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Perkins 1100D Series
Models NK, NL and NM
Engine Specification Manual
Mechanical FIE only
1104D-44
1104D-44T
1104D-44TA
Developed to meet EEC off-road mobile machinery Stage IIIA and EPA off-road Tier 3 legislation
TPD1599 Issue 6
Perkins Confidential:YELLOW
1100 Series, 1104D, Mechanical FIE
Engine Specification Manual, TPD1599 Issue 6, January 2009
Publication TPD1599 Issue 6.
© Proprietary information of Perkins Engines Company Limited, all rights reserved.
The information is correct at the time of print.
Published in January 2009 by Marketing Support Services.
Four cylinder diesel engines for
agricultural, industrial, construction
and material handling applications
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Summary of Contents for Perkins 1100D Series

  • Page 1 Engine Specification Manual, TPD1599 Issue 6, January 2009 Publication TPD1599 Issue 6. © Proprietary information of Perkins Engines Company Limited, all rights reserved. The information is correct at the time of print. Published in January 2009 by Marketing Support Services.
  • Page 2: Technical Data

    Chapters 1 General information 2 The engine range 3 Engine specification 4 Options 5 Accessories 6 Technical data The following pages contain a detailed table of contents...
  • Page 3: Table Of Contents

    Contents 1 General information Introduction ..................1 Mechanical FIE..................1 How to use the manual ..
  • Page 4 1100 Series, 1104D, Mechanical FIE General arrangement drawings Naturally aspirated 1104D-44 - Left view................12 1104D-44 - Front view ...
  • Page 5 1100 Series, 1104D, Mechanical FIE Flywheel housings Non-stressed cylinder block ..............33 Stressed cylinder block ................33 Flywheel housing design ...
  • Page 6 1100 Series, 1104D, Mechanical FIE Starter motors Starter motor branding ................58 E0191 - 12V 5 kW RHS suitable for dry back end only (for SAE 3 housing) ..... 58 E0201 - 24V 4,5 kW RHS ..
  • Page 7 1100 Series, 1104D, Mechanical FIE Lubricating oil filler and breather Top cover, breathers and lubricating oil fillers ..........75 Breather branding................. 75 Breather system options.
  • Page 8 1100 Series, 1104D, Mechanical FIE Fans and extensions M0003/M0004/M0005/M0006 - Fan extension ..........96 M2203 to M2206 - Fan 6 blade pusher............96 M2323 to M2326, M3323 to M3326 and M4326 - 10 blade (puller) ...
  • Page 9 1100 Series, 1104D, Mechanical FIE Manifolds, elbows and air filters for turbocharged engines Exhaust hardware ................116 S0100 - Side mounted turbo, RHS, exhaust forward, no exhaust elbow, cross over pipe to rear, end ...
  • Page 10 1100 Series, 1104D, Mechanical FIE Exhaust outlet and elbow Exhaust hardware ................131 U0300 - Centre side ................131 U0301/U0303/U0304 - Centre side, with vertical elbow .
  • Page 11 Labels ZY003 - Emissions, label LHS block, front low and Perkins decal ......158 ZY004 - Emissions, label LHS block, rear low and Perkins decal......158 ZY005 - Emissions, label RHS block, front low and Perkins decal ...
  • Page 12 1100 Series, 1104D, Mechanical FIE Power curves 1104D-44 - T2968, (non-balanced) ............167 1104D-44 - T2969, (balanced) .............. . 169 1104D-44T - T2970, (non-balanced) ...
  • Page 13 1100 Series, 1104D, Mechanical FIE Heat Balance 1104D-44 Curve number T2968 (non-balanced) ..........214 1104D-44 Curve number T2969 (balanced)..........214 1104D-44T Curve number T2970 (non-balanced) .
  • Page 14 1100 Series, 1104D, Mechanical FIE Air flow data tables 1104D-44 Curve number T2968 (non-balanced) .......... . 225 1104D-44 Curve number T2969 (balanced) ..........225 1104D-44T Curve number T2970 (non-balanced)..
  • Page 15 1100 Series, 1104D, Mechanical FIE Power take-off Crankshaft PTO.................. 240 Side mounted PTO position ..............241 Customer supplied pumps..
  • Page 16 1100 Series, 1104D, Mechanical FIE Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 17: General Information

    General information Introduction Mechanical FIE The 1100D Series range of four cylinder engines is developed to meet EPA Tier 3 and EEC Stage IIIA off highway emissions legislation. EU Stage IIIA: 1104D-44, 1104D-44T and 1104D-44TA US EPA Tier 3: 1104D-44T and 1104D-44TA...
  • Page 18: How To Use The Manual

    1100 Series, 1104D, Mechanical FIE How to use the manual All the information needed to specify an engine for an application can be found in chapters 2 to 6. Use the chapters as follows: The manual is designed to be user friendly and includes compatibility information and symbols in the options and accessories tables to assist the user to correctly specify an engine specification.
  • Page 19: Creating An Engine Specification

    2 The Cameleon method Project engine specifications selected from this manual can be created using the Perkins ‘Cameleon’ configurator. Specifications will be automatically checked for compatibility. Those which are confirmed as acceptable will be issued with a unique engine list number.
  • Page 20: Abbreviations And Codes Abbreviations

    Left hand side, when viewed from the flywheel end of the engine Naturally aspirated NORF New option request form (part of revised DC process) Perkins Data Link Power take off Right hand side, when viewed from the flywheel end of the engine Society of Automotive Engineers...
  • Page 21: The Engine Range

    1100 Series, 1104D, Mechanical FIE The engine range The 1100D Series range of four cylinder engines is developed to meet EPA Tier 3 and EEC Stage IIIA off highway emissions legislation. The Mechanical range specifically targets: EU Stage IIIA: 1104D-44, 1104D-44T and 1104D-44TA US EPA Tier 3: 1104D-44T and 1104D-44TA The engines have been developed to ISO TR 14396.
  • Page 22 1100 Series, 1104D, Mechanical FIE Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 23: Engine Specification

    1100 Series, 1104D, Mechanical FIE Engine specification Mandatory specification requirements All engines must be specified using option codes. A selection must be made for All options even if the option is ‘not required’. Before selecting an option read carefully any notes relating to the option. These will indicate any restrictions if this option is chosen.
  • Page 24: Sub Application Codes

    1100 Series, 1104D, Mechanical FIE Sub application codes Agricultural Industrial Application group/sub-application Code Application group/sub-application Code Tractors wheeled AGR20 Industrial - other IND42 Tractors fast AGR21 Snow blowers IND43 Special harvesters AGR22 Snow groomers IND44 Combine harvesters AGR24 Compressors IND50 Lawn and garden AGR25 Petroleum industry...
  • Page 25: Option Selection Procedure

    Once the specification has been drafted, it can be transferred to the engine order form, which is available from Perkins. To enable the specification to be processed, additional information is required relating to the application into which the engine is to be installed.
  • Page 26: Option And Accessory Selection

    Maximum torque speed power 95,0 38,0 Idle speeds (high/low power) 63,9 Estimated machine load factor is: 63 9 , × -------------- - 129 5 , If further assistance is required please contact Perkins Applications department. Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 27: Option Selection Template

    1100 Series, 1104D, Mechanical FIE Option selection template Ref. Option group Description code Rating Option selection needed Option selection needed Fan drive Option selection needed Crank pulley Option selection needed Fan and extensions Option selection needed Alternator Option selection needed Alternator branding Option selection needed Belt driven auxiliaries...
  • Page 28: General Arrangement Drawings

    1100 Series, 1104D, Mechanical FIE General arrangement drawings Naturally aspirated 1104D-44 - Left view 677,9 663,2 531,1 55,6 47,6 186,3 THERMOSTAT Ø 51 Ø 54 140,2 Ø 94,0 216,7 229,6 365,4 431,8 479,5 530,8 567,7 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 29: 1104D-44 - Front View

    1100 Series, 1104D, Mechanical FIE 1104D-44 - Front view WIDTH 251,3 120,2 13,5 Ø 40 ALTERNATOR PULLEY Ø 82,5 EFF. FAN PULLEY Ø 160 EFF. CRANK PULLEY Ø 200 EFF. 131,7 131,7 201,9 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 30: 1104D-44 - Right View

    1100 Series, 1104D, Mechanical FIE 1104D-44 - Right view 608,2 FIRST GROOVE 393,6 Ø 63,9 3-HOLES Ø 11 EQUISPACED } 43,3 ON A 100 P.C.D. 55,6 47,6 216,7 431,8 479,5 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 31: 1104D-44 - Rear View

    1100 Series, 1104D, Mechanical FIE 1104D-44 - Rear view Ø 77,5 AIR INLET Ø 40,0 12-M10 X 1,5 X 20 DRILL PATTERN FLANGE PATTERN TO NO 3 S.A.E. Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 32: 1104D-44 - Plan View

    1100 Series, 1104D, Mechanical FIE 1104D-44 - Plan view 43,3 464,2 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 33: Top Mounted Turbocharger Engines

    1100 Series, 1104D, Mechanical FIE Top mounted turbocharger engines 1104D-44T - Left view 428,5 186,3 Ø 50,6 THERMOSTAT 216,8 365,4 542,9 618,2 638,5 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 34: 1104D-44T - Front View

    1100 Series, 1104D, Mechanical FIE 1104D-44T - Front view 269,4 225,1 120,2 150,4 13,5 Ø 40 ALTERNATOR PULLEY Ø 82,5 EFFECTIVE FAN PULLEY Ø 160 EFFECTIVE Ø 54 10° COOLANT INLET CRANK PULLEY Ø 200 EFFECTIVE 4 HOLES 7/16 -20 UNF ON 95.3 PCD 95,3 95,3...
  • Page 35: 1104D-44T - Right View

    1100 Series, 1104D, Mechanical FIE 1104D-44T - Right view 608,4 FIRST GROOVE 531,1 478,4 INLET 249,9 EXHAUST NOTE: TURBO CONNECTIONS ARE SUBJECT TO CHANGE 28,6 543,3 562,8 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 36: 1104D-44T - Rear View

    1100 Series, 1104D, Mechanical FIE 1104D-44T - Rear view 269,4 150,4 223,4 91,5 Ø 40 Ø 87,2 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 37: 1104D-44T - Plan View

    1100 Series, 1104D, Mechanical FIE 1104D-44T - Plan view 663,2 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 38: Side Mounted Turbocharger Engines

    1100 Series, 1104D, Mechanical FIE Side mounted turbocharger engines 1104D-44TA - Left view 677,9 663,2 531,1 55,6 47,6 186,3 55,5 Ø 54 140,2 Ø 94 216,7 229,6 365,4 431,8 479,5 530,8 567,7 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 39: 1104D-44Ta - Front View

    1100 Series, 1104D, Mechanical FIE 1104D-44TA - Front view FAN PULLEY 267,6 120,2 Ø 160 EFF. 13,5 Ø 40 ALTERNATOR PULLEY Ø 83 EFF. CRANK PULLEY Ø 200 EFF. 128,4 128,4 201,9 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 40: 1104D-44Ta - Right View

    1100 Series, 1104D, Mechanical FIE 1104D-44TA - Right view 608,2 1ST GROOVE 393,6 Ø 51 119,7 47,6 55,6 216,7 431,8 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 41: 1104D-44Ta - Rear View

    1100 Series, 1104D, Mechanical FIE 1104D-44TA - Rear view 248,5 91,5 Ø 77,5 Ø 40 Ø 60 O.D. INLET Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 42: 1104D-44Ta - Plan View

    1100 Series, 1104D, Mechanical FIE 1104D-44TA - Plan view 3 HOLES M10 THRU 346,5 ON 100 P.C.D. 356,6 464,20 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 43: Options Mechanical Options

    1100 Series, 1104D, Mechanical FIE Options Mechanical options Introduction This chapter contains all information relating to the options for the 1104D Mechanical FIE engine range. Before specifying an option read carefully any notes relating to the option as these will indicate any restrictions if this option is chosen.
  • Page 44: Naturally Aspirated - Non-Balanced

    1100 Series, 1104D, Mechanical FIE Maximum intermittent ratings Naturally aspirated - non-balanced Max. rating kW (bhp) Torque Nm Engine type Max. TBU % Power curve Option code @ rev/min @ rev/min 1104D-44 55.9 @ 2200 265 @ 1700 9.05 T2968 A0102 utilise 1.
  • Page 45: Turbocharged - Non-Balanced

    1100 Series, 1104D, Mechanical FIE Turbocharged - non-balanced Max. rating kW (bhp) Torque Nm Engine type Max. TBU % Power curve Option code @ rev/min @ rev/min 57,5 @ 2200 309 @ 1400 24.10 T3060 A0202 57,5 @ 2300 309 @ 1400 29.29 T3060 A0216...
  • Page 46: Turbocharged, Air To Air Charge Cooled - Non-Balanced

    1100 Series, 1104D, Mechanical FIE Turbocharged, air to air charge cooled - non-balanced Max. rating kW (bhp) Torque Nm Engine type Max. TBU % Power curve Option code @ rev/min @ rev/min 70.0 @ 2200 395 @ 1400 T3500 A0326 70.0 @ 2300 395 @ 1400 T3500...
  • Page 47: Ecm

    1100 Series, 1104D, Mechanical FIE Description Option Not required (mechanical engines only) AM000 AM000 - Not required Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 48: Adaptor Plate

    1100 Series, 1104D, Mechanical FIE Adaptor plate Description Option Not required B0000 B0000 - Not required Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 49: Flywheel Housings

    1100 Series, 1104D, Mechanical FIE Flywheel housings Non-stressed cylinder block Description Option Not required, customer to supply housing with LHS starter C0050 Not required, customer to supply housing with RHS starter C0051 Cast iron SAE 3, 156,4 mm (6.16 in) deep, RHS starter C0001 Cast iron SAE 3, 135,0 mm (5.32 in) deep, RHS starter C0002...
  • Page 50: Flywheel Housing Design

    1100 Series, 1104D, Mechanical FIE Flywheel housing design 11.25 22.5 22.5 16 HOLE 8 HOLE SPACING SPACING 12 HOLE SPACING U1015 Note: If a bell housing or similar component is to fitted to a flywheel housing in this chapter, refer to the data in the table below.
  • Page 51: C0002 - Cast Iron Sae 3, 135,0 Mm (5.32 In) Deep

    1100 Series, 1104D, Mechanical FIE C0002 - Cast iron SAE 3, 135,0 mm (5.32 in) deep 238,1 238,1 47,6 55,6 starter motor mounting ø 38 4-M12 X 1,75 X 24 both sides 30° 12-M10 X 1,5 X 20 drill pattern flange pattern to NO.3 S.A.E.
  • Page 52: C0010 - Cast Iron Sae 3, 135,0 Mm (5.32 In) Deep, Lhs Starter

    1100 Series, 1104D, Mechanical FIE C0010 - Cast iron SAE 3, 135,0 mm (5.32 in) deep, LHS starter 238,1 238,1 214,4 47,6 19,1 starter motor mounting 12-M10 X 1,5 X 20 drill pattern FLANGE AND SPIGOT TO NO.3 S.A.E. 4-M12 X 1,75 X 24 BOTH SIDES 30°...
  • Page 53: C0022 - Cast Iron Sae 3, 156,4 Mm (6.16 In) Deep, Rhs Starter

    1100 Series, 1104D, Mechanical FIE C0022 - Cast iron SAE 3, 156,4 mm (6.16 in) deep, RHS starter 238,1 238,1 156,4 47,6 55,6 12-M10 X 1,5 X 20 starter motor mounting drill pattern FLANGE AND SPIGOT TO NO.3 S.A.E. 4-M12 X 1,75 BOTH SIDES 45°...
  • Page 54: C0027 - Cast Iron Sae 3, 135,0 Mm (5.32 In) Deep, Rhs Starter, With Adaptor To Convert From Sae 3 To Sae 4

    1100 Series, 1104D, Mechanical FIE C0027 - Cast iron SAE 3, 135,0 mm (5.32 in) deep, RHS starter, with adaptor to convert from SAE 3 to SAE 4 1-M10 X 1,5 X 20 62,5 98,48 88,95 ø 98,43 X 5-deep ø...
  • Page 55: C0030 - Cast Iron Sae 3, 84,0 Mm (3.31 In) Deep, Rhs Starter

    1100 Series, 1104D, Mechanical FIE C0030 - Cast iron SAE 3, 84,0 mm (3.31 in) deep, RHS starter 238,1 238,1 84,1 12-M10 X 1,5 X 20 47,6 14,3 drill pattern, flange and spigot to No.3 S.A.E. ø 38,1 4-M12 X 1,75 both sides 45°...
  • Page 56: C0033 - Cast Iron Sae 3, 81,0 Mm (3.18 In) Deep, Lhs Starter

    1100 Series, 1104D, Mechanical FIE C0033 - Cast iron SAE 3, 81,0 mm (3.18 in) deep, LHS starter 151,5 15,9 50,8 55,5 4-1/2-13 UNC X 22 both sides 10,8 88,95 ø 88,90 214,7 11-3/8-16 UNC X 22 DEEP holes spaced as for 12 equi-spaced 10,8 62,6...
  • Page 57: C0037 - Cast Iron Sae 3, 156,4 Mm (6.16 In) Deep, Rhs Starter

    1100 Series, 1104D, Mechanical FIE C0037 - Cast iron SAE 3, 156,4 mm (6.16 in) deep, RHS starter 156,4 both sides 55,6 47,6 128,6 218,1 starter motor 12 - M10 x 1,5 x 20 equispaced drilled pattern flanged ø 38,1 and spigot PTO No.
  • Page 58: Flywheels

    1100 Series, 1104D, Mechanical FIE Flywheels Non-stressed cylinder block Description Option Not required D0000 For Centaflex couplings D0003 For SAE, Borg and Beck, twin disc clutches without pilot bearing housing D0004 As D0004 but with pilot bearing housing D0005 For 12/13 in American Borg and Beck clutches D0006 For Clark 18000 torque converters D0008...
  • Page 59: Stressed Cylinder Block

    1100 Series, 1104D, Mechanical FIE Stressed cylinder block Description Option Not required D0000 For Borg Warner torque converters D0014 For customer transmissions D0055 For customer transmissions D0056 For customer transmissions D0062 For customer transmissions D0063 For customer transmissions D0065 For customer transmissions D0066 For customer transmissions D0067...
  • Page 60: D0003 - For Centaflex Couplings

    1100 Series, 1104D, Mechanical FIE D0003 - For Centaflex couplings &&&&D0003 81,6 15° 54,3 32,8 45° 15° 15° 6 - 'a' M16 x 2 x 32 on 165,1 P.C.D. 6 - 'b' M12 x 1,75 x 2 equispaced on 165,1 P.C.D. Mass 31,98 kg Inertia mk²...
  • Page 61: D0005 - As D0004 But With Pilot Bearing Housing

    1100 Series, 1104D, Mechanical FIE D0005 - As D0004 but with pilot bearing housing YB&&D0005B 86,8 8- 3 8 -24UNF x 25,4 70,9 equispaced on 56,6 333,38 P.C.D. 54,2 32,8 8- 3 8 -24UNF x 25,4 equispaced on 295,28 P.C.D. 8-M8 x 1,25 x 14,3 equispaced on 203,2 P.C.D.
  • Page 62: D0008 - For Clark 18000 Torque Converters (Non Stressed)

    1100 Series, 1104D, Mechanical FIE D0008 - For Clark 18000 torque converters (non stressed) Ø 11 C/BORED Ø 25,4 X 4,8 EQUI-SPACED ON A 342,9 P.C.D. 51,2 32,8 68,7 MASS 19,88 INERTIA 0,43 kg m 1,71 kg m A1063 Flywheel 3122A032, starter ring 126 tooth 31162121 (assembly 411D127) D0014 - For Borg Warner torque converters (non stressed) 6-5/16 - 18 UNC X 19 69,06...
  • Page 63: D0014 - For Borg Warner Torque Converters (Stressed)

    1100 Series, 1104D, Mechanical FIE D0014 - For Borg Warner torque converters (stressed) D0014 21.2 6 - 5/16 - 18 UNC x 22 14.8 equi-spaced on 319.1 P.C.D. Mounting face for starter motor 32.8 19.6 27.6 Mass 22,6 kg 35.4 Inertia mk²...
  • Page 64: D0030 - For Allison At545 Transmissions

    1100 Series, 1104D, Mechanical FIE D0030 - For Allison AT545 transmissions Drawing not available at time of print D0044 - For SAE transmissions 120,2 102,7 32,8 -24UNF X 25,4 equispaced 54,2 on 333,4 P.C.DIA. 67,7 80,4 3122E136 flywheel, 31162121 starter ring. Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 65: D0045 - For Spicer Transmissions

    1100 Series, 1104D, Mechanical FIE D0045 - For Spicer transmissions 8-M8 X 1,25 X 16 55,6 equispaced on 360 P.C.DIA. 32,8 71,19 69,49 Mass 23,3 Inertia 0,47 kg m 1,89 kg m 3122A141 flywheel 31162121 Starter ring D0046 - For hydrostatic transmission A&&&D0046 89,2 81,2...
  • Page 66: D0048 - For Wet Backend, 122 Tooth Starter Ring

    1100 Series, 1104D, Mechanical FIE D0048 - For wet backend, 122 tooth starter ring D0052 - For ZF auto transmissions Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 67: D0053 - For Various Transmissions

    1100 Series, 1104D, Mechanical FIE D0053 - For various transmissions D0055 - For customer transmission Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 68: D0056 - For Customer Transmission

    1100 Series, 1104D, Mechanical FIE D0056 - For customer transmission D0061 - For customer transmission Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 69: D0062 - For Customer Transmission

    1100 Series, 1104D, Mechanical FIE D0062 - For customer transmission D0063 - For customer transmission 35,2 C/BORE 24 X 12 EQUISPACED ON 254 PCD 13,7 52,9 6-M8 X 1,25 X 19 EQUISPACED ON 342 P.C.D. Flywheel mass = 21,95 kg SECTION A-A Flywheel and stater ring mass = 23,66 kg Flywheel inertia mk²...
  • Page 70: D0064 - For Customer Transmission

    1100 Series, 1104D, Mechanical FIE D0064 - For customer transmission D0065 - For customer transmission Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 71: D0066 - For Customer Transmission

    1100 Series, 1104D, Mechanical FIE D0066 - For customer transmission 63,8 58,8 46,6 14,8 4 - M10 x 1,0 x 15 6 - M10 x 1,5 x 15 21,2 Mounting face starter motor 32,8 Mass 26,8 Inertia mk 0,382 kgm 1,528 kgm 3121K133 flywheel 0410236 starter ring D0067 - For customer transmission...
  • Page 72: D0068 - For Customer Transmission

    1100 Series, 1104D, Mechanical FIE D0068 - For customer transmission R&&&D0068 19,6 16,4 Mounting face for starter motor 21,2 32,8 - 18 UNC X 22 14,8 equispaced on 333,375 P.C.D. Mass: 22,8 Inertia : mk² 0,456 GD²: 1,824 3121E141 flywheel, 0410236 starter ring D0069 - For customer transmission Drawing not available at time of print Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 73: D0070 - For Zf115 Transmission

    1100 Series, 1104D, Mechanical FIE D0070 - For ZF115 transmission 94,7 86,4 Ø 11 equispaced 28,8 on 333,4 P.C.D. 32,7 72,9 Mass 43,33 Inertia mk² 0,81 kgm² GD² 3,24 kgm² 3122A162 flywheel 31162121 starter ring D0092 - For ZFWG9 transmission 78,3 73,3 69,4...
  • Page 74: Starter Motors

    1100 Series, 1104D, Mechanical FIE Starter motors Description Option Not required E0000 12V 5 kW RHS suitable for dry back end only (for SAE 3 housing) E0191 24V 4.5 kW RHS, suitable for dry back end only E0201 (2) (3) (4) 12V 3.2 kW LHS, suitable for dry back end only E0301 replacement for option code E0101...
  • Page 75: E0201 - 24V 4,5 Kw Rhs

    1100 Series, 1104D, Mechanical FIE E0201 - 24V 4,5 kW RHS 239,8 55,5 Earth terminal M8 x 1.25 40° 90° 10° 30° 3 holes ø11 on 127 PCD Battery terminal on opposite side 90° Battery terminal 184,2 Nom. ring gear M10 x 1.5 clearance 30,5...
  • Page 76: E0311 - 12V 3,2 Kw Rhs, Suitable For Dry Back End Only

    1100 Series, 1104D, Mechanical FIE E0311 - 12V 3,2 kW RHS, suitable for dry back end only BATTERY TERMINAL M8 x 1.25 73,2 61,5 201,6 30,7 11 ON 127 P.C.D. EARTH TERMINAL M8 x 1.25 Pinion No. of teeth module 3.175 Pressure angle 20°...
  • Page 77: Fan Drives

    1100 Series, 1104D, Mechanical FIE Fan drives Fan drive standard vee Drive Description Option ratio Fan drive not required F0000 only selectable with M0000/P0000/N0000 Fan centre 262 mm (10.31 in) pulley Dia. 200 mm F0011 1 : 1 Fan centre 285 mm (11.22 in) pulley Dia. 200 mm F0012 Fan centre 356 mm (14.02 in) pulley Dia.
  • Page 78: Fan Drive Multi Vee

    1100 Series, 1104D, Mechanical FIE Fan drive multi vee Drive Description Option ratio Fan drive not required F0000 only selectable with M0000/P0000/N0000 F4421 Fan centre 262 mm (10.31 in) pulley Dia. 167 mm 0.9 : 1 F4422 Fan centre 285 mm (11.22 in) pulley Dia. 167 mm F4461 Fan centre 262 mm (10.31 in) pulley Dia.
  • Page 79: F0031 To F0035 And F0041 To F0042

    1100 Series, 1104D, Mechanical FIE F0031 to F0035 and F0041 to F0042 4 holes Ø 9 equispaced Refer to 'M' options for on a 63,5 P.C.Diameter fan extension dimensions 36° Ø 12,7 Pulley effective Ø Ø Ø Ratio Ratio 0,85:1 1,06:1 Housing shown may Twin...
  • Page 80: F0501 - Fan Drive Housing For Standard Pulley

    1100 Series, 1104D, Mechanical FIE F0501 - Fan drive housing for standard pulley X X2 4-M8 x 1,25 equispaced on 63,5 P.C.D 19,7 657,9 28,6 1,5 x 45° 4113K005-FAN DRIVE HOUSING ASSEMBLY-TO SUIT OPTIONS K0001/K0004/K0006/K0007 F0501 - Fan drive housing for multi vee pulley X X2 4-M 8 x 1,25 EQUISPACED ON 63,5 P.C.D 19,7...
  • Page 81: F0502 - Fan Drive Housing

    1100 Series, 1104D, Mechanical FIE F0502 - Fan drive housing F0503 - Fan drive housing Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 82: F0504 - Fan Drive Housing

    1100 Series, 1104D, Mechanical FIE F0504 - Fan drive housing 4 holes M 8 X 1,25 equispaced on a 63,5 P.C.Diameter 19,7 658,2 28,6 1,5 X 45° 4113K007 fan drive housing assy F4422/F4441/F4442 - Fan centre 285 mm Refer to 'm' options for fan extension dimensions Effective Ø...
  • Page 83: F4451/F4452/F4461/F4462

    1100 Series, 1104D, Mechanical FIE F4451/F4452/F4461/F4462 Refer to 'M'options for fan extension dimensions Effective Ø 150 15,2 68,5 601,2 to first groove Housing shown may not be that specified To suit 8 rib multi V drive belt 4 holes Ø 9 equispaced on 63,5 P.C.Dia Note: Option codes with fan heights over 310 mm include idler pulley - see seperate drawing Option Code...
  • Page 84: Lubricating Oil Sumps And Dipsticks

    1100 Series, 1104D, Mechanical FIE Lubricating oil sumps and dipsticks Non-stressed cylinder block sumps Description Option (1) (2) (3) (4) (5) Steel, flat bottom sump, LHS dipstick only G01** (3) (6) Steel, flat bottom sump, RHS dipstick only G02** (1) (4) (6) Cast iron, flat bottom sump G03** balancer R0001 can be selected...
  • Page 85: Oil Capacities And Gradability

    1100 Series, 1104D, Mechanical FIE Oil capacities and gradability Gradient of operation and oil capacities The table below shows the oil capacity of each sump and the angle at continuous operation permitted in all directions. Gradient figures are measured from the horizontal position. Note: Oil change period of low capacity sumps under review.
  • Page 86: G0203 - Steel, Flat Bottom Sump

    1100 Series, 1104D, Mechanical FIE G0203 - Steel, flat bottom sump R&&&G0010 235,54 567,7 222,80 141,3 216,7 131,8 131,8 16 across flats 304,7 529,5 3577A128 dipstick tube, 3178C088 dipstick, used with J0016 J0019. 3717Y062 sump, 3577A125 dipstick tube, 3178C077 dipstick, 32186405 drain plug. G0301/G0303 - Cast iron, flat bottom sump R&&&G0003 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 87: G0401 - Aluminium, Front Well Sump

    1100 Series, 1104D, Mechanical FIE G0401 - Aluminium, front well sump A&&&G0002 569,2 181,4 230,5 24,7 16 across flats 122,7 122,7 336,6 2 places 534,3 3577A128 dipstick tube 3178C085 dipstick 3717E124 sump 32186405 drain plug G0600 - Aluminium, shallow rear well sump R&&&G0060 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 88: G0600/G0601/G0603/G0604 - Aluminium, Shallow Rear Well Sump

    1100 Series, 1104D, Mechanical FIE G0600/G0601/G0603/G0604 - Aluminium, shallow rear well sump G0604 G0603 G0601 16 A/F Drain plug Drain plug both sides 4145H131 sump 32186405 drain plug G0601 3577A125 dipstick tube 3178C069 dipstick G0603 3577A125 dipstick tube 3178C069 dipstick G0604 3577A156 dipstick tube 3178C185 dipstick G1001 - Aluminium, deep well sump R&&&0065...
  • Page 89: G2000 - Cast Iron, Deep Flat Bottom Sump

    1100 Series, 1104D, Mechanical FIE G2000 - Cast iron, deep flat bottom sump R&&&G0068 95,3 95,3 2-M16 x 2 x 32 245,3 16 A/F 168,3 135,7 65,1 148,4 245,3 Ø 13,5 3717E271 sump,3577A159 dipstick tube,3178C081 dipstick,32186405 drain plugs. G2001/G2003 - Cast iron, deep flat bottom sump R&&&G0007 G2003 only G2001...
  • Page 90: G2004 - Cast Iron, Deep Flat Bottom Sump

    1100 Series, 1104D, Mechanical FIE G2004 - Cast iron, deep flat bottom sump R&&&G0055 G2101 - Cast iron, shallow tunnel sump A&F&G0041 41,2 95,3 95,3 245,3 2-places 148,4 2-M16 X 2 X 32 16 across FLATS 168,3 R191,3 258,2 135,7 65,1 21,4 Ø...
  • Page 91: Top Cover, Breathers And Lubricating Oil Fillers

    1100 Series, 1104D, Mechanical FIE Lubricating oil filler and breather Top cover, breathers and lubricating oil fillers Description Option Closed breather H01** mandatory for all naturally aspirated engines Open breather, short hose H02** Filtered open breather H03** Open breather, long hose H12** Top cover, no filler H**00...
  • Page 92: Timing Case Lubricating Oil Fillers

    1100 Series, 1104D, Mechanical FIE Timing case lubricating oil fillers Description Option HD000 Timing case filler, not required HD001 Timing case filler, LHS mid position Timing case filler, on LHS lower position HD004 Timing case filler, on LHS upper position HD005 HD006 Timing case filler, LHS mid position for customer supplied filler...
  • Page 93: H0300 - Mechanical, Filtered Open Breather

    1100 Series, 1104D, Mechanical FIE H0300 - Mechanical, filtered open breather 311,4 261,4 332,4 28,6 4134E071 filter head assembly 2654A104 filter 4133J011 breather transfer pipe 3653A042 bracket H**00 - Top cover, no filler 120,5 83,8 519,7 28,6 393,6 92,2 96,2 4142X291 Cyl.
  • Page 94: H**10 - Top Cover, Filler Middle

    1100 Series, 1104D, Mechanical FIE H**10 - Top cover, filler middle 519,7 28,6 120,5 83,8 393,6 96,2 Ø 73 92,2 4142X929 Cyl. Head cover, 3788N003 Injector cover, 4142X099 Filler cap H**20 - Top cover, filler rear 28,6 519,7 393,6 120,5 83,8 96,2 92,2...
  • Page 95: Hd001 - Timing Case Filler, Lhs Mid Position

    1100 Series, 1104D, Mechanical FIE HD001 - Timing case filler, LHS mid position 28,6 4134C072 OIL FILLER ASSEMBLY HD004 - Timing case filler, on LHS lower position 28,6 4134C073 OIL FILLER ASSEMBLY Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 96: Hd005 - Timing Case Filler, On Lhs Upper Position

    1100 Series, 1104D, Mechanical FIE HD005 - Timing case filler, on LHS upper position 28,6 X X2 4134C072 OIL FILLER ASSEMBLY HD006 - Timing case filler, LHS mid position for customer supplied filler 240,8 511,6 28,6 237,4 2 - M8 X 1,25 X 16 FOR CUSTOMER SUPPLIED FILLER 238,5...
  • Page 97: Hd007 - Remote Timing Case Filler

    1100 Series, 1104D, Mechanical FIE HD007 - Remote timing case filler 454,6 28,6 167,1 4134C075 OIL FILLER ASSEMBLY HD011 - Remote timing case filler adaptor, LHS mid position 28,6 454,5 237,4 4134C071 OIL FILLER ASSEMBLY Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 98: Lubricating Oil Filters And Coolers

    2. Incompatible with balanced engines, if a balancer is specified a cooler must be selected. 3. Incompatible with Q1023/Q1024/Q1025/Q1026/Q1038/Q2038. 4. Oil filters fitted on the right hand side are not compatible when balancer selected. 5. Incompatible with G0203/G0303/G0603. 6. Perkins Application and Engineering approval required prior to selection. Lubricating oil filter branding Description Option...
  • Page 99: Oil Cooler

    1100 Series, 1104D, Mechanical FIE Oil cooler J0011/J0051 - Vertically down, LHS X X2 365,4 28,6 224,9 201,9 341,4 Oil pressure switch tapping M12 X 1,5 186,9 M10 X 1,0 plugged 5° 5° Ø 3773A061 head 2654407 filter Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 100: J0021/J0061 - Horizontal Filter, Lhs

    1100 Series, 1104D, Mechanical FIE J0021/J0061 - Horizontal filter, LHS X X2 374,1 210,5 Oil pressure 195,3 M10 X 1,0 switch tapping plugged M12 X 1,5 5° REMOVAL 224,5 115,8 28,6 273,6 3773A081 adaptor 3773A071 head 2654407 filter J0030 - Vertically down filter head, RHS no filter (customer supply), without oil cooler Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 101: J0031/J0071 - Vertically Down Filter Head, Rhs

    1100 Series, 1104D, Mechanical FIE J0031/J0071 - Vertically down filter head, RHS 28,6 389,4 224,9 365,4 201,9 M10 X 1,0 Oil pressure plugged switch tapping M12 X 1,5 186,9 5° 5° Ø 3773A061 head 2654407 filter J0050 - Vertically down filter head, LHS no filter (customer supply), with oil cooler X X2 365,4 28,6...
  • Page 102: J0060 - Horizontal Filter, Lhs, No Filter (Customer Supply) With Oil Cooler

    1100 Series, 1104D, Mechanical FIE J0060 - Horizontal filter, LHS, no filter (customer supply) with oil cooler J0130 - Adaptor for remote oil filter (customer supply) with oil cooler Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 103: Crankshaft Pulleys

    1100 Series, 1104D, Mechanical FIE Crankshaft pulleys Fan drive standard vee Description Option Crankshaft stub seal, when no crankshaft pulley fitted K0000 Cast iron, single groove, 200 mm diameter 12,7 mm belt K0001 Cast iron, twin groove, 200 mm diameter 12,7 mm belt K0004 Cast iron, twin groove, 170 mm diameter 12,7 mm belt K0006...
  • Page 104: K0000 - Crankshaft Stub Seal, For No Crankshaft Pulley Fitted

    1100 Series, 1104D, Mechanical FIE K0000 - Crankshaft stub seal, for no crankshaft pulley fitted RG&&K0000 6-M12 X 1,75 equispaced on 110 P.C. Dia 631,6 28,6 Crankshaft seal stub K0001 - Cast iron, single groove, 200 mm diameter 12,7 mm belt 621,4 28,6 608,2...
  • Page 105: K0004 - Cast Iron, Twin Groove, 200 Mm Diameter 12,7 Mm Belt

    1100 Series, 1104D, Mechanical FIE K0004 - Cast iron, twin groove, 200 mm diameter 12,7 mm belt 640,9 28,6 608,2 80° Ø 203 12,700 36° 4 - 7/16 X 20 UNF spaced as shown on 95,25 P.C.DIA. Crankshaft pulley K0006 - Cast iron, twin groove, 170 mm diameter 12,7 mm belt 640,9 28,6 608,2...
  • Page 106: K0007 - Cast Iron, Single Groove, 170 Mm Diameter 12,7 Mm Belt

    1100 Series, 1104D, Mechanical FIE K0007 - Cast iron, single groove, 170 mm diameter 12,7 mm belt 621,4 28,6 608,2 80° 4 - 7/16 - 20 UNF 12,7 spaced as shown on 95,25 P.C.DIA 36° Crankshaft pulley K0010/K0020 - Primary drive, steel, 150 mm - 200 mm diameter ø...
  • Page 107: K0010/K0020 - Primary Drive, Steel, 150 Mm - 200 Mm Diameter

    1100 Series, 1104D, Mechanical FIE K0010/K0020 - Primary drive, steel, 150 mm - 200 mm diameter ø 154,5 631,6 28,6 601,2 to first groove To suit 8 rib multi V drive belt Option Pulley Effective code part No. Dia. A K0010 3115X041 K0020...
  • Page 108: Coolant Pump And Outlet Connection

    1100 Series, 1104D, Mechanical FIE Coolant pump and outlet connection Description Option Coolant pump with horizontal coolant outlet connection, LHS with thermostat assembly L0052 Coolant pump with horizontal coolant outlet connection, RHS with thermostat assembly L0053 Coolant pump with vertical coolant outlet connection with thermostat assembly L0056 1.
  • Page 109: L0053 - Coolant Pump With Horizontal Coolant Outlet Connection Rhs, With Thermostat Assembly

    1100 Series, 1104D, Mechanical FIE L0053 - Coolant pump with horizontal coolant outlet connection RHS, with thermostat assembly 120° 90° 1/4-18 N.P.S.M 548,8 Ø 16,53 28,6 PLUGGED 527,2 Ø 13,62 R0,5 MAX Ø 106,7 ENLARGED VIEW OF 1/4-18 N.P.S.M BOSS DETAIL A 1/4-18 N.P.S.M ENLARGED VIEW OF 1/4-18 N.P.S.M BOSS...
  • Page 110: L0052 To L0056 - Coolant Pump

    1100 Series, 1104D, Mechanical FIE L0052 to L0056 - Coolant pump Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 111: Fans And Extensions

    559 mm (22 in) Pusher, 7 blade, with 63 mm (2.5 in), fan extension M4415 1. Customer supplied fan and extensions must be approved by Perkins Applications. 2. Metal fans. These fans are limited to engines with rated speeds up to and including 2200 rev/min. When a balancer is selected rated speeds can be increased to 2400 rev/min.
  • Page 112: M0003/M0004/M0005/M0006 - Fan Extension

    1100 Series, 1104D, Mechanical FIE M0003/M0004/M0005/M0006 - Fan extension DIM.A 4 -holes ø9 equispaced on 63,5 P.C.Dia. X 45° Option code Part number Dimension A M0003 3748W223 38,1 M0004 3748W232 50,8 3748W242 M0005 M0006 3748W243 M2203 to M2206 - Fan 6 blade pusher 4 holes equispaced on a 63,6/63,4 P.C.diameter, to suit M8 fixings.
  • Page 113: M2323 To M2326, M3323 To M3326 And M4326 - 10 Blade (Puller)

    1100 Series, 1104D, Mechanical FIE M2323 to M2326, M3323 to M3326 and M4326 - 10 blade (puller) Note: Minimum of 25 mm clearance in front and behind of dimensions B and C must be maintained. 4 HOLES EQUISPACED ON A 63,6/63,4 P.C.DIAMETER, TO SUIT M8 FIXINGS.
  • Page 114: M3415 And M3416 - Fan 7 Blade (Pusher)

    1100 Series, 1104D, Mechanical FIE M3415 and M3416 - Fan 7 blade (pusher) Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 115: Standard Vee Belt Drive

    1100 Series, 1104D, Mechanical FIE Alternators Standard vee belt drive Description Option Not required N0000 12V, 65A, lug mounted alternator N0101 12V, 75A, lug mounted alternator N0111 12V, 85A, lug mounted alternator N0121 12V, 100A, lug mounted alternator N0131 N0171 12V, 120A, lug mounted alternator 24V, 75A, lug mounted alternator N0301...
  • Page 116: N0050 - Automatic Belt Tensioner

    1100 Series, 1104D, Mechanical FIE N0050 - Automatic belt tensioner Ø 8,1 M10x1,50 2637A001 belt tensioner assembly N0101/N0111/N0121 - Alternator 65A, 75A, 85A, 12v X2 X 295,5 max 450,8 28,6 614,7 single pulley twin pulley X2 X Option Alternator code N0101 2871A301 N0111...
  • Page 117: N0131/N0171/N0301/N0321 - Alternator, 100A, 120A, 12V And 55A, 75A 24V

    1100 Series, 1104D, Mechanical FIE N0131/N0171/N0301/N0321 - Alternator, 100A, 120A, 12v and 55A, 75A 24v X2 X 309.5 Max 437,2 28,6 608,2 single pulley twin pulley X2 X 0ption Alternator Voltage Current N0131 2871A304 100A N0321 2781A701 3824A071 bracket 36155429 link Multi Vee belt drive Artwork required Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 118: Belt Driven Auxiliaries Standard Vee Belt Drive

    1100 Series, 1104D, Mechanical FIE Belt driven auxiliaries Standard vee belt drive Description Option Not required P0000 Auxiliary drive, single groove pulley, 200 mm diameter P0001 Auxiliary drive, single groove pulley, 140 mm diameter P0003 1. Standard vee belts supplied with all options except when F0501/F0502/F0503/F0504 or K0000 or when F0000 with N0000 selected.
  • Page 119: P0003 - Auxiliary Drive, Single Groove Pulley, 140 Mm Diameter

    1100 Series, 1104D, Mechanical FIE P0003 - Auxiliary drive, single groove pulley, 140 mm diameter The addition of this auxilary 36° pulley has the effect of moving the fan extension 2 mm forwards 12,7 refer to 'F' options for fan drive housing assys and fan heights 655,5 28,6...
  • Page 120: Timing Case And Gear Driven Auxiliaries

    1100 Series, 1104D, Mechanical FIE Timing case and gear driven auxiliaries Description Option Timing case, single LHS PTO (142 Nm Max.) Q1000 No auxiliaries Exhauster Q1001 Hydraulic pump drive adaptor, 2 bolt fixing, SAE flange, 13 tooth spline, LHS Q1005 Hydraulic pump drive adaptor, 4 bolt fixing Q1009 Hydraulic pump drive adaptor, 2 bolt fixing, SAE flange, 11 tooth spline, LHS...
  • Page 121: Q1000 - Timing Case Lhs Pto, No Auxiliaries Fitted

    1100 Series, 1104D, Mechanical FIE Q1000 - Timing case LHS PTO, no auxiliaries fitted 236,7 195,3 511,5 28,6 141,5 5 - M8 x 1,25 protrusion of 14,5 Max from 124,6 rear of timing case M10 x 1,5 151,3 178,3 Section A-A 208,6 3716C571 timing case LHS PTO.
  • Page 122: Q1005, Q1035 And Q2035 - Hydraulic Pump Drive Adaptor, 2 Bolt Fixing, Sae Flange, 13 Tooth Spline, Lhs

    1100 Series, 1104D, Mechanical FIE Q1005, Q1035 and Q2035 - Hydraulic pump drive adaptor, 2 bolt fixing, SAE flange, 13 tooth spline, LHS R&&&&Q1005 178,3 7° 14° 28,6 4 - M10 x 1,5 x 25 deep Length ON 106,4 P.C.DIA. (2 pairs S.A.E 'A' fitting) spline Gear spline data...
  • Page 123: Q1015, Q1036 And Q2036 - Hydraulic Pump Drive Adaptor, 2 Bolt Fixing, Sae Flange, 11 Tooth Spline, Lhs

    1100 Series, 1104D, Mechanical FIE Q1015, Q1036 and Q2036 - Hydraulic pump drive adaptor, 2 bolt fixing, SAE flange, 11 tooth spline, LHS R&&&&1015A 178,3 7° 14° 28,6 4- M10 X 1,5 X 25 deep On 106,4 P.C.Dia. Length (2 pairs, S.A.E 'A' fitting) spline Gear spline data Flat root side fit details...
  • Page 124: Q1020 - Z Drive Adaptor With Sae B Flange For Customer Fit Compressor Or Auxiliaries

    1100 Series, 1104D, Mechanical FIE Q1020 - Z drive adaptor with SAE B flange for customer fit compressor or auxiliaries X X2 432,7 18,3 246,7 2-M12 X 1,75 28,6 Section A-A 18,3 64,3 gear to adaptor mounting face X X2 38,48 38,08 11,18...
  • Page 125: Q1024 - Compressor 225 Cc With Din Flange, Head Unloader

    1100 Series, 1104D, Mechanical FIE Q1024 - Compressor 225 cc with DIN flange, head unloader 417,7 AIR INLET 391,9 288,7 AIR DELIVERY 334,7 352,2 282,6 AIR INLET PORT 288,8 M26 X 1,5 X 16 AIR DELIVERY PORT M22 X 1,5 X 14 Ø...
  • Page 126: Q1026 - Z Drive Adaptor And Compressor, 225 Cc With Sae Flange, Line Unload

    1100 Series, 1104D, Mechanical FIE Q1026 - Z drive adaptor and compressor, 225 cc with SAE flange, line unload 392,1 417,8 352,2 AIR INLET 334,8 288,9 288,8 Air inlet port air delivery M26 X 1,5 X 16 272,1 256,5 28,6 246,8 30,2 4-holes M10 X 1,5...
  • Page 127: Q1100 - Timing Case With No Pto Capability

    1100 Series, 1104D, Mechanical FIE Q1100 - Timing case with no PTO capability 511,6 28,6 View on rear 3716C462 timing case no PTO Q2030 - Timing case, twin PTO 511,6 28,6 M10 x1.5 x 22 5 - M8 x 1,25 protrusion of 236,7 192,6...
  • Page 128: Q3000/Q3030 - Timing Case, Single Rhs Pto, No Auxiliaries Fitted

    1100 Series, 1104D, Mechanical FIE Q3000/Q3030 - Timing case, single RHS PTO, no auxiliaries fitted 511,6 28,6 190,6 176,2 2 - Ø 11,0 protrusion of bolts 14,5 Max from rear of timing case 202,8 Section A-A View on rear 3716C481 timing case RHS PTO Q4042 - Heavy duty to suit compressor 630 cc, SAE flange, head unload Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 129: Q4055 - Heavy Duty To Suit Sae B Drive Flange, 13 Tooth Spline, No Auxiliaries

    1100 Series, 1104D, Mechanical FIE Q4055 - Heavy duty to suit SAE B drive flange, 13 tooth spline, no auxiliaries GEAR SPLINE DATA FLAT ROOT SIDE FIT DETAILS TO ANSI B92.1 CLASS 6 NUMBER OF TEETH - 13 MAJOR DIA - 22,504/22,225 307,9 PITCH - 16/32 PITCH DIA - 20,637...
  • Page 130: Balancer

    1100 Series, 1104D, Mechanical FIE Balancer Description Option Not required R0000 Balancer fitted R0001 (1). Compatible with balanced ratings only, see A options. Not compatible with oil filter options J0031/J0071/J0011/J0021/J0030/J0070. See “Lubricating oil sumps and dipsticks” on page 68. for compatible sumps. R0000 - Balancer not required R0001 - Balancer fitted Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 131: Manifolds, Elbows And Air Filters For Turbocharged Engines

    1100 Series, 1104D, Mechanical FIE Manifolds, elbows and air filters for turbocharged engines (1) (2) Description Option Not required S0000 S0100 Side mounted turbo, RHS, exhaust forward, no exhaust elbow, cross over pipe to rear, end S0101 Side mounted turbo, RHS, exhaust forward, no exhaust elbow, cross over pipe to rear, top (3) (4) S0110 Side mounted turbo, RHS, exhaust elbow forward up, cross over pipe to rear, end...
  • Page 132: Exhaust Hardware

    1100 Series, 1104D, Mechanical FIE Exhaust hardware Description Option Not required SD000 SD002 Studs and nuts only SD003 Studs, nuts, flange and gasket SD004 Studs, nuts only (1). Only available with turbo charged options supplied and fitted with an exhaust elbow. (2).
  • Page 133: S0101 - Side Mounted Turbo, Rhs, Exhaust Forward, No Exhaust Elbow, Cross Over Pipe To Rear, Top

    1100 Series, 1104D, Mechanical FIE S0101 - Side mounted turbo, RHS, exhaust forward, no exhaust elbow, cross over pipe to rear, top 2674A843 Rating specific 2674A816 2674A817 S0110 - Side mounted turbo, RHS, exhaust elbow forward up, cross over pipe to rear, end 2674A843 Rating specific 2674A816...
  • Page 134: S0111 - Side Mounted Turbo, Rhs, Exhaust Elbow Forward Up, Cross Over Pipe To Rear, Top

    1100 Series, 1104D, Mechanical FIE S0111 - Side mounted turbo, RHS, exhaust elbow forward up, cross over pipe to rear, top 2674A843 Rating specific 2674A816 2674A817 S0114 - Side mounted turbo, RHS, exhaust elbow forward up, cross over pipe to rear, top with air filter 2674A843 Rating specific 2674A816...
  • Page 135: S0120 - Side Mounted Turbo, Rhs, Exhaust Elbow Forward Down, Cross Over Pipe To Rear, End

    1100 Series, 1104D, Mechanical FIE S0120 - Side mounted turbo, RHS, exhaust elbow forward down, cross over pipe to rear, end 2674A843 Rating specific 2674A816 turbocharger 2674A817 S0121 - Side mounted turbo, RHS, exhaust elbow forward down, cross over pipe to rear, top 2674A843 Rating specific 2674A816...
  • Page 136: S0150 - Side Mounted Turbo, Rhs, Exhaust Rearward, No Exhaust Elbow, Cross Over Pipe To Rear, End

    1100 Series, 1104D, Mechanical FIE S0150 - Side mounted turbo, RHS, exhaust rearward, no exhaust elbow, cross over pipe to rear, end 2674A844 Rating specific 2674A819 2674A821 S0151 - Side mounted turbo, RHS, exhaust rearward, no exhaust elbow, cross over pipe to rear, top 2674A844 Rating specific 2674A819...
  • Page 137: S0251 - Top Mounted Turbo, Exhaust Outlet Rearward, No Exhaust Elbow, Cross Over Pipe To Rear, Top

    1100 Series, 1104D, Mechanical FIE S0251 - Top mounted turbo, exhaust outlet rearward, no exhaust elbow, cross over pipe to rear, top 2674A845 Rating specific 2674A826 2674A827 S1101 - Side mounted turbo, RHS, exhaust forward, no exhaust elbow, compressor outlet up, for air to air cooling 2674A835 Rating specific 2674A841...
  • Page 138: S1111 - Side Mounted Turbo, Rhs, Exhaust Elbow Forward Up, Compressor Outlet Up, For Air To Air Cooling

    1100 Series, 1104D, Mechanical FIE S1111 - Side mounted turbo, RHS, exhaust elbow forward up, compressor outlet up, for air to air cooling 2674A835 Rating specific 2674A841 S1112 - Side mounted turbo, RHS, exhaust elbow forward up, compressor outlet down, for air to air cooling 2674A842 Rating specific 2674A839...
  • Page 139: S1114 - Side Mounted Turbo, Rhs, Exhaust Elbow Forward Up, Compressor Outlet Down, For Air To Air Cooling, With Air Filter

    1100 Series, 1104D, Mechanical FIE S1114 - Side mounted turbo, RHS, exhaust elbow forward up, compressor outlet down, for air to air cooling, with air filter 2674A842 Rating specific 2674A839 S1121 - Side mounted turbo, RHS, exhaust elbow forward down, compressor outlet up, for air to air cooling 2674A842 Rating specific 2674A839...
  • Page 140: S1151 - Side Mounted Turbo, Rhs, Exhaust Rearward, No Exhaust Elbow, Compressor Outlet Up, Air To Air Cooling

    1100 Series, 1104D, Mechanical FIE S1151 - Side mounted turbo, RHS, exhaust rearward, no exhaust elbow, compressor outlet up, air to air cooling Rating specific 2674A836 2674A818 S1152 - Side mounted turbo, RHS, exhaust rearward, no exhaust elbow, compressor outlet down, for air to air cooling Rating specific 2674A837 2674A822...
  • Page 141: S1181 - Side Mounted Turbo, Rhs, Exhaust Elbow Rearward Up, Compressor Outlet Up, For Air To Air Cooling

    1100 Series, 1104D, Mechanical FIE S1181 - Side mounted turbo, RHS, exhaust elbow rearward up, compressor outlet up, for air to air cooling Rating specific 2674A836 2674A818 S1182 - Side mounted turbo, RHS, exhaust elbow rearward up, compressor outlet down, for air to air cooling Rating specific 2674A836 2674A818...
  • Page 142 1100 Series, 1104D, Mechanical FIE Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 143 1100 Series, 1104D, Mechanical FIE S1253 -Top mounted turbo, exhaust rearward, no exhaust elbow, compressor outlet across, for air/air cooling Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 144: Intake Manifold, Intake Connections

    1100 Series, 1104D, Mechanical FIE Intake manifold, intake connections Description Option Not required T0000 Rear, top, no inlet with blanking plug for transit only T4001 Rear, top, vertically up facing connection T4010 Rear, top, vertically up facing connection with air filter T4012 Rear, top, forward facing 90°...
  • Page 145: T4050 - Rear, Top, Forward Facing 90° Connection

    1100 Series, 1104D, Mechanical FIE T4050 - Rear, top, forward facing 90° connection T4080 - Rear, top, side facing, LHS 90° connection Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 146: T6010 - Rear, Horizontal Straight Connection

    1100 Series, 1104D, Mechanical FIE T6010 - Rear, horizontal straight connection T6070 - Rear with side facing, inward facing 90° connection 108,2 68,5 4148K008 connection, 3611M006 blanking plate Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 147: Exhaust Outlet And Elbow

    1100 Series, 1104D, Mechanical FIE Exhaust outlet and elbow Description Option Not required U0000 Centre side U0300 Centre side, with vertical elbow U0301 Centre side, with 120° elbow U0303 Centre side, with 180° elbow U0304 Centre down U0400 Centre top U0500 (1).
  • Page 148: U0301/U0303/U0304 - Centre Side, With Vertical Elbow

    1100 Series, 1104D, Mechanical FIE U0301/U0303/U0304 - Centre side, with vertical elbow U0400 - Centre down Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 149: U0500 - Centre Top

    1100 Series, 1104D, Mechanical FIE U0500 - Centre top Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 150: Fuel Filters Secondary

    1100 Series, 1104D, Mechanical FIE Fuel filters secondary Spin on filter canister Description Option (1) (2) Single, LHS, centre of cylinder head V1001 (1). Electric lift pump supplied loose, only available as 12 volt. (2). Incompatible with H03**, HD004. Replaceable filter elements Description Option (1) (2)
  • Page 151: V1001 - Single, Lhs, Centre Of Cylinder Head

    1100 Series, 1104D, Mechanical FIE V1001 - Single, LHS, centre of cylinder head V2201 - Single, LHS, centre of cylinder head Subject to change Contact product team for details Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 152: V3201 - Single Lhs, Off Centre Of Cylinder Head, Fip Boost Capsule Fuel Return To Filter

    1100 Series, 1104D, Mechanical FIE V3201 - Single LHS, off centre of cylinder head, FIP boost capsule fuel return to filter Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 153: Cold Start Aids

    1100 Series, 1104D, Mechanical FIE Cold start aids Description Option Cold start not required W0000 Glow plugs, busbar, stud and Deutsch connector W0008 Glow plugs, busbar with stud and nut W0011 available Q2 2008 W0011 - Glow plugs, busbar with stud and nut 76,6 Glowplug View in direction of arrow A...
  • Page 154: Lifting Eyes

    1100 Series, 1104D, Mechanical FIE Lifting eyes Description Option (1) (2) Front LHS and rear RHS X0001 (1) (3) (4) Front RHS and rear LHS X0002 (1) (3) (4) Front RHS and rear LHS X0003 (1). Maximum load 600 kg using a spreader bar or a two leg sling with 2 lifting eye brackets. (2).
  • Page 155: X0002 - Front Rhs And Rear Lhs

    1100 Series, 1104D, Mechanical FIE X0002 - Front RHS and rear LHS 90,6 R 35 R 35 Ø 40 Ø 40 3617A015 rear lifting bracket, 3617A015 front lifting bracket X0003 - Front RHS and rear LHS 32,2 33,8 90,6 R 35 Ø...
  • Page 156: Y0000 - Lacquer

    1100 Series, 1104D, Mechanical FIE Paint Description Option Y0000 Lacquer Y9008 Croda protection Y9018 Light grey Y9034 Blue with heavy preservative Y9036 Light grey primer, with light preservative Y0000 - Lacquer Y9008 - Croda protection Y9018 - Light grey Y9034 - Blue with heavy preservative Y9036 - Light grey primer, with light preservative Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 157: Accessories

    1100 Series, 1104D, Mechanical FIE Accessories Introduction This chapter contains all information relating to the mechanical accessories for the 1104D (Mechanical FIE) engine range. Before specifying an accessory, read carefully any notes relating to the accessory as these will indicate any restrictions if this accessory is selected.
  • Page 158: Resistors And Regulators

    1100 Series, 1104D, Mechanical FIE Resistors and regulators Description Option Not required ZA000 (2) (3) Voltage regulator front top, LHS ZA014 (2) (4) Voltage regulator rear top, LHS ZA015 Voltage regulator supplied loose ZA016 (1). 12 volt engines only. (2). 24 volt engines only. (3).
  • Page 159: Za015 - Voltage Regulator Rear Top, Lhs

    1100 Series, 1104D, Mechanical FIE ZA015 - Voltage regulator rear top, LHS Customer connection deutsch DT 3 way connector DT04-3P-E005 cable length 300mm 65,1 115,5 4172H021 voltage dropper assembly ZA016 - Voltage regulator supplied loose 4-Ø9 Deutsch DT 3 way Deutsch connector DT06-2S-E 06 Connector DT04-3 -E005 4172H021 voltage dropper assembly...
  • Page 160: Fuel Systems

    1100 Series, 1104D, Mechanical FIE Fuel systems Description Option Fuel cooler not supplied ZB000 ZA000 - Not required Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 161: Engine Mounting Brackets

    1100 Series, 1104D, Mechanical FIE Engine mounting brackets Description Code Not required, blanking plugs only ZC000 (2) (3) Front pedestal mounting brackets, LHS and RHS ZC002 (1) (3) (4) Rear brackets, LHS and RHS ZC003 (1) (2) (3) (4) ZC002 and ZC003 ZC004 (1) (3) Front mounting studs only...
  • Page 162: Zc003 - Rear Brackets, Lhs And Rhs

    1100 Series, 1104D, Mechanical FIE ZC003 - Rear brackets, LHS and RHS 28,6 241,3 241,3 20,5 Engine rear mounting brackets 3821M003, 3821M004. ZC012 - Front mounting studs only ZC012 479,5 179,0 179,0 144,5 144,5 431,8 Denotes both front mounting pads. Stud 2312M101, nut 2318A605 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 163: Zc016 - Front Mounting Brackets, Lhs And Rhs (With Flywheel Housing Plugs)

    1100 Series, 1104D, Mechanical FIE ZC016 - Front mounting brackets, LHS and RHS (with flywheel housing plugs) 494,5 291,5 291,5 476,4 241,5 241,5 Ø Front mounting brackets 3823A036/37 ZC018 - Front pedestal brackets, LHS and RHS 519,2 212,5 212,5 20,5 455,6 28,6 241,3...
  • Page 164: Zc019 - Front Mounting Brackets, Lhs And Rhs (For High Peak Loads, 10G)

    1100 Series, 1104D, Mechanical FIE ZC019 - Front mounting brackets, LHS and RHS (for high peak loads, 10g) 543,5 367,7 25,9 3824A271 BRACKET ENGINE FRONT SUPPORT Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 165: Heater/Starter Switch

    1100 Series, 1104D, Mechanical FIE Heater/starter switch Description Code Not required ZE000 Heater/starter switch and security lock, supplied loose ZE001 Heater/starter switch, supplied loose ZE005 ZE001 - Heater/starter switch and security lock, supplied loose Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 166: Sump Drain

    1100 Series, 1104D, Mechanical FIE Sump drain Description Code Standard sump plug ZG000 ZG000 - Standard sump plug Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 167: Lubricating Oil Switches And Valves

    1100 Series, 1104D, Mechanical FIE Lubricating oil switches and valves Description Code Not required ZJ000 Lubricating oil pressure switch - Deutsch ZJ003 Lubricating oil sampling valve, fitted in lubricating oil filter head ZJ005 Lubricating oil pressure switch - Deutsch connector (Earth return) fitted in cylinder block ZJ006 Lubricating oil sampling valve, fitted in pressure rail ZJ008...
  • Page 168: Zj005 - Lubricating Oil Sampling Valve, Fitted In Lubricating Oil Filter Head

    1100 Series, 1104D, Mechanical FIE ZJ005 - Lubricating oil sampling valve, fitted in lubricating oil filter head ZJ006 - Lubricating oil pressure switch fitted in cylinder block - Deutsch connector 1/8 - 27 NPTF Pin 1 - signal 49,3 48,3 Pin 2 - internal Earth return 2848A051 - lub oil pressure switch Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 169: Zj008 - Lubricating Oil Sampling Valve Fitted In Pressure Rail

    1100 Series, 1104D, Mechanical FIE ZJ008 - Lubricating oil sampling valve fitted in pressure rail 38,1 20,6 15,8 A/F 2658301 valve lub. oil sampling Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 170: Coolant Temperature Sender And Gauge

    1100 Series, 1104D, Mechanical FIE Coolant temperature sender and gauge Description Code Not required ZL000 Temperature sender and gauge ZL001 Temperature switch ZL002 Temperature sender only ZL004 ZL000 - Not required Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 171: Zm000 - Not Required

    An engine is at risk if a heat exchangers effectiveness becomes reduced through environmental contamination. Customers of Perkins engines should give appropriate maintenance details in their operator and service documents to prevent this. Warning! If the radiator is to be supplied without fan guards, the customer must sign a letter accepting responsibility and liability to provide and fit fan guards.
  • Page 172: Engine Wiring Harnesses

    1100 Series, 1104D, Mechanical FIE Engine wiring harnesses Description Code No wiring harness required ZN000 ZN000 - Not required Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 173: Fuel Filter-Primary

    (1). A pre filter must be fitted on all engines that is capable of handling a fuel flow of between 1.5 l/min and 2.5 l/ min. Please contact Perkins Applications for more details if customer supplied. ZV011 - Single filter including water separator, supplied loose...
  • Page 174: Zy003 - Emissions, Label Lhs Block, Front Low And Perkins Decal

    ZY005 Emissions label, LHS block, rear low ZY014 Emissions label, LHS block, front low and Perkins decal with additional emissions label supplied loose ZY023 (1) (2) Emissions label, LHS block, rear low and Perkins decal with additional emissions label supplied loose ZY024 (1).
  • Page 175: Cab Heater Connections

    1100 Series, 1104D, Mechanical FIE Cab heater connections Description Code Not required ZZ000 (1) (2) Without connections, rear of cylinder head plugged with threaded insert ZZ001 (1) (2) Feed rear cylinder head, straight return to rear of the timing case ZZ002 Feed LHS cylinder head, straight return to rear of the timing case ZZ004...
  • Page 176: Zz012 - Feed Rear Cylinder Head, Angled Return To Rear Of The Timing Case

    1100 Series, 1104D, Mechanical FIE ZZ012 - Feed rear cylinder head, angled return to rear of the timing case 516,3 248,1 30° 2447375 elbow ZZ014 - Feed LHS cylinder head Q1025/Q1026 only X X2 150,1 547,6 28,6 28,6 X X2 0470672 adaptor Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 177: Zz014 - Angled Return To Rear Of The Timing Case For Q1025/Q1026

    1100 Series, 1104D, Mechanical FIE ZZ014 - Angled return to rear of the timing case for Q1025/Q1026 526,4 28,6 247,9 2447377 elbow Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 178 1100 Series, 1104D, Mechanical FIE Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 179: Technical Data

    1100 Series, 1104D, Mechanical FIE Technical data Introduction The information given in the following chapter contains preliminary and target data and should only be used for preliminary calculations to assist the user to select the option for the 1104D (Mechanical FIE) project engine specifications. If more information is required refer to the 1104D product team.
  • Page 180: Basic Technical Data

    1100 Series, 1104D, Mechanical FIE Basic technical data Models NK Engine type: 1104D-44 Cylinder arrangement ..................Vertical in-line Cycle ..
  • Page 181: Engine Type: 1104D-44T

    1100 Series, 1104D, Mechanical FIE Models NL Engine type: 1104D-44T Cylinder arrangement ..................Vertical in-line Cycle ...
  • Page 182: Engine Type: 1104D-44Ta

    1100 Series, 1104D, Mechanical FIE Models NM Engine type: 1104D-44TA Cylinder arrangement ..................Vertical in-line Cycle ..
  • Page 183: Power Curves

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on Product Duty Usage Limitations. 2. For power and torque data below 1100 Emissions: rev/min refer to Perkins Engines Limited.
  • Page 184 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet Curve T 2968 Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System Engine Model: 1104D-44 Heat Rejected @ Rated Speed (kW): 36.8 29.1 Number Of Cylinders:...
  • Page 185: 1104D-44 - T2969, (Balanced)

    Speed, rev/min Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on Product Duty Usage Limitations. Emissions: 2.
  • Page 186 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 2969 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44 36.8 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 29.1...
  • Page 187: 1104D-44T - T2970, (Non-Balanced)

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
  • Page 188 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 2970 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 46.7 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 34.5...
  • Page 189: 1104D-44T - T2971, (Balanced)

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
  • Page 190 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 2971 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 46.7 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 34.5...
  • Page 191: 1104D-44Ta - T2972, (Balanced)

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
  • Page 192 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 2972 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 45.7 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 37.2...
  • Page 193: 1104D-44T - T2978, (Non-Balanced)

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
  • Page 194 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet Curve T 2978 Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System Engine Model: 1104D-44T Heat Rejected @ Rated Speed (kW): 50.4 Number Of Cylinders: Heat Rejected @ Peak Torque (kW):...
  • Page 195: 1104D-44T - T2979, (Balanced)

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
  • Page 196 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 2979 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 50.8 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 40.3...
  • Page 197: 1104D-44Ta - T3055, (Balanced)

    Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines 1. For duty cycle refer to Perkins Engines 1. For duty cycle refer to Perkins Engines 1. For duty cycle refer to Perkins Engines...
  • Page 198 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3055 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 50.0 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 40.1...
  • Page 199: 1104D-44Ta - T3056, (Non-Balanced)

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
  • Page 200 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3056 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 46.4 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 36.6...
  • Page 201: 1104D-44Ta - T3058, (Non-Balanced)

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
  • Page 202 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3058 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 51.0 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 36.9...
  • Page 203: 1104D-44Ta - T3059, (Balanced)

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
  • Page 204 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3059 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 51.0 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 36.9...
  • Page 205: 1104D-44T - T3060, (Non-Balanced)

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
  • Page 206 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3060 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 43.6 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 31.3...
  • Page 207: 1104D-44T - T3061, (Balanced)

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
  • Page 208 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3061 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 43.6 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 31.3...
  • Page 209: 1104D-44T - T3066, (Non-Balanced)

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
  • Page 210 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3066 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 54.1 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 41.1...
  • Page 211: 1104D-44T - T3067, (Balanced)

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
  • Page 212 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3067 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 54.1 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 41.1...
  • Page 213: 1104D-44T - T3360, (Non-Balanced)

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
  • Page 214 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3360 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 47.3 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 36.4...
  • Page 215: 1104D-44Ta - T3496, (Balanced)

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on 77/537/EEC- Includes FAS. Product Duty Usage Limitations.
  • Page 216 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3496 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 46.4 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 36.6...
  • Page 217: 1104D-44Ta - T3499, (Balanced)

    Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on 77/537/EEC- Includes FAS. Product Duty Usage Limitations.
  • Page 218 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3499 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 46.7 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 105.0...
  • Page 219: 1104D-44Ta - T3500, (Balanced)

    Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines 1. For duty cycle refer to Perkins Engines 1. For duty cycle refer to Perkins Engines 1. For duty cycle refer to Perkins Engines...
  • Page 220 1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3500 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 44.9 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 36.3...
  • Page 221: Cylinder Block Views Non-Stressed Block

    1100 Series, 1104D, Mechanical FIE Cylinder block views non-stressed block Non stressed block and head - left hand side view Ref Qty Size Remarks M8x1,25x16 Available on non-electronic engines 470,9 M8x1,25x16 May be used on non-electonic engines 320,7 M12x1,75x20 Front 2 only when front mounts used 274,4 M8x1,25x16 May be used on non-electonic engines...
  • Page 222: Non Stressed Block And Head - Front View

    1100 Series, 1104D, Mechanical FIE Non stressed block and head - front view Ref Qty Size Remarks 2 to 6 available dependant on fan drive, G 8 M10x1,50x18 lifting eye and air con.bracket options 105,6 Available if head mounted fan drive 4 M10x1,50x19 option is used 4 M16x2,00x25 Available if side mounting pads used...
  • Page 223: Non Stressed Block And Head - Rear Side View

    1100 Series, 1104D, Mechanical FIE Non stressed block and head - rear side view Ref Qty Size Remarks 5 holes available dependant on lifting M10x1,50x19 eye option 47,5 37,5 17,5 drawings subject to change 3711H211 cyl.block 3712H193 cyl.head Non stressed block and head - plan view Ref Qty Size Remarks...
  • Page 224: Cylinder Block Views Stressed Block

    1100 Series, 1104D, Mechanical FIE Cylinder block views stressed block Stressed block and head - left hand side view Ref Qty Size Remarks M8x1,25x16 Available on non-electronic engines M8x1,25x16 Available on non-electronic engines 470,9 28,6 M8x1,25x16 Available on non-electronic engines 320,7 M10x1,50x20 Customer fixing point...
  • Page 225: Stressed Block And Head - Front View

    1100 Series, 1104D, Mechanical FIE Stressed block and head - front view Ref Qty Size Remarks 2 to 6 available dependant on fan drive, M10x1,50x18 lifting eye and air con. options 105,6 Available if head mounted fan drive M10x1,50x19 option is used Engine mounting M16x2,00x32 Engine mounting...
  • Page 226: Stressed Block And Head - Rear Side View

    1100 Series, 1104D, Mechanical FIE Stressed block and head - rear side view Ref Qty Size Remarks 5 holes available dependant on 177,8 189,7 M10x1,50x19 lifting eye option 47,5 M12x1,75x25 Customer fixing point 37,5 Engine mounting 17,5 drawings subject to change 85,7 187,3 187,3...
  • Page 227: Cold Start System

    Battery type Lubricating oil grade Cold start aid. For more information on the minimum start temperatures and types of starter motors etc, refer to the Perkins Installation Manual or your local distributor. Equipment required for cold temperatures The chart below gives the minimum temperature at which a selection of engine oil, battery and starter motor will start the engine.
  • Page 228: Battery Performance

    The resistance of the lead(s) used between the battery/batteries and the starter motor must not be more than 0.0017 ohms for the 12 volt systems and 0.0034 ohms for the 24 volt systems. more detailed information on the types of battery is available in the Perkins Product Support Publications. Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 229: Cooling System

    When the radiator is installed, or a change made to the design of the basic cooling system for the purpose of radiator installation, or if the installation space is restricted, then a cooling test must be made before the installation can be approved. For more information about cooling tests refer to the Perkins Product Support Publications.
  • Page 230: 1104D-44 Curve Number T2968 (Non-Balanced)

    The result has been established at an air temperature of 25 °C (77 °F), and a stabilised coolant temperature of 93 °C (200 °F). Note: Data subject to change, contact Perkins for latest information. 1104D-44 Curve number T2968 (non-balanced) Engine...
  • Page 231: 1104D-44Ta Curve Number T2972 (Balanced)

    1100 Series, 1104D, Mechanical FIE 1104D-44TA Curve number T2972 (balanced) Engine Residual Heat to Heat to Heat to Fuel energy Power speed heat loss exhaust coolant charge (kW) (kW) (rev/min) (kW) (kW) inc oil (kW) cooler (kW) 2200 207.4 11.6 68.2 45.4 2000...
  • Page 232: 1104D-44Ta Curve Number T3056 (Non-Balanced)

    1100 Series, 1104D, Mechanical FIE 1104D-44TA Curve number T3056 (non-balanced) Engine Residual Heat to Heat to Heat to Fuel energy Power speed heat loss exhaust coolant charge (kW) (kW) (rev/min) (kW) (kW) inc oil (kW) cooler (kW) 2400 223.2 74.5 15.9 47.3 2300...
  • Page 233: 1104D-44T Curve Number T3061 (Balanced)

    1100 Series, 1104D, Mechanical FIE 1104D-44T Curve number T3061 (balanced) Engine Residual Heat to Heat to Fuel energy Power speed heat loss exhaust coolant (kW) (kW) (rev/min) (kW) (kW) inc oil (kW) 2400 186.5 55.5 21.1 64.5 45.4 2300 181.4 55.5 61.5 44.4...
  • Page 234: 1104D-44T Curve Number T3361 (Balanced)

    1100 Series, 1104D, Mechanical FIE 1104D-44T Curve number T3361 (balanced) Engine Residual Heat to Heat to Fuel energy Power speed heat loss exhaust coolant (kW) (kW) (rev/min) (kW) (kW) inc oil (kW) 2300 204.5 73.5 2200 200.2 17.7 70.4 48.1 2000 191.5 63.7...
  • Page 235: Exhaust System

    15 kPa, 0,153 kgf/cm³, 112 mm Hg (4.43 in Hg) for typical ratings. Exhaust back pressure should be measured within 305 mm (12.0 in) of the turbocharger outlet. Note: Data subject to change, contact Perkins for latest information. 1104D-44 Curve number T2968 (non-balanced)
  • Page 236: 1104D-44Ta Curve Number T2972 (Balanced)

    1100 Series, 1104D, Mechanical FIE 1104D-44TA Curve number T2972 (balanced) Exhaust Exhaust Exhaust temp Exhaust temp Exhaust temp Exhaust mass Engine speed Torque back volume manifold out turbo in turbo out flow wet (rev/min) (Nm) pressure flow wet ( ° C ) ( °...
  • Page 237: 1104D-44Ta Curve Number T3056 (Non-Balanced)

    1100 Series, 1104D, Mechanical FIE 1104D-44TA Curve number T3056 (non-balanced) Exhaust Exhaust Exhaust temp Exhaust temp Exhaust temp Exhaust mass Engine speed Torque back volume manifold out turbo in turbo out flow wet (rev/min) (Nm) pressure flow wet ( ° C ) ( °...
  • Page 238: 1104D-44T Curve Number T3061 (Balanced)

    1100 Series, 1104D, Mechanical FIE 1104D-44T Curve number T3061 (balanced) Exhaust Exhaust Exhaust temp Exhaust temp Exhaust temp Exhaust mass Engine speed Torque back volume manifold out turbo in turbo out flow wet (rev/min) (Nm) pressure flow wet ( ° C ) ( °...
  • Page 239: 1104D-44Ta Curve Number T3496 (Non-Balanced)

    1100 Series, 1104D, Mechanical FIE 1104D-44TA Curve number T3496 (non-balanced) Exhaust Exhaust Exhaust temp Exhaust temp Exhaust temp Exhaust mass Engine speed Torque back volume manifold out turbo in turbo out flow wet (rev/min) (Nm) pressure flow wet ( ° C ) ( °...
  • Page 240: Induction System Air Filters

    Induction system Air filters Perkins classifies air filters according to duty, which relates to dust-holding capacity. The choice of duty depends upon the engine type, the dust concentration in which it will operate, and the service life required. The two duty categories considered by Perkins: Medium Duty: Specification –...
  • Page 241: Air Flow Data Tables

    The following table shows airflow rates for typical ratings. The air flow rate is quoted at the maximum permitted back pressure of (at maximum rated speed) 5 kPa, 0.051 kgf/cm², 37,5 mm Hg, (20.09 in H Note: Data subject to change, contact Perkins for latest information. 1104D-44 Curve number T2968 (non-balanced)
  • Page 242: 1104D-44Ta Curve Number T2972 (Balanced)

    1100 Series, 1104D, Mechanical FIE 1104D-44TA Curve number T2972 (balanced) Air pressure inlet Engine Air volume Air mass Air inlet Torque Peak Rating filter out speed flow wet flow wet manifold Clean Dirty (Nm) torque point (rev/min) ( m³ / min ) (kg/min) (kPa) (kPa)
  • Page 243: 1104D-44Ta Curve Number T3056 (Non-Balanced)

    1100 Series, 1104D, Mechanical FIE 1104D-44TA Curve number T3056 (non-balanced) Air pressure inlet Engine Air volume Air mass Air inlet Air Temp Air pressure Air Temp Air inlet Torque Peak filter out speed flow wet flow wet manifold drop across ACC out manifold Clean...
  • Page 244: 1104D-44T Curve Number T3061 (Balanced)

    1100 Series, 1104D, Mechanical FIE 1104D-44T Curve number T3061 (balanced) Air pressure inlet Engine Air volume Air mass Air inlet Torque Peak Rating filter out speed flow wet flow wet manifold Clean Dirty (Nm) torque point (rev/min) ( m³ / min ) (kg/min) (kPa) (kPa)
  • Page 245: 1104D-44T Curve Number T3361 (Balanced)

    1100 Series, 1104D, Mechanical FIE 1104D-44T Curve number T3361 (balanced) Air pressure inlet Engine Air volume Air mass Air inlet Torque Peak Rating filter out speed flow wet flow wet manifold Clean Dirty (Nm) torque point (rev/min) ( m³ / min ) (kg/min) (kPa) (kPa)
  • Page 246: Fuel Specifications

    1100 Series, 1104D, Mechanical FIE Fuel Specifications Perkins recommend the use of the following fuel specifications: DIN E 590 DERV Grade A, B, C, E, F, Class 0, 1, 2, 3, and 4 BS2869 Class A2 Off-highway Gas Oil Red Diesel ASTM D975-91 Class 1-1D and Class 2-2D.
  • Page 247: Low Pressure Fuel System - Fuel Tank Positions - 'T' Into Fuel Return Pipe (V1001)

    1100 Series, 1104D, Mechanical FIE Low pressure fuel system - fuel tank positions - ‘T’ into fuel return pipe (V1001) Atmospheric fuel return line 4 mm ID Engine Injector Non-return Leak-off rail valve Regulator 0 - 0.3 m Air vent valve High fuel Electric lift pump...
  • Page 248: Low Pressure Fuel System - Fuel Tank In Highest Position 'T' Into Fuel Return Pipe `(V3201)

    1100 Series, 1104D, Mechanical FIE Low pressure fuel system - fuel tank in highest position ‘T’ into fuel return pipe `(V3201) Return below fuel level Atmospheric fuel return line 6 mm ID Injector leak-off Fuel mechanical FIE tank only 6 mm ID Customer quickfit fuel return pipe 305 mm...
  • Page 249: Low Pressure Fuel System - Fuel Tank In Highest Position Atmospheric Fuel Return Line (V2201)

    1100 Series, 1104D, Mechanical FIE Low pressure fuel system - fuel tank in highest position atmospheric fuel return line (V2201) Customer return to tank 6 mm ID Return below fuel level Atmospheric fuel return line 4 mm ID Injector leak-off Fuel mechanical FIE tank...
  • Page 250: S8001 - Altitude And Temperature

    Curve: Sheet 1 ESTIMATING THE EFFECTS OF ALTITUDE & TEMPERATURE Issue: ON POWER OUTPUT RELATIVE TO ISO AND SAE Perkins Engines Company Limited Perkins Engines Company Limited Date: 11-Apr-2006 REFERENCE CONDITIONS AT SEA-LEVEL. ©2006 Commercial in Confidence, ©2006 Commercial in Confidence,...
  • Page 251: S8002 - Humidity

    Diagram For: Curve: Sheet 1 ESTIMATING THE EFFECTS OF HUMIDITY Issue: ON POWER OUTPUT RELATIVE TO ISO AND SAE Perkins Engines Company Limited Perkins Engines Company Limited Date: 11-Apr-2006 REFERENCE CONDITIONS. ©2006 Commercial in Confidence, ©2006 Commercial in Confidence, proprietary information of proprietary information of APPLICABLE TO ENGINES WITH MECHANICAL FIE ONLY.
  • Page 252: Lubrication System Lubricating Pressure Instrumentation

    Lubrication system Lubricating pressure instrumentation As a minimum, Perkins require the use of a warning light for the lubricating oil pressure. Installation angle and gradients of operation The installation must be designed so that air will flow freely over the engine lubricating oil sump and filters. The operation of the engine at gradients above that approved, either on the side, or front to rear, can cause engine failure.
  • Page 253: Electrical Circuit Diagram

    1100 Series, 1104D, Mechanical FIE Electrical circuit diagram Fuel lift pump Terminal Off Aux Heat Heat / start Supply Fuel injection pump Standard electric fuel lift Start pump with supply from Aux (2) W/Light Heat terminal on ignition switch Typical Lucas 128SA ignition switch Cold start Cold start advance...
  • Page 254 1100 Series, 1104D, Mechanical FIE Suggested cable sizes Cross-section area Max current Resistance mm² amps m ohm / m 1,00 16.5 18,5 1,25 18.5 14,9 1,50 21.0 2,00 25.0 8,95 2,50 29.0 7,29 3,00 33.0 6,15 4,00 39.0 4,60 6,00 50.0 3,14 8,50...
  • Page 255: Engine Mountings

    Prevent stress to the engine, caused through distortion of the machine and the engine frame. Control the movement of the engine inside the capacity of any drive shaft. Note: Further information about engine mountings can be found in the Perkins Product Support Publications. Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 256: Power Take-Off

    Note: If additional components are to be fitted to the crankshaft pulley of the engine, installation approval must be obtained from the Perkins Applications Department. Crankshaft PTO All axial PTO applications are to be approved by Perkins Applications Department. Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 257: Side Mounted Pto Position

    1100 Series, 1104D, Mechanical FIE Alternative side mounted PTO Gear driven PTO arrangements are available in a variety of locations by selecting different options. When viewed from the rear: Q1000:Located at the rear of the timing case, on the left hand side of the engine - for light duty operation. Q1030:Located at the rear of the timing case, on the left hand side - for heavy duty loads.
  • Page 258 PTO is used at a high load for short periods (approximately 30 seconds) for a relatively low proportion of the engine life. Where the PTO gear is not supplied by Perkins, details for suitable gear designs should be obtained from Perkins.
  • Page 259: Customer Supplied Pumps

    For the system to be analysed and to ensure the correct performance of the engine etc., the information required by Perkins is the mass/elastic details of all the equipment driven from the front and rear of the engine. More information about the mass/elastic system calculations is given in the Perkins installation manual.
  • Page 260: Centre Of Gravity

    1100 Series, 1104D, Mechanical FIE Centre of gravity Note: For a dry engine with standard parts fitted. Naturally aspirated - non stressed block From rear height above Offset to Weight face of crankshaft RHS from Engine Specification kg (lbf) cylinder centre-line centre-line block mm (in)
  • Page 261: Low Speed Torque

    It is important when making engine selections that the customer takes into account the impact of any potential increase in operational black smoke over their current product. For further assistance with the transient smoke emissions and engine selection please refer to the Perkins Applications Engineering Department.
  • Page 262: Humidity

    Note: See “S8002 - Humidity” on page 235 for further details. Temperature For the effects on the fuel oil changes in temperature and specific gravity, refer to Perkins Application Engineers. Engine ratings given by Perkins are corrected to the reference conditions shown in the rating standards.
  • Page 263: Exhauster, Curve 5608

    1100 Series, 1104D, Mechanical FIE Exhauster, curve 5608 Barometric pressure - 101.6 kPa Vacuum reservoir capacity - 8 litre Exhauster swept volume - 87,5 cc CUR VE 1 = PUM P SPEED 4800 rev/m in CUR VE 2 = PUM P SPEED 1220 rev/m in 16 17 EV ACU A TION TIM E Sec A1313...
  • Page 264: Compressor Single Cylinder 225Cc - Free Air Delivery

    1100 Series, 1104D, Mechanical FIE Compressor single cylinder 225cc - free air delivery A1623 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 265: Compressor Single Cylinder 225Cc - Delivered Air Temperature

    1100 Series, 1104D, Mechanical FIE Compressor single cylinder 225cc - delivered air temperature A1624 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 266: Compressor Single Cylinder 225Cc - Power Consumption

    1100 Series, 1104D, Mechanical FIE Compressor single cylinder 225cc - power consumption A1625 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 267: Compressor Single Cylinder 225Cc - Air Charging Time To Pressurise A 50 Litre Receiver

    1100 Series, 1104D, Mechanical FIE Compressor single cylinder 225cc - air charging time to pressurise a 50 litre receiver A1626 Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 268: Fan Performance Curve 2184/C - Options M2203 To M2206

    1100 Series, 1104D, Mechanical FIE Fan performance curve 2184/C - options M2203 to M2206 Diameter 18in (457.2 mm) Fan speeds in rev/min No of blades Blade width 4.25in (108.0 mm) Blade length 6.25in (158.8 mm) Blade angle 30° 2485C817 speed limi pplies on 4 cylinder engines See drawings 1500...
  • Page 269: Fan Performance Curve 5441 - Options M3313 To M3316

    5441 Curve: Perkins Part Manufacturer Manufacturer's Supplier Supplier's Part Issue: Number Part Number Number Perkins Engines Company Limited ©2004 Commercial in Confidence, Date: 25-Oct-2004 2485C517 Borg Warner 4035-41045-43 Borg Warner 4035-41045-43 proprietary information of Perkins Engines Company Ltd. Perkins Part...
  • Page 270: Fan Performance Curve 5442 - Options M3323 To M3326

    5442 Curve: Perkins Part Manufacturer Manufacturer's Supplier Supplier's Part Issue: Number Part Number Number Perkins Engines Company Limited ©2004 Commercial in Confidence, Date: 25-Oct-2004 2485C518 Borg Warner 4035-38449-86 Borg Warner 4035-38449-86 proprietary information of Perkins Engines Company Ltd. Perkins Part...
  • Page 271: Fan Performance Curve 5443 - Options M3415 To M3416

    5443 Curve: Perkins Part Manufacturer Manufacturer's Supplier Supplier's Part Issue: Number Part Number Number Perkins Engines Company Limited ©2004 Commercial in Confidence, Date: 25-Oct-2004 2485C514 Borg Warner 4035-41296-03 Borg Warner 4035-41296-03 proprietary information of Perkins Engines Company Ltd. Perkins Part...
  • Page 272: Fan Performance Curve 9500 - Option M4326

    9500 Curve: Perkins Part Manufacturer Manufacturer's Supplier Supplier's Part Issue: Number Part Number Number Perkins Engines Company Limited ©2004 Commercial in Confidence, Date: 25-Oct-2004 2485C521 Borg Warner 4035-38449-87 Borg Warner 4035-38449-87 proprietary information of Perkins Engines Company Ltd. Perkins Part...
  • Page 273: Fan Performance Curve 9501 - Option M2323 To M2326

    9501 Curve: Perkins Part Manufacturer Manufacturer's Supplier Supplier's Part Issue: Number Part Number Number Perkins Engines Company Limited ©2004 Commercial in Confidence, Date: 25-Oct-2004 2485C522 Borg Warner 4035-38449-83 Borg Warner 4035-38449-83 proprietary information of Perkins Engines Company Ltd. Perkins Part...
  • Page 274: Important Notes Company Liability

    Operation in explosive atmosphere or areas where there are flammable materials Operation where ventilation is limited or health is important. Warranty This can be made invalid if the engine is not installed or operated/maintained according to Perkins instructions. Engine Specification Manual, TPD1599 Issue 6, January 2009...
  • Page 275: California Proposition 65

    California State law, USA, now stipulates that all equipment that is powered by a diesel engine must carry a warning label that is clearly visible to the operator of that equipment. All Original Equipment Manufacturers that fit Perkins engines to their equipment must comply with this legislation. An example of this label (actual size) is shown below.
  • Page 276 1100 Series, 1104D, Mechanical FIE Engine Specification Manual, TPD1599 Issue 6, January 2009...

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