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Gimenez Ganga saxun Bioclimatic Pergola P-150 CR Assembly Instructions Manual

2 columns parallel to the wall
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Assembly instructions
Bioclimatic Pergola P-150 CR
2 columns parallel to the wall
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Summary of Contents for Gimenez Ganga saxun Bioclimatic Pergola P-150 CR

  • Page 1 Assembly instructions Bioclimatic Pergola P-150 CR 2 columns parallel to the wall...

  • Page 3: Table Of Contents

    Table of Contents We do not provide the screws for fixing-anchoring to the wall and/or foundations. The fitter must choose the adequate rod/screw/plug/ nut/washer system for fixing and flushing to the foundations and/or wall based on the nature of these surfaces. In any case, the screws must be in stainless steel.
  • Page 4 Before assembly Check the slope of the ground and verify the total height of your pergola 3D scale plan in order to line up the S surface and beam fixtures correctly with the wall. Warning: Leave 100 mm free at each end of the beam to allow the slats to rotate correctly.
  • Page 5 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL To obtain the 90º angle with the wall, follow the steps indicated 2.000 below: 1 Mark the total width of the pergola on the wall where it will be installed.

  • Page 6: Installation Of The Closure Beam And Columns

    1. Installation of the closure beam and columns 1.1 Fixing the closure beam Use the two mitred cut ends of the beam to make the holes that will allow us to fix the beam to the wall. Attach the beam to the wall with a maximum distance between attachment points of 500 mm in the gutter area so that they are con- cealed.

  • Page 7: Attachment Of The Base To The Column

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL 1.2 Attachment of the base to the column Place the base on the column and screw it to the inner Place over the screw DIN 933 A2 M12x50, which will reinforcement plates of the column using DIN 933 A2 allow the height of the column to be adjusted, and tighten M8x16 screws and DIN 125 A2 M8 washers (1).

  • Page 8: Positioning Of The Reinforcement Brackets

    1.3 Positioning of the reinforcement brackets Once the column has been bolted to the base, fit the reinforcement bracket, dropping it on top of the column. Then screw a coupling piece of the cover profile onto the reinforcement bracket using a DIN 933 A2 M6x25 screw. Finally, place the column in its position in the assembly.

  • Page 9: Electrical Pre-Installation

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL 1.4 Electrical pre-installation Important All the wiring (motor, LEDs, Bluetooth, etc.) that needs to be routed through the beams to the columns should be taken into account at this point in the assembly and the outlets should be cleared before continuing with the rest of the assembly. Verify the position of the LED slats in order to pre-install the cabling all the way to the holes.

  • Page 10: Installation Of Beams

    2. Installation of the beams 2.1 Beam to column assembly Screw 2 DIN (ISO 7978) A2 M8x50 screws with DIN 125 A2 M8 washers to the two upper screw holders at both ends of the beams, leav- ing a gap of 3 cm between the screw head and the start of the beam. With two columns in position in the assembly, rest the bolts of the beams on the columns.

  • Page 11: Assembly Of The Side Beams With The Closure Beam

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL 2.2 Assembly of the side beams with the closure beam When the two sides have been assembled, they will be joined to the closure beam fixed to the wall. The closure beam has brackets on the ends, where the right and left beams are to be inserted and fixed in place with USL (ISO 7380) A2 M6x16 mm screws (line up the mitres correctly when tightening th e screws).

  • Page 12: Installation Of The Opening Beam

    2.3 Installation of the opening beam Screw two DIN (ISO 7978) A2 M8x50 screws with M8 DIN 125 A2 washers to the two upper screw holders at both ends of the beam, leaving a gap of 3 cm between the screw head and the start of the beam. Place the beam on the columns, and the remaining screws and washers.

  • Page 13: Combination With Closed Column

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL 2.3.1 Combination with closed column 1. Assembly of beams and columns. The beams are connected to the closed columns by means of four washers, four DIN 933 A2 M8x40 screws and two ULS (ISO 7380) A2 M6x16 screws.
  • Page 14 2. Fixing the inverted "U" profile to the floor With the inverted "U" profile already mounted, fix it to the column bases of the foundation using the (ISO 7380) a2 M6x16mm screws. ULS (ISO 7380) A2 M6x16 Cod. 051103 3. Installation of cover fittings With the structure assembled, we will install the fittings for the top covers of the closed columns.

  • Page 15: Levelling Of The Structure

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL 2.4 Levelling the structure If, once the structure is anchored, the beams are not level, loosen the 8 screws connecting the base to the column, so that Screw in the M12 screw to raise the column until the beam is the column slides over the base.

  • Page 16: Installation Of Surface Manifolds

    2.5 Instalación colectores de superficie Apply the provided sealant between the contact sides of the opening and closing beams and their corresponding surface manifolds. Join the manifolds of the opening and closing surface by clipping them to the adapters. Importante Do not bypass this step, it is very important to seal the manifold joint properly (sealant provided).

  • Page 17: Installation Of Gomme Parts

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL 2.6 Installation of gomme parts Apply the included sealant between the mating faces of the clip-on adapters or OPENING and CLOSING beams, and their respective clip-on manifolds. Clip the opening and closing manifolds (same profile, just in an inverted position). You will possibly need to use clamps or wooden plugs to help you with the clipping.

  • Page 18: Drainage

    3. Drainage 3.1 Installation Profilé “U” Start by installing the “U” profile with the pre-mounted motor on the LEFT beam. To do this, it will be necessary to insert the profile end through the pre-drilled draining hole in the B column. Install the “U” profile on the other side following the same procedure. The aluminium profile of the "U"...

  • Page 19: Installation Of Drainage Parts

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL 3.2 Installation of drainage parts Before starting the installation, it is important to clean the drainage parts and gutters so that the silicone adheres perfectly to the surfac- Advertencia Be very careful when installing the drainage pieces in the open columns, so as not to make any mistakes that could affect the water channelling.
  • Page 20 The corner between the extension piece and the gutter Repeat the process with the other gutter extension piece must then be sealed. if required for the column assembly. To do this, apply silicone (lines in red) and go over it, mak- To insert it, rotate and place one end behind the exten- ing sure that no gaps are left unsealed.
  • Page 21 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL 2. Collecting tray Once the gutter extensions have been installed, the collecting tray should be installed, which will be necessary in the following cases: When a mitre is required to connect the gutters of two adjoining •...
  • Page 22 Place the collecting tray under the gutter extensions. Seal all the joints between the gutter extensions and the collecting tray (marked in red in the picture) with Screw into the reinforcement bracket using two DIN 933 silicone. M6x10 screws and two DIN 9021 A2 M6 washers. Look over it to make sure that no gaps are left unsealed.

  • Page 23: Drainage Channel Closed Column

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL 3.2.1 Drainage channel closed column When the closed column is channelled through the foundations, start by install- ing the column fixings. Calculate the length of the 75 mm PVC drainage pipe, depending on the height of the pergola and the height at which the collecting tray will be installed.

  • Page 24: Installation Of Slats

    4. Installing the slats 4.1 Installing the slats With the structure assembled, and before installing the slats, fit the 16.8x11 mm anti-friction bushings. To install the slats without LED you will have a set of O-210 pivot system caps, integrated by a 16,4x25mm plastic cap and a retractable stainless steel axle.
  • Page 25 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL Important Pay attention when installing the slats so there are no errors or confusion in their placement, opening, closing, LED slats, etc. If it was necessary to remove any of the slats, follow the steps described in Annex A. Start installing the slats from the opening side and from the top part of the pergola.
  • Page 26 Cuando se llegue al orificio donde van las lamas con LED realizar la conexión del conector e introducirlo en el interior de la viga (como se muestra en las imágenes posteriores). Al igual que en el resto de lamas, la instalación se realizará de igual manera, introduciendo el eje del conector en la viga que lleve la insta- lación de LED y en la otra viga el eje retráctil.

  • Page 27: Installation Of Transmission Plate

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL 4.2 Installing the transmission plate Gutter extensions With the slats already in the structure, install the two transmission plates in the slat end caps. One of the slats will include an integrated support with a motor fixing stud.
  • Page 28 Steps to join the motor to the transmission plate. Insert the tip of the motor piston rod into the operation delta plate stud. Mount the nut on the transmission plate stud so the motor does not slip out. Move the motor opening the pergola until the bracket can be screwed on the beam threaded holes. Importante The motor bracket could be different to the one in the image;...

  • Page 29: Electrical Connections

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL 5. Electrical connections Attention The reception of the operators can be reduced or cancelled by the emission of frequencies that are issued in the same range as our automatisms. The connection of the electrical installation must be in compliance with the rules and regulations of each country (Low voltage electrote- chnical regulation).

  • Page 30: Perimeter Led Installation

    5.4 Perimeter LED installation If the pergola is fitted with perimeter LEDs, an aluminium profile with an LED strip will be installed in the gutters of the pergola. Fit the perimeter LED corner piece shown in the picture on the right to the corners of the pergola with a column.

  • Page 31: Installation Of Covers

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL 6. Installation of covers Left-hand clipping Right-hand clipping 6.1 Trim Cover Position the trim profile in front of the column in the correct position, with the left-hand clipping on the left and the right-hand clipping on the right.

  • Page 32: Top Cover

    Slightly unscrew the screw on the upper part of the right-hand clipping piece of the trim profile in order to be able to put the profile in place. Then tighten the screws again until the column is completely closed. 6.2 Top cover When all the column caps have been installed, it will be neces- After the electric connections are completed, installing the sary to seal their joints with the sealant provided, as mentioned...

  • Page 33: Maintenance

    ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL 7. Maintenance Before assembling, please read the maximum tightening torque for each type of screw, as indicated in this section. When properly done, this periodical cleaning removes from the For best use and extended durability of your pergola, it is recom- surface of the cloth the exogenous agents that can attack the mended to carry out regular maintenance and services at least...
  • Page 34 Annex I Disassembly and disposal of the packaging and components of the product at the end of its useful life Disposal of packaging Important The packaging must be recycled by the authorised profes- sional who installed the product. We advise you to recycle the product packaging responsibly: Paper and cardboard: In waste management, the recycling of paper and cardboard •...
  • Page 35 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL Warning Always act with care. Use appropriate tools which are in perfect condition. • Étape 1 • Étape 6 Disconnect the electricity. ¡ATTENTION! Shut off the energy Dismantle the slats. supply before disconnecting any cables.
  • Page 36 This symbol means that the product must not be disposed of together with household waste as it must be collected separately for recovery, reuse or recycling in accordance with local regulations. In compliance with European Directive 2012/19/EU, waste electrical and electronic equipment (WEEE) can become a serious environmental problem if not managed properly.
  • Page 37 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL Cables The recycling of electrical cables prevents the contamination that can come from these elements. Its re- cycling allows for the subse- quent use of the copper, aluminium and brass from the cables, once they are separated from their plastic insulation. Electrical and electronic waste must be taken to clean points for proper recycling Plastic Plastic recycling provides a sustainable source of raw material for the...
  • Page 38 Annex II Certificate of guarantee The Saxun bioclimatic pergola is composed of a waterproof Tests carried out following the requirements of international structure with adjustable aluminium slats, driven by a motor. standards, involving parameters such as wind resistance and loads of rain or snow, demonstrate the excellent performance of Its main structure is made of 6063 T5 alloy aluminium profiles, our bioclimatic pergolas against the most adverse conditions.
  • Page 39 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL Warranty: Saxun only guarantees these results in cases where the pergola The warranty period for Saxun pergolas is 3 calendar years from has been correctly installed and assembled and properly main- the date that the product is supplied, with the date being that tained.
  • Page 40 Client: Order/Quote: Prior to placement of columns Squaring and parallel alignment of bases for anchoring to floor slab Strength of attachment of bases for anchoring to floor slab Accurate levelling of bases for anchoring to floor slab Prior to installation of slats Strength of wall fasteners Confirm accurate plumbing of columns Confirm accurate levelling of beams...
  • Page 41 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL Notes...
  • Page 42 Notes...
  • Page 43 ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA P-150 CR 2 COLUMNS PARALLEL TO THE WALL Notes...
  • Page 44 Giménez Ganga, S.L.U. Polígono Industrial El Castillo C/ Roma, 4 • 03630 Sax (Alicante) • España saxun.com...

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