure proper function. Installing an Anvil Use the appropriate anvil for the application. Large Anvils... - Page 21 Duramin-3000 Instruction Manual Use a soft cloth to wipe any dirt from the surfaces of the anvil and spindle. Gently, place the threaded shaft in the spindle and screw the anvil in. Pull the spindle cover to the top of the spindle and fasten it.
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Page 22: Basic Operations
HINT: The software version number is displayed during start-up. Switch Duramin-3000 on using the main switch at the rear. Start-up The Duramin software will initialize and the following progress bar will appear on the monitor: HINT: Make sure that the emergency stop is not activated during start-up. - Page 23 Duramin-3000 Instruction Manual The following screen will appear on the monitor. HINT: The actual screen may appear different depending on the configuration and model of the Duramin-40. Push gently in the middle of the designated buttons for tester operation. Do not use force. Do not use sharp objects.
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Page 24: Overview Screen
Duramin-3000 Instruction Manual Overview Screen The overview screen consists of 4 main areas. Main menu Test result Test settings Dashboard Controls Main Menu Test result Visual of process Additional results Test settings Functions Dashboard Controls... -
Page 25: Main Menu
Duramin-3000 Instruction Manual Main menu The Main Menu is used to select the test method and scale required as well as adjusting settings and other functions. Test result and settings The Test Result and settings shows an image of the indent (or the indent pattern) and a list of the indents performed. -
Page 26: Performing A Brinell Test
Positioning Turn the spindle hand-wheel clockwise until the sample firmly touches the indenter. Duramin-3000 starts automatically when the applied force Starting the test reaches the pre-defined threshold. The Stop button appears. Push it to stop/cancel the test. -
Page 27: Indent Measurement
Duramin-3000 Instruction Manual Indent Measurement Turn the spindle hand- wheel counter clockwise to release the specimen. Take hold of the camera like shown. Because the image on the screen may be considered as a co- ordinate system, make... - Page 28 Duramin-3000 Instruction Manual Measuring the Indent The image of the indent appears on the screen. Use the resizing sliders to find the inner and outer edges. Use Contrast and Brightness to help you determine the edges. Use Zoom to fit the indent on the screen.
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Page 29: Maintenance
Duramin-3000 Instruction Manual 3. Maintenance General Cleaning Keep Duramin-40 as clean as possible. To ensure a longer lifetime for your equipment Struers strongly recommends regular cleaning. Daily Maintenance Clean all accessible surfaces with a soft, damp cloth. Machine HINT: Do not use a dry cloth as the surfaces are not scratch resistant. -
Page 30: Yearly Safety Test
Re-connect the electric power cable. HINT: Remember to order a new reserve 3A fuse. Calibration highly sensitive and accurate load cell and objectives of the Duramin-3000 are calibrated prior to shipping. Please contact Struers Service should the load cell or objectives require recalibration. - Page 31 Duramin-3000 Instruction Manual 4. Cautionary Statements List of Safety Messages in the Manual ELECTRICAL HAZARD Switch the power off when installing electrical equipment. The machine must be earthed (grounded). Check that the mains voltage corresponds to the voltage stated on the type plate on the side of the machine.
- Page 32 Package the machine securely before transportation. Insufficient packaging could cause damage to the machine and will void the warranty. Contact Struers Service for advice. Struers recommends that all original packaging and fittings are kept for future use. Follow these steps: ...
- Page 33 Duramin-3000 Instruction Manual 6. Disposal Equipment marked with a WEEE symbol contain electrical and electronic components and must not be disposed of as general waste. Please contact your local authorities for information on the correct method of disposal in accordance with national legislation.
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Page 34: Reference Guide
Duramin-3000 Instruction Manual Reference Guide Table of Contents Page 1. Struers Knowledge ..........35 2. Trouble Shooting ..........36 3. Service ..............37 4. Legal and Regulatory .......... 38 FCC Notice ................. 38 5. Technical Data ............ 39... -
Page 35: Struers Knowledge
HINT: Visit the Struers Hardness testing website for a comprehensive introduction to the principles of hardness testing, useful troubleshooting tips and the latest application knowledge in the field. -
Page 36: Trouble Shooting
Select the Indenter installed using the turret conf iguration menu. Start-up f ailure The emergency stop is activated Release the emergency stop. Restart the tester. Motor f ailure! Failure of f orce application motor. Restart the tester. If the error remains, contact Struers Service. -
Page 37: Service
Duramin-3000 Instruction Manual 3. Service Struers recommends that a regular service check be carried out on a yearly basis. Servicing must be carried out by Struers Field Engineers, or skilled personnel specifically trained by Struers. Struers offers a range of comprehensive maintenance plans to suit the requirements of our customers. -
Page 38: Legal And Regulatory
Pursuant to Part 15.21 of the FCC Rules, any changes or modifications to this product not expressly approved by Struers ApS could cause harmful radio interference and void the user’s authority to operate the equipment. -
Page 39: Technical Data
Duramin-3000 Instruction Manual 5. Technical Data HINT: Please refer to the Duramin Product Overview brochure for further details. - Page 40 TECHNICAL DATA Duramin-3000 Duramin-3000 Hardness methods Brinell ISO 6506 ASTM E10 JIS Z 2243 Conversion Conversions to other hardness methods according to ASTM E140, ISO 18265, GB/T 1172 Force range 612.9 - 29420 N (62.5 - 3000 kgf) Test force Force application...
- Page 41 110 mm (4.3") Throat depth 215 mm (8.5") (from Center of indenter to back) Safety standards CE labelled according to EU directives REACH For information about REACH. contact your local Struers office Operating environment Surrounding temperature 10-35°C (50-95°F) Humidity 10%-90% RH non-condensing...
- Page 42 TECHNICAL DATA Duramin-3000 Duramin-3000 Noise level A-weighted sound emission pressure level at workstations < 70 dB(A) Vibration level During operation Total vibration exposure to upper parts of the body does not exceed 2.5 m/s2. Special comments For 2.5 mm ball high magnification camera is required.
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Page 43: Contents Of The Declaration Of Conformity
Doc. no.: 16677901 D_en-us Declaration of Conformity Manufacturer Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup • Denmark Name Duramin-3000 Model Function Hardness tester Type Cat. no. 06676101 Serial no. Module H, according to global approach We declare that the product mentioned is in conformity with the following legislation, directives and standards:... - Page 44 Pederstrupvej 84 DK-2750 Ballerup Denmark...
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