Related Manuals for Struers Duramin-600
Summary of Contents for Struers Duramin-600
- Page 1 Manual No.: 16667025-01 Revision A Date of Release: 2023.09.15 Duramin-600 Instruction Manual Original instructions.
- Page 2 Duramin-600 Instruction Manual...
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Page 3: Table Of Contents
Duramin-600 Instruction Manual Table of Contents Page Intended use ............. 4 Safety Precautions ............ 6 Icons and typography ..........8 User’s Guide ............10 Reference Guide ............. 32 Pre-Installation Checklist ......... 42 Contents of the Declaration of Conformity ....49... -
Page 4: Intended Use
JIS standards. The machine is for use in a professional working environment (e.g. a materialography laboratory). Models: Duramin-600 M1 / Duramin-6000 M2 / Duramin-600 M3 Duramin-600 Z1 / Duramin-600 Z2 / Duramin-600 Z3 NOTE: READ the instruction manual carefully before use. - Page 5 The manual may mention accessories or parts not included in the present version of the equipment. The contents of this manual are the property of Struers. Reproduction of any part of this manual without the written permission of Struers is not allowed.
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Page 6: Safety Precautions 1
5. Service and repairs can only be carried out by Struers or trained technicians, authorised by Struers. 6. Do not modify this equipment. Doing so can cause fire and/or electric shock. - Page 7 The equipment should only be used for its intended use and as detailed in the Instruction Manual. The equipment is designed for use with accessories supplied by Struers. If subjected to misuse, improper installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for damage(s) to the user or the equipment.
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Page 8: Icons And Typography
Duramin-600 Instruction Manual Icons and typography Struers uses the following icons and typographical conventions. A list of the Safety Messages used in this manual can be found in the chapter on Cautionary Statements. Always consult the Instruction Manual for information on the potential hazards marked by the icons fixed to the machine. - Page 9 Duramin-600 Instruction Manual General Messages NOTE: indicates a risk of damage to property, or the need to proceed with special care. HINT: indicates additional information and tips. The 'colour inside' logo on the cover page of this Instruction Manual Colour Inside Logo indicates that it contains colours which are considered to be useful for the correct understanding of its contents.
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Page 10: User's Guide
Duramin-600 Instruction Manual User’s Guide Table of Contents Page 1. Getting Started Device Description ................ 11 Location ..................12 Recommended workbench dimensions ........ 12 Vibration-free Location ............12 Lifting Duramin ................13 Placing Duramin................14 Levelling ................14 Packing Crate ..............14 Accessories Case.............. -
Page 11: Getting Started
Duramin-600 Instruction Manual 1. Getting Started Device Description Duramin-600 is an automatic hardness tester that offers the most common-used hardness testing methods for all types of stable and non-explosive metals. The test operator starts the procedure by positioning – and eventually –... -
Page 12: Location
Duramin-600 Instruction Manual Place the machine close to the power supply. Location Place the machine on a rigid, stable workbench with a horizontal surface. Recommended workbench dimensions 85 cm / 33.5” 85 cm / 33.5” To facilitate easy access for service technicians, allow sufficient ... -
Page 13: Lifting Duramin
Duramin-600 Instruction Manual Lifting Duramin A crane, a lifting bar and lifting straps are required to lift the machine from the packing crate. NOTE: Take care whilst handling Duramin. Do not expose to external impact. Do not tilt over 30 degrees. -
Page 14: Placing Duramin
Check that the anvil / stage is level. Use a wrench to turn the vibration damper in the rear right hand corner to level the tester. Packing Crate In the packing crate, find the following: 1 Duramin-600 1 Accessories case Accessories Case Indenters Standard Accessories... -
Page 15: Getting Acquainted With Duramin
Duramin-600 Instruction Manual Getting Acquainted with Duramin Touch screen monitor Turret Anvil Spindle Spindle hand wheel Emergency stop Adjustable foot Lifting hole cover QR code Up/down buttons Z-model. Hold-to-run button Power connections ... -
Page 16: Noise Level
Duramin-600 Instruction Manual The USB drive contains direct and indirect USB Drive and WiFi Adapter calibration documents. The USB WiFi adapter allows for cable-free communication with the machine. A wireless keyboard and mouse is available as an option. See Technical Data in the rear of the Instruction Manual for Noise Level information on the sound pressure level value. -
Page 17: Supplying Power
Duramin-600 Instruction Manual Supplying Power Connecting the Tester ELECTRICAL HAZARD Switch the power off when installing electrical equipment. The machine must be earthed (grounded). Check that the mains voltage corresponds to the voltage stated on the type plate on the side of the machine. -
Page 18: Installing An Indenter
Insert the new indenter. Indenter Make sure that the impact rests firmly against the indenter pod. Fasten the fixation screw. Perform a few hardness tests on a test block to securely seat the indenter. NOTE: Only use Struers accessories. -
Page 19: Installing Anvil Or Stage
Duramin-600 Instruction Manual Installing Anvil or Stage Use the appropriate anvil for the application. Installing an Anvil Flat anvil for even samples. V-shape anvil for cylindrical Two sizes are available: 80 mm samples (option). and 200 mm. Check that there is enough room between the indenter and the spindle to install the anvil. -
Page 20: Installing An Xy-Stage
Duramin-600 Instruction Manual Installing an XY-stage Duramin-600 needs an adaptor to mount a manual XY-stage. The stage is secured with a fixation screw. NOTE: Some of the accessories may be heavy. Two persons may be required to handle the accessories safely and to avoid damage to the machine. -
Page 21: Operation
BEFORE releasing (disengaging) the Emergency stop, investigate the reason for activating the Emergency stop and take any necessary corrective action. When moving the spindle using the Up/Down keys, the Hold-to-run Hold-to-run button button must be pressed continuously (for Duramin-600 Z-series). -
Page 22: Software
Duramin-600 Instruction Manual Duramin-600 is operated through the Duramin software. Software A short description of the software is included in this manual. Please refer to the Duramin software manual for a detailed description of the software functions. Start-up Switch the machine on. - Page 23 Duramin-600 Instruction Manual HINT: The username is not case sensitive. The password is case sensitive. HINT: For instructions on how to add new users, please refer to the Software manual. Start-up After Emergency Stop Follow this procedure to prevent data-loss and secure machine stability: ...
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Page 24: Overview Screen
Duramin-600 Instruction Manual Overview Screen Main Menu Test result Camera view Test settings Graph Dashboard Controls Use the Main Menu to select the test method and scale required as Main Menu well as adjusting settings and other functions. The Test Result Window shows an image of the indent (or the indent Test Result Window pattern) and a list of the indents performed. -
Page 25: Performing A Test
NOTE: For Duramin-600 Z-series (with motorized spindle), press the hold- to-run button on the left-hand side of the machine and the spindle up/down button or on the touch-screen monitor. -
Page 26: Maintenance
Duramin-600 Instruction Manual 3. Maintenance General Cleaning Keep Duramin-600 as clean as possible. To ensure a longer lifetime for your equipment, Struers strongly recommends regular cleaning. Daily Maintenance Machine Clean all accessible surfaces with a soft, damp cloth. HINT: Do not use a dry cloth as the surfaces are not scratch resistant. -
Page 27: Yearly Maintenance
The fuse holder is located directly under the power connection on the Replacing the Fuse rear of Duramin-600. Turn Duramin-600 off. Disconnect the power cable. Pull out the fuse holder using a flat-head screwdriver. Fuse holder ... -
Page 28: Calibration
The highly sensitive and accurate load cell and objectives of the Calibration Duramin-600 are calibrated prior to shipping. Please contact Struers Service should the load cell or objectives require recalibration. Service and Repair Service and repairs can only be carried out by Struers or trained technicians, authorised by Struers. -
Page 29: Cautionary Statements
Duramin-600 Instruction Manual 4. Cautionary Statements List of Safety Messages in the Manual ELECTRICAL HAZARD Switch the power off when installing electrical equipment. The machine must be earthed (grounded). Check that the mains voltage corresponds to the voltage stated on the type plate on the side of the machine. -
Page 30: Transport And Storage
Struers recommends that all original packaging and fittings are kept for future use. Follow these steps: Familiarize yourself with points in the DURAMIN-600: HOW TO UNPACK document Disconnect Duramin from power. If an XY-stage is mounted, remove the stage before moving the tester. -
Page 31: Disposal
Duramin-600 Instruction Manual 6. Disposal Equipment marked with a WEEE symbol contain electrical and electronic components and must not be disposed of as general waste. Please contact your local authorities for information on the correct method of disposal in accordance with national legislation. -
Page 32: Reference Guide
Duramin-600 Instruction Manual Reference Guide Table of Contents Page Struers Knowledge ........... 33 Trouble Shooting ..........34 Service ............. 36 Legal and Regulatory ........37 FCC Notice ................37 Technical Data ..........38... -
Page 33: Struers Knowledge
HINT: Visit the Struers Hardness testing website for a comprehensive introduction to the principles of hardness testing, useful troubleshooting tips and the latest application knowledge in the field. -
Page 34: Trouble Shooting
Duramin-600 Instruction Manual 2. Trouble Shooting Some of the minor malfunctions can be resolved by restarting the tester: Press System, then Exit. Click on the exit icon on the taskbar to shut down the embedded Exit Switch Duramin Off, then switch on again to start initialization. - Page 35 Communication failure between Timeout Heidenhain readout Restart the tester. Heidenhain length measurement If the error remains, device and hardware. contact Struers Service. Communication failure between Trinamic Timeout! Restart the tester. the turret and the testers’ If the error remains, hardware.
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Page 36: Service
Duramin-600 Instruction Manual 3. Service Struers recommends that a regular service check be carried out after every 1500 hours of use. Servicing must be carried out by Struers Field Engineers, or skilled personnel specifically trained by Struers. Struers offers a range of comprehensive maintenance plans to suit the requirements of our customers. -
Page 37: Legal And Regulatory
Pursuant to Part 15.21 of the FCC Rules, any changes or modifications to this product not expressly approved by Struers ApS could cause harmful radio interference and void the user’s authority to operate the equipment. -
Page 38: Technical Data
Duramin-600 Instruction Manual 5. Technical Data HINT: Please refer to the Duramin Product Overview brochure for further details. - Page 39 Residual Current Circuit Type A, 30 mA is required depending on local regulations. Breaker (RCCB) Dimensions Width 380 mm (15") Depth 685 mm (27") Height 1423 mm (56") Weight Duramin-600 M 430 kg (947 lbs) Duramin-600 Z 430 kg (947 lbs)
- Page 40 TECHNICAL DATA Duramin-600 Duramin-600 Read method Automated Overview camera resolution N.A. Overview camera field of N.A. view Meassurement camera 10.8 MPix resolution Positions in nosepiece 6 position turret, 2 indenter positions, 4 objective positions Position in nosepiece for – overview camera Max no.
- Page 41 Sample height 170 mm (6.7") Throat depth 260 mm (10.2") Safety standards CE labelled according to EU directives REACH For information about REACH. contact your local Struers office Operating environment Surrounding temperature 10-35°C (50-95°F) Humidity 10%-90% RH non-condensing Safety Circuit...
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Page 42: Pre-Installation Checklist
Duramin-600 Instruction Manual No.: 16637037 Revision A Date of Release: 2019.03.12 Duramin-600 Pre-Installation Checklist Read the Installation instructions in the Instruction Manual before installing the machine. Installation Requirements • Crane and lifting strap • Hexagonal wrench size 19 • Allen keys (2.5 mm and 3 mm) •... - Page 43 Duramin-600, Pre-Installation Checklist Location The machine is designed to be placed on a rigid, stable workbench with a horizontal surface. Recommended workbench dimensions: Height of table (H) follows local preferences. Preferred height 85 cm /33.5" 85 cm / 33.5" Vibration NOTE: Vibrations can lead to inaccurate measurements and must be avoided.
- Page 44 Duramin-600, Pre-Installation Checklist Dimensions Measurements in mm Recommended Space Front: Recommended space at the front: 100 cm / 40”. Sides: No requirements Rear: The machine may be placed against a wall. Check there is enough room to access the main switch, and power connections.
- Page 45 The packaging may differ to the illustrations shown. Lifting HINT: Refer to the Duramin-600: How to Unpack instructions delivered with Duramin. Take care while handling Duramin. Do not expose to external impact. Do not tilt over 30 degrees.
- Page 46 Duramin-600, Pre-Installation Checklist Power Supply NOTE! Remove the transportation security BEFORE connecting the tester to the mains power. See the Instruction Manual for details. The machine is shipped with 2 types of Mains cables (length 2.5 m/ 8 ft). If the plug supplied on this cable is not approved in your country, then the plug must be replaced with an approved plug.
- Page 47 Hardness Testing Accessories website for details of the range available. Use only Struers accessories. The warranty may not cover damaged machine parts, where the damage can be directly related to the use of non-Struers accessories. Authorized to compile technical file/...
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Page 49: Contents Of The Declaration Of Conformity
Doc. no.: 16667901 E_en-us Declaration of Conformity Manufacturer Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup • Denmark Name Duramin-600 Model M1, M2, M3, Z1, Z2 or Z3 Function Hardness tester Type Cat. no. 06666101, 06666102, 06666103, 06666111, 06666112, 06666113, 06666213 Serial no. - Page 50 Pederstrupvej 84 DK-2750 Ballerup Denmark...
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