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Gimenez Ganga saxun Duplex Bioclimatic Pergola P-150 Assembly Instructions Manual

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Assembly instructions
Duplex Bioclimatic Pergola P-150
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Summary of Contents for Gimenez Ganga saxun Duplex Bioclimatic Pergola P-150

  • Page 1 Assembly instructions Duplex Bioclimatic Pergola P-150 4 columns...

  • Page 3: Table Of Contents

    Table of Contents We do not provide the screws for fixing-anchoring to the wall and/or foundations. The fitter must choose the adequate rod/screw/plug/ nut/washer system for fixing and flushing to the foundations and/or wall based on the nature of these surfaces. In any case, the screws must be in stainless steel.

  • Page 4: Installation

    1. Installation 1.1 Installing fixing base columns surface Fixing surface 304 stainless steel column base Code 050214 Measure the foundation in order to make sure that the levelling is correct. Install the base fixings using M-12 screws (not included), with a quality of at least AISI 304 (stainless steel), leaving all bases properly levelled. Once the column bases are installed in place, measure the diagonal lines to ensure both distances are equal.
  • Page 5 ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS Ø14 Column B Column C Closing beam Left beam Right beam Central beam Opening Column D Column A beam...
  • Page 6 Important Make sure you know which end of the left and right beam corresponds to the opening and closing. In the figure, we show the dis- tance from the first pre-drilled hole in the opening and in the closing. Opening Closing 116,00 134,00...

  • Page 7: Assembling The Opening Beam With The A And B Columns And Closing Beam With The C And D Columns

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS 1.2 Assembling the opening beam with the A and B columns and the closing beam with the C and D columns Join the A and B columns to the ends of the opening beam. Join the C and D columns to the ends of the closing beam.
  • Page 8 Keeping the opening and closing beams together with the columns, fasten them to the columns bases on the floor surface using the ULS (ISO 7380) A2 M6x16 mm screws. Proceed as shown in the image. Column D Closing beam Opening beam Column B Column C Column A...

  • Page 9: Assembling The Left Beam With A And C Columns

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS 1.3 Assembling the left beam with A and C columns Join the left beam, to the A and C columns. Follow the screwing sequence. Use the brackets and screws provided. Holder bracket column cap Code 050262 Column simple bracket...

  • Page 10: Assembling The Central Beam

    1.4 Assembling the central beam When mounting the central beam, you should pass the LED con- nectors and motor connection cable through to the closing beam using a purposely pre-drilled hole. Once inserted into the closing beam, take them towards the required column to complete the connection.

  • Page 11: Assembling The Right Beam With B And D Columns

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS 1.5 Assembling the right beam with B and D columns Join the right beam, to the B and D columns. Follow the screwing sequence. Use the brackets and screws provided. Important Tighten the screws with the torque indicated in the maintenance section. Right beam Column simple braclet pergola, beam S 242,5...

  • Page 12: Joining The Surface Manifolds In The Opening And Closing Beam

    1.6 Joining the surface manifolds in the opening and closing beam Opening surface manifold Opening surface manifold Apply the provided sealant between the contact sides of the opening and closing beams and their corresponding surface manifolds. Clip the opening and closing manifolds (same profile, just in an inverted position). You will possibly need to use clamps or wooden blocks to help you with the clipping.
  • Page 13 ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS Important Do not bypass this step, it is very important to seal the manifold joint properly (sealant provided). Sealant Opening Closing Important Create a groove at the ends of the opening manifold, before proceeding with the installation, (use a hammer and a flat screwdriver).

  • Page 14: Installing The Rubber

    1.7 Installing the rubber Opening Closing Installing rubber on the last slat. Installing rubber on the clippable opening gutter. Installed in the opposite way to the rest of lasts. The clippable closing gutter does not have rubber. Installing rubber on the slats (150 slat step). Installing rubber on the slats (150 to 160 slat step).

  • Page 15: Installing "U" Draining Profile, Opening, Closing, Central And Laterals

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS 1.8 Installing “U” draining profile, opening, closing, central and laterals Install the “U” draining profile on the left and right beams. To do it, insert the profile end through the draining hole pre-drilled on col- umns A and B and leave it flush with the beam and columns C and D.

  • Page 16: Drainage Channel Closed Column

    1.9 Drainage channel closed column When the closed column is channelled through the foundations, start by install- ing the column fixings. Calculate the length of the 75 mm PVC drainage pipe, depending on the height of the pergola and the height at which the collecting tray will be installed.

  • Page 17: Installing The Slat, Transmission Plate And Motor Tandem Axle

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS 1.10 Installing the slat, transmission plate and motor tandem axle Before installation of the slats, place the 16,6x11 mm anti-friction caps. To install the slats without LED you will have a set of O-210 pivot-type caps, integrated by a 16,4x25 mm plastic cap and a retractable stain- less steel axle.
  • Page 18 Important Pay attention when installing the slats so there are no errors or confusion in their placement, opening, closing, LED slats, etc.If it was necessary to remove any of the slats, follow the steps described in annex A. Important The central beam transmission plates must be installed simultaneously with the mounting of the slats in duplex pergola panels (install 2 or 3 slats, then install the plates).
  • Page 19 ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS Important The central beam transmission plates must be installed simultaneously with the mounting of the slats in duplex pergola panels (install 2 or 3 slats, then install the plates). To mount the motor there is a tandem axle holding the two central transmission plates. These have two pre-drilled holes and must be in- stalled towards the closing area nearest to the motor area, 5th or 6 th slat.
  • Page 20 When reaching a hole for LED slats, connect the connector and insert it into the beam (as shown in the images below). As for the other slats, the installation is the same, inserting the connector axle into the beam with the LED installation and the retractable axle into the other beam.
  • Page 21 ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS When proceeding to mount the 5th or 6th slat, you will reach the area with the pre-drilled holes in the transmission plates, intended to install the complete tandem axle set with code: 050307. The transmission plates have some pre-drilled holes to mount the driving tandem axle, which should be placed near the closing area.

  • Page 22: Motor Installation

    1.11 Motor installation You should already have the motor on the central beam, unless otherwise specified in the manufacturing order. Steps to join the motor to the transmission plate tandem axle. 1 Move the tandem axle, together with the transmission plates and mounted slats, until the tandem axle carrying mount matches the motor rod.

  • Page 23: Electrical Connections

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS 2. Electrical connections Attention The reception of the operators can be reduced or cancelled by the emission of frequencies that are issued in the same range as our automatisms. The connection of the electrical installation must be in compliance with the rules and regulations of each country (Low voltage electrote- chnical regulation).

  • Page 24: Perimeter Led Installation

    2.4 Perimeter LED installation If the pergola is fitted with perimeter LEDs, an aluminium profile with an LED strip will be installed in the gutters of the pergola. Fit the perimeter LED corner piece shown in the picture on the right to the corners of the pergola with a column.

  • Page 25: Installing Column Cup

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS 3. Installing column cap Once the electric connections are completed, that just leaves the column caps to be installed. This is done by screwing the caps to the vertical brackets using ULS (ISO 7380) A2 M6x16 mm screws. Sealant...

  • Page 26: Maintenance

    4. Maintenance Before assembling, please read the maximum tightening torque for each type of screw, as indicated in this section. When properly done, this periodical cleaning removes from the For best use and extended durability of your pergola, it is recom- surface of the cloth the exogenous agents that can attack the mended to carry out regular maintenance and services at least coating and aluminium, extending the life of the sections and...

  • Page 27: Annex I Removal Of Slats

    ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS Annex I Removing slats If for any reason it was necessary to remove any slat from the P-150 bioclimatic pergola, the steps below must be fol- lowed: - Unscrew the end cap of the slats to be removed and turn the slat so it is possible to see its interior shaft.

  • Page 28: Annex Ii

    Annex II Disassembly and disposal of the packaging and components of the product at the end of its useful life Disposal of packaging Important The packaging must be recycled by the authorised profes- sional who installed the product. We advise you to recycle the product packaging responsibly: Paper and cardboard: In waste management, the recycling of paper and cardboard •...
  • Page 29 ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS Warning Always act with care. Use appropriate tools which are in perfect condition. • Étape 1 • Étape 6 Disconnect the electricity. ¡ATTENTION! Shut off the energy Dismantle the slats. supply before disconnecting any cables. •...
  • Page 30 This symbol means that the product must not be disposed of together with household waste as it must be collected separately for recovery, reuse or recycling in accordance with local regulations. In compliance with European Directive 2012/19/EU, waste electrical and electronic equipment (WEEE) can become a serious environmental problem if not managed properly.
  • Page 31 ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS Cables The recycling of electrical cables prevents the contamination that can come from these elements. Its re- cycling allows for the subse- quent use of the copper, aluminium and brass from the cables, once they are separated from their plastic insulation. Electrical and electronic waste must be taken to clean points for proper recycling Plastic Plastic recycling provides a sustainable source of raw material for the...

  • Page 32: Annex Iii

    Annex III Certificate of guarantee The Saxun bioclimatic pergola is composed of a waterproof Tests carried out following the requirements of international structure with adjustable aluminium slats, driven by a motor. standards, involving parameters such as wind resistance and loads of rain or snow, demonstrate the excellent performance of Its main structure is made of 6063 T5 alloy aluminium profiles, our bioclimatic pergolas against the most adverse conditions.
  • Page 33 ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS Warranty: Saxun only guarantees these results in cases where the pergola The warranty period for Saxun pergolas is 3 calendar years from has been correctly installed and assembled and properly main- the date that the product is supplied, with the date being that tained.

  • Page 34: Bioclimatic Pergola Installation Check Sheet

    Client: Order/Quote: Prior to placement of columns Squaring and parallel alignment of bases for anchoring to floor slab Strength of attachment of bases for anchoring to floor slab Accurate levelling of bases for anchoring to floor slab Prior to installation of slats Strength of wall fasteners Confirm accurate plumbing of columns Confirm accurate levelling of beams...
  • Page 35 ASSEMBLY INSTRUCTIONS DUPLEX BIOCLIMATIC PERGOLA P-150 4 COLUMNS...
  • Page 36 Giménez Ganga, S.L.U. Polígono Industrial El Castillo C/ Roma, 4 • 03630 Sax (Alicante) • España saxun.com...

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Saxun p-150

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