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Related Manuals for Gimenez Ganga saxun Yalta
Summary of Contents for Gimenez Ganga saxun Yalta
- Page 1 Technical Manual Yalta Veranda awning...
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Page 2: Table Of Contents
Contents 1. General recommendations regarding safety, use and prohibitions ........... 4 2. Components .................................5 3. Parts lists and sections ............................7 3.1 Yalta Z-Pro parts list ..................................7 4. Main technical data ..............................8 4.1 Maximum assembly dimensions ..............................8 4.2 Restrictions based on current regulations ..........................8 4.3 Minimum assembly lines ..................................9 4.4 Packaging discounts ..................................10 5. - Page 3 Contents 8. Pro Air assembly (cantilever) ..........................22 8.1 Installation of the wall plates ............................... 22 8.2 Mounting of the wall supports on the box ......................... 22 8.3 Hanging of the box ..................................22 8.4 Assembly of the rails ..................................23 9.
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Page 4: General Recommendations Regarding Safety, Use And Prohibitions
1. General recommendations regarding safety. Use and restrictions In order to ensure the safe assembly, use and maintenance of Before assembly, it is very IMPORTANT for your safety and that this product, a number of precautionary measures must be taken. of the product to follow all the recommendations listed below. -
Page 5: Components
TECHNICAL MANUAL YALTA 2. Components Load profile and visor load profile Tarpaulin and visor profiles Guide Tarpaulin profile covers Skates Pulley Supports and Guide Caps Foot Anti-scratch strip and rubber gasket... - Page 6 Pulleys and ratchets Z-Pro crowns Rope Springs Z-Blinds 80 bushings Rack and pinion guide and PVC seals Yalta Pro Air Kit Wall plate Wall supports Foot...
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Page 7: Parts Lists And Sections
TECHNICAL MANUAL YALTA 3. Parts lists and sections 3.1 Yalta Z-Pro part lists Components Code Description Code Description Yalta visor profile Rubber gasket Yalta load profile 120405 120424 Rolling tube Ø85 Yalta load profile visor 022325 120410 Yalta box profile Load profile Yalta 120406 120411... -
Page 8: Main Technical Data
4. Main technical data 4.1 Maximum mounting dimensions Maximum line Maximum output Pro Air Maximum line 3,5m 4m leaving the goal at a maxi- Maximum exit mum of 3,5m from the wall and with a maximum overhang of 0,5m for the guides. 4.2 Restrictions on the basis of current regulations Wind resistance and safety (UNE-EN 13561:2015) Line... -
Page 9: Minimum Assembly Lines
TECHNICAL MANUAL YALTA Rolling tube dimensions 78 mm diameter iron rolling tube. Tilt range - From 0º to 30º. Drive Motorised (motor 50Nm minimum) Minimum torque of the motor depending on the rolling tube, line and output Further information For assembly on legs, the recommended spacing between legs is 1 to 1.2 metres. For Pro Air assembly, it is recommended that the front goal be made with 125x125 profiles and their connecting pieces. -
Page 10: Packaging Discounts
4.4 Packaging discounts Cutting dimensions of profiles Motor with support (*) Rolling tube (TE) LT - 14,6 cm Profile tarpaulin (PL) LT - 1,1 cm Visor profile (PV) LT - 1,1 cm Load profile (PC) LT - 15,4 cm Load profile visor (PVC) LT - 15,4 cm Guide profile (PG) (2 pieces) S - 18,9 cm... -
Page 11: Main Assembly Measurements
TECHNICAL MANUAL YALTA Guide profile (PG) Total output (ST) 5. Main mounting dimensions 5.1 Main measurements of the assembly 47,5m Guide profile (PG) 141,5m Total output (ST) 5.2 Main measurements PRO assembly Pro Foot Pro Air Foot 145 mm 145 mm... -
Page 12: Main Pro Air Assembly Measurements
5.3 Main measurements PRO AIR assembly 0º 30º 5.4 Pro and Pro Air wall plate and feet main dimensions Pro Foot Pro Air wall plate Pro Air Foot Dimensions in mm... -
Page 13: Main Profiles Measurements
TECHNICAL MANUAL YALTA 5.5 Main profile dimensions Guide profile Load profile Dimensions in mm Important The installer will be responsible for the correct fixation of the anchoring feet to the corresponding structure, taking advice when ne- cessary from professionals in the sector on the appropriate fixation elements based on the surface where the product will be fixed, guaranteeing its correct assembly and subsequent operation. -
Page 14: Assembly Of The Tarpaulin
6.2 Fabrication of the tarpaulin Canvas width, including zipper: L.T. - 11cm Tarpaulin outlet: S.T. +30cm When welding the zip to the tarpaulin, a distance of approximately 8 mm must be left between the end of the tarpaulin and the teeth of the zip. Tarpaulin Warhead rod sheath 15mm... -
Page 15: Assembly Of The Box
TECHNICAL MANUAL YALTA 6.3 Making the box Once the tarpaulin has been made, the bushings with the crowns are mounted on the ends of the rolling tube. Motor The next step is to insert the anti-scratch strip into the tarpaulin profile. This must be inserted into the side of the tarpaulin profile. 35mm... -
Page 16: Assembly Of The Load Profile
Finally, the rolling tube is inserted into the tarpaulin profile and the side covers are mounted. DIN 7991 M6X25 Separator DIN 7982 4,2X38 Tip coupling Supports motor DIN 7982 4,2X38 DIN 7991 M6X12 6.4 Preparation of the load profile First of all, the lashings will be mounted inside the load profile. They shall be attached to the load profile (after drilling with a 5 mm diameter drill bit). - Page 17 TECHNICAL MANUAL YALTA The end of the tarpaulin that has not been attached to the rolling tube is then inserted into the load profile and, once it is centred in relation to the load profile, the runners are installed and attached to the load profile using 3 screws DIN 7982 4.2x38 at each end. The tarpaulin is then fixed and tensioned with screws and nylon plugs (not supplied).
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Page 18: Pro Assembly (On Structure)
DIN 7982 3,9X13 DIN 7991 M6X12 7. Assembly Pro (on structure) 7.1 Assembly of the guides Before assembling the guides, the rope must be inserted through them and the rack and pinion guide must be assembled by fixing it with the PVC gaskets of the guide profile. - Page 19 TECHNICAL MANUAL YALTA The veranda feet should be fixed to the structure on which the awning is to be installed. Then, mount the guide on these feet without fully tightening the screws that join the guides to the feet, until the diagonals and parallels of the system are checked after mounting the box and the load profile.
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Page 20: Assembly Of The Box And The Load Profile
7.2 Assembly of the box and the load profile With the tarpaulin unrolled by about 20 cm, the box will be placed in front of the guides by inserting the skate wheels through the rails of the guide, and in turn the rack and pinion through the rack and pinion guide. The rope shall also be introduced into the canvas cover, passing under the redirection pulley. - Page 21 TECHNICAL MANUAL YALTA At the other end of the guide, the pulley support is mounted after passing the rope through the idler pulley. After passing through the guide pulley, the end of the rope is led to the load profile and fed into the load profile by passing through the rope redirection pulley on the skid.
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Page 22: Pro Air Assembly (Cantilever)
8. Pro Air mounting (cantilever) The assembly of the rope on the guides and on the crowns in this type of assembly is similar to the previous case, hence it does not appear in the steps shown below. 8.1 Installation of wall plates LT-40 The wall plates shall be anchored to the wall respecting the dis- tance between the two given below. -
Page 23: Assembly Of The Rails
TECHNICAL MANUAL YALTA 8.4 Assembly of the guides Once the front portal has been installed, the guides are mounted on the front portal and connected to the already hung box. First of all, one of the Pro-Air veranda foot plates (half of the an- chor) is attached to the structure. -
Page 24: Tensioning Of The System
Once we have the structure installed, we will carry out a fine me- asurement and a correct adjustment of the 2 parallel distances at the ends of the awning (green), and of the 2 main diagonals of the system (red), for its correct operation, according to the attached P1=P2+/-3mm diagram. -
Page 25: Tensioning
TECHNICAL MANUAL YALTA Then the route will be made with both ropes as shown in the pic- ture below. 9.2 Tensioning The initial tensioning of the system shall be done by pulling the ropes on both sides until the springs are stretched 3-4cm each. +3/4cm +3/4cm With the springs stretched 3-4 cm from their resting position, the ropes shall be inserted into their respective cleats and fixed. - Page 26 Important Once the system has been tensioned and before opening the awning, the installer must ensure that the rope runs through the raceways of the different pulleys and that it is inside the wings of the crowns of the rolling tube. If this is not the case, the springs will be untensioned in order to get the rope inside the channels and once it is inside the channels, the tension will be applied again.
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Page 27: Fitting The Visors
TECHNICAL MANUAL YALTA 10. Fitting the visors The last step will be to fit the visors of both the box and the load profile. Clip DIN 7982 4,2X38 If the screw DIN 7982 4.2x38 cannot be fitted, the visor can be fixed by means of a screw at the front (not supplied) using the front pin of the box side covers. -
Page 28: Maintenance
11. Maintenance 11.1 Cleaning and care To clean the canvas, we recommend removing the dust that has For best use and extended durability of the screen, it is recom- accumulated without using water, to enable you to remove all the mended to carry out regular maintenance and checks at least surface particles by vacuuming, air blowing, beating or brushing. -
Page 29: Packaging Disposal
TECHNICAL MANUAL YALTA Annex I Disassembly and disposal of packaging and end-of-life product components. Packaging Disposal Important The recycling of the packaging must be carried out by the qualified professional who has installed the product. Paper and cardboard: We advise you to recycle the product packaging responsibly: In waste management, the recycling of paper and cardboard •... - Page 30 Attention Always act with care. Please only use suitable tools that are in perfect condition. •Step 10 •Step 1 Loosen and remove the screws that fix the motor/tip covers to the Remove the covers from the box. box. Detach the end caps and end bushings from the box. •Step 2 •Step 11 Attach the safety straps to the arms, which are almost closed (just...
- Page 31 TECHNICAL MANUAL YALTA Components • Profiles • Screws • Axle • Testeros • • Motor • Supports • • Jgo. arms • End caps • Canvas Our products are mainly made of recyclable materials. It is Important advisable to be informed about the recycling or disposal systems provided for under the current regulations in your country for this product category.
- Page 32 The materials that make up our products offer a wide range of environmental benefits Galvanised steel Galvanised steel is a type of steel which undergoes a certain treatment, at the end of which it is coated with several layers of zinc which protect it, avoiding oxidation. Recycling zinc helps reduce demand for new materials and, as a result, generates considerable energy savings, as it is a metal that constitutes a very valuable and sustainable resource.
- Page 33 TECHNICAL MANUAL YALTA Plastic Plastic recycling provides a sustainable source of raw material for the industry. Its reuse also significantly reduces environmental problems, as it is a non-biodegradable material. HDPE Recycling reduces energy consumption and CO2 emissions, thus mitigating pollution and climate change. There are several types of plastic, so to achieve optimal recycling it is essential to deposit them in clean points where the separation of the different types and their identification will take place.
- Page 34 Giménez Ganga, S.L.U. Polígono Industrial El Castillo C/ Roma, 4 • 03630 Sax (Alicante) • España saxun.com...
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