Chapters 1 General information 2 The engine range 3 Engine specification 4 Options 5 Accessories 6 Technical data The following pages contain a detailed table of contents...
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1100 Series, 1104D, Mechanical FIE Starter motors Starter motor branding ................58 E0191 - 12V 5 kW RHS suitable for dry back end only (for SAE 3 housing) ..... 58 E0201 - 24V 4,5 kW RHS ..
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1100 Series, 1104D, Mechanical FIE Lubricating oil filler and breather Top cover, breathers and lubricating oil fillers ..........75 Breather branding................. 75 Breather system options.
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1100 Series, 1104D, Mechanical FIE Fans and extensions M0003/M0004/M0005/M0006 - Fan extension ..........96 M2203 to M2206 - Fan 6 blade pusher............96 M2323 to M2326, M3323 to M3326 and M4326 - 10 blade (puller) ...
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1100 Series, 1104D, Mechanical FIE Manifolds, elbows and air filters for turbocharged engines Exhaust hardware ................116 S0100 - Side mounted turbo, RHS, exhaust forward, no exhaust elbow, cross over pipe to rear, end ...
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1100 Series, 1104D, Mechanical FIE Exhaust outlet and elbow Exhaust hardware ................131 U0300 - Centre side ................131 U0301/U0303/U0304 - Centre side, with vertical elbow .
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Labels ZY003 - Emissions, label LHS block, front low and Perkins decal ......158 ZY004 - Emissions, label LHS block, rear low and Perkins decal......158 ZY005 - Emissions, label RHS block, front low and Perkins decal ...
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1100 Series, 1104D, Mechanical FIE Heat Balance 1104D-44 Curve number T2968 (non-balanced) ..........214 1104D-44 Curve number T2969 (balanced)..........214 1104D-44T Curve number T2970 (non-balanced) .
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1100 Series, 1104D, Mechanical FIE Air flow data tables 1104D-44 Curve number T2968 (non-balanced) .......... . 225 1104D-44 Curve number T2969 (balanced) ..........225 1104D-44T Curve number T2970 (non-balanced)..
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1100 Series, 1104D, Mechanical FIE Power take-off Crankshaft PTO.................. 240 Side mounted PTO position ..............241 Customer supplied pumps..
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1100 Series, 1104D, Mechanical FIE Engine Specification Manual, TPD1599 Issue 6, January 2009...
General information Introduction Mechanical FIE The 1100D Series range of four cylinder engines is developed to meet EPA Tier 3 and EEC Stage IIIA off highway emissions legislation. EU Stage IIIA: 1104D-44, 1104D-44T and 1104D-44TA US EPA Tier 3: 1104D-44T and 1104D-44TA...
1100 Series, 1104D, Mechanical FIE How to use the manual All the information needed to specify an engine for an application can be found in chapters 2 to 6. Use the chapters as follows: The manual is designed to be user friendly and includes compatibility information and symbols in the options and accessories tables to assist the user to correctly specify an engine specification.
2 The Cameleon method Project engine specifications selected from this manual can be created using the Perkins ‘Cameleon’ configurator. Specifications will be automatically checked for compatibility. Those which are confirmed as acceptable will be issued with a unique engine list number.
Left hand side, when viewed from the flywheel end of the engine Naturally aspirated NORF New option request form (part of revised DC process) Perkins Data Link Power take off Right hand side, when viewed from the flywheel end of the engine Society of Automotive Engineers...
1100 Series, 1104D, Mechanical FIE The engine range The 1100D Series range of four cylinder engines is developed to meet EPA Tier 3 and EEC Stage IIIA off highway emissions legislation. The Mechanical range specifically targets: EU Stage IIIA: 1104D-44, 1104D-44T and 1104D-44TA US EPA Tier 3: 1104D-44T and 1104D-44TA The engines have been developed to ISO TR 14396.
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1100 Series, 1104D, Mechanical FIE Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE Engine specification Mandatory specification requirements All engines must be specified using option codes. A selection must be made for All options even if the option is ‘not required’. Before selecting an option read carefully any notes relating to the option. These will indicate any restrictions if this option is chosen.
Once the specification has been drafted, it can be transferred to the engine order form, which is available from Perkins. To enable the specification to be processed, additional information is required relating to the application into which the engine is to be installed.
1100 Series, 1104D, Mechanical FIE Options Mechanical options Introduction This chapter contains all information relating to the options for the 1104D Mechanical FIE engine range. Before specifying an option read carefully any notes relating to the option as these will indicate any restrictions if this option is chosen.
1100 Series, 1104D, Mechanical FIE Flywheel housing design 11.25 22.5 22.5 16 HOLE 8 HOLE SPACING SPACING 12 HOLE SPACING U1015 Note: If a bell housing or similar component is to fitted to a flywheel housing in this chapter, refer to the data in the table below.
1100 Series, 1104D, Mechanical FIE C0002 - Cast iron SAE 3, 135,0 mm (5.32 in) deep 238,1 238,1 47,6 55,6 starter motor mounting ø 38 4-M12 X 1,75 X 24 both sides 30° 12-M10 X 1,5 X 20 drill pattern flange pattern to NO.3 S.A.E.
1100 Series, 1104D, Mechanical FIE C0010 - Cast iron SAE 3, 135,0 mm (5.32 in) deep, LHS starter 238,1 238,1 214,4 47,6 19,1 starter motor mounting 12-M10 X 1,5 X 20 drill pattern FLANGE AND SPIGOT TO NO.3 S.A.E. 4-M12 X 1,75 X 24 BOTH SIDES 30°...
1100 Series, 1104D, Mechanical FIE C0022 - Cast iron SAE 3, 156,4 mm (6.16 in) deep, RHS starter 238,1 238,1 156,4 47,6 55,6 12-M10 X 1,5 X 20 starter motor mounting drill pattern FLANGE AND SPIGOT TO NO.3 S.A.E. 4-M12 X 1,75 BOTH SIDES 45°...
1100 Series, 1104D, Mechanical FIE C0027 - Cast iron SAE 3, 135,0 mm (5.32 in) deep, RHS starter, with adaptor to convert from SAE 3 to SAE 4 1-M10 X 1,5 X 20 62,5 98,48 88,95 ø 98,43 X 5-deep ø...
1100 Series, 1104D, Mechanical FIE C0030 - Cast iron SAE 3, 84,0 mm (3.31 in) deep, RHS starter 238,1 238,1 84,1 12-M10 X 1,5 X 20 47,6 14,3 drill pattern, flange and spigot to No.3 S.A.E. ø 38,1 4-M12 X 1,75 both sides 45°...
1100 Series, 1104D, Mechanical FIE Flywheels Non-stressed cylinder block Description Option Not required D0000 For Centaflex couplings D0003 For SAE, Borg and Beck, twin disc clutches without pilot bearing housing D0004 As D0004 but with pilot bearing housing D0005 For 12/13 in American Borg and Beck clutches D0006 For Clark 18000 torque converters D0008...
1100 Series, 1104D, Mechanical FIE Stressed cylinder block Description Option Not required D0000 For Borg Warner torque converters D0014 For customer transmissions D0055 For customer transmissions D0056 For customer transmissions D0062 For customer transmissions D0063 For customer transmissions D0065 For customer transmissions D0066 For customer transmissions D0067...
1100 Series, 1104D, Mechanical FIE D0003 - For Centaflex couplings &&&&D0003 81,6 15° 54,3 32,8 45° 15° 15° 6 - 'a' M16 x 2 x 32 on 165,1 P.C.D. 6 - 'b' M12 x 1,75 x 2 equispaced on 165,1 P.C.D. Mass 31,98 kg Inertia mk²...
1100 Series, 1104D, Mechanical FIE D0005 - As D0004 but with pilot bearing housing YB&&D0005B 86,8 8- 3 8 -24UNF x 25,4 70,9 equispaced on 56,6 333,38 P.C.D. 54,2 32,8 8- 3 8 -24UNF x 25,4 equispaced on 295,28 P.C.D. 8-M8 x 1,25 x 14,3 equispaced on 203,2 P.C.D.
1100 Series, 1104D, Mechanical FIE D0008 - For Clark 18000 torque converters (non stressed) Ø 11 C/BORED Ø 25,4 X 4,8 EQUI-SPACED ON A 342,9 P.C.D. 51,2 32,8 68,7 MASS 19,88 INERTIA 0,43 kg m 1,71 kg m A1063 Flywheel 3122A032, starter ring 126 tooth 31162121 (assembly 411D127) D0014 - For Borg Warner torque converters (non stressed) 6-5/16 - 18 UNC X 19 69,06...
1100 Series, 1104D, Mechanical FIE D0014 - For Borg Warner torque converters (stressed) D0014 21.2 6 - 5/16 - 18 UNC x 22 14.8 equi-spaced on 319.1 P.C.D. Mounting face for starter motor 32.8 19.6 27.6 Mass 22,6 kg 35.4 Inertia mk²...
1100 Series, 1104D, Mechanical FIE D0030 - For Allison AT545 transmissions Drawing not available at time of print D0044 - For SAE transmissions 120,2 102,7 32,8 -24UNF X 25,4 equispaced 54,2 on 333,4 P.C.DIA. 67,7 80,4 3122E136 flywheel, 31162121 starter ring. Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE D0045 - For Spicer transmissions 8-M8 X 1,25 X 16 55,6 equispaced on 360 P.C.DIA. 32,8 71,19 69,49 Mass 23,3 Inertia 0,47 kg m 1,89 kg m 3122A141 flywheel 31162121 Starter ring D0046 - For hydrostatic transmission A&&&D0046 89,2 81,2...
1100 Series, 1104D, Mechanical FIE D0048 - For wet backend, 122 tooth starter ring D0052 - For ZF auto transmissions Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE D0053 - For various transmissions D0055 - For customer transmission Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE D0062 - For customer transmission D0063 - For customer transmission 35,2 C/BORE 24 X 12 EQUISPACED ON 254 PCD 13,7 52,9 6-M8 X 1,25 X 19 EQUISPACED ON 342 P.C.D. Flywheel mass = 21,95 kg SECTION A-A Flywheel and stater ring mass = 23,66 kg Flywheel inertia mk²...
1100 Series, 1104D, Mechanical FIE D0066 - For customer transmission 63,8 58,8 46,6 14,8 4 - M10 x 1,0 x 15 6 - M10 x 1,5 x 15 21,2 Mounting face starter motor 32,8 Mass 26,8 Inertia mk 0,382 kgm 1,528 kgm 3121K133 flywheel 0410236 starter ring D0067 - For customer transmission...
1100 Series, 1104D, Mechanical FIE D0068 - For customer transmission R&&&D0068 19,6 16,4 Mounting face for starter motor 21,2 32,8 - 18 UNC X 22 14,8 equispaced on 333,375 P.C.D. Mass: 22,8 Inertia : mk² 0,456 GD²: 1,824 3121E141 flywheel, 0410236 starter ring D0069 - For customer transmission Drawing not available at time of print Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE Starter motors Description Option Not required E0000 12V 5 kW RHS suitable for dry back end only (for SAE 3 housing) E0191 24V 4.5 kW RHS, suitable for dry back end only E0201 (2) (3) (4) 12V 3.2 kW LHS, suitable for dry back end only E0301 replacement for option code E0101...
1100 Series, 1104D, Mechanical FIE E0311 - 12V 3,2 kW RHS, suitable for dry back end only BATTERY TERMINAL M8 x 1.25 73,2 61,5 201,6 30,7 11 ON 127 P.C.D. EARTH TERMINAL M8 x 1.25 Pinion No. of teeth module 3.175 Pressure angle 20°...
1100 Series, 1104D, Mechanical FIE Fan drives Fan drive standard vee Drive Description Option ratio Fan drive not required F0000 only selectable with M0000/P0000/N0000 Fan centre 262 mm (10.31 in) pulley Dia. 200 mm F0011 1 : 1 Fan centre 285 mm (11.22 in) pulley Dia. 200 mm F0012 Fan centre 356 mm (14.02 in) pulley Dia.
1100 Series, 1104D, Mechanical FIE Fan drive multi vee Drive Description Option ratio Fan drive not required F0000 only selectable with M0000/P0000/N0000 F4421 Fan centre 262 mm (10.31 in) pulley Dia. 167 mm 0.9 : 1 F4422 Fan centre 285 mm (11.22 in) pulley Dia. 167 mm F4461 Fan centre 262 mm (10.31 in) pulley Dia.
1100 Series, 1104D, Mechanical FIE F0031 to F0035 and F0041 to F0042 4 holes Ø 9 equispaced Refer to 'M' options for on a 63,5 P.C.Diameter fan extension dimensions 36° Ø 12,7 Pulley effective Ø Ø Ø Ratio Ratio 0,85:1 1,06:1 Housing shown may Twin...
1100 Series, 1104D, Mechanical FIE F0501 - Fan drive housing for standard pulley X X2 4-M8 x 1,25 equispaced on 63,5 P.C.D 19,7 657,9 28,6 1,5 x 45° 4113K005-FAN DRIVE HOUSING ASSEMBLY-TO SUIT OPTIONS K0001/K0004/K0006/K0007 F0501 - Fan drive housing for multi vee pulley X X2 4-M 8 x 1,25 EQUISPACED ON 63,5 P.C.D 19,7...
1100 Series, 1104D, Mechanical FIE F0504 - Fan drive housing 4 holes M 8 X 1,25 equispaced on a 63,5 P.C.Diameter 19,7 658,2 28,6 1,5 X 45° 4113K007 fan drive housing assy F4422/F4441/F4442 - Fan centre 285 mm Refer to 'm' options for fan extension dimensions Effective Ø...
1100 Series, 1104D, Mechanical FIE F4451/F4452/F4461/F4462 Refer to 'M'options for fan extension dimensions Effective Ø 150 15,2 68,5 601,2 to first groove Housing shown may not be that specified To suit 8 rib multi V drive belt 4 holes Ø 9 equispaced on 63,5 P.C.Dia Note: Option codes with fan heights over 310 mm include idler pulley - see seperate drawing Option Code...
1100 Series, 1104D, Mechanical FIE Oil capacities and gradability Gradient of operation and oil capacities The table below shows the oil capacity of each sump and the angle at continuous operation permitted in all directions. Gradient figures are measured from the horizontal position. Note: Oil change period of low capacity sumps under review.
1100 Series, 1104D, Mechanical FIE Lubricating oil filler and breather Top cover, breathers and lubricating oil fillers Description Option Closed breather H01** mandatory for all naturally aspirated engines Open breather, short hose H02** Filtered open breather H03** Open breather, long hose H12** Top cover, no filler H**00...
1100 Series, 1104D, Mechanical FIE Timing case lubricating oil fillers Description Option HD000 Timing case filler, not required HD001 Timing case filler, LHS mid position Timing case filler, on LHS lower position HD004 Timing case filler, on LHS upper position HD005 HD006 Timing case filler, LHS mid position for customer supplied filler...
1100 Series, 1104D, Mechanical FIE HD005 - Timing case filler, on LHS upper position 28,6 X X2 4134C072 OIL FILLER ASSEMBLY HD006 - Timing case filler, LHS mid position for customer supplied filler 240,8 511,6 28,6 237,4 2 - M8 X 1,25 X 16 FOR CUSTOMER SUPPLIED FILLER 238,5...
2. Incompatible with balanced engines, if a balancer is specified a cooler must be selected. 3. Incompatible with Q1023/Q1024/Q1025/Q1026/Q1038/Q2038. 4. Oil filters fitted on the right hand side are not compatible when balancer selected. 5. Incompatible with G0203/G0303/G0603. 6. Perkins Application and Engineering approval required prior to selection. Lubricating oil filter branding Description Option...
1100 Series, 1104D, Mechanical FIE Crankshaft pulleys Fan drive standard vee Description Option Crankshaft stub seal, when no crankshaft pulley fitted K0000 Cast iron, single groove, 200 mm diameter 12,7 mm belt K0001 Cast iron, twin groove, 200 mm diameter 12,7 mm belt K0004 Cast iron, twin groove, 170 mm diameter 12,7 mm belt K0006...
1100 Series, 1104D, Mechanical FIE K0000 - Crankshaft stub seal, for no crankshaft pulley fitted RG&&K0000 6-M12 X 1,75 equispaced on 110 P.C. Dia 631,6 28,6 Crankshaft seal stub K0001 - Cast iron, single groove, 200 mm diameter 12,7 mm belt 621,4 28,6 608,2...
1100 Series, 1104D, Mechanical FIE K0010/K0020 - Primary drive, steel, 150 mm - 200 mm diameter ø 154,5 631,6 28,6 601,2 to first groove To suit 8 rib multi V drive belt Option Pulley Effective code part No. Dia. A K0010 3115X041 K0020...
559 mm (22 in) Pusher, 7 blade, with 63 mm (2.5 in), fan extension M4415 1. Customer supplied fan and extensions must be approved by Perkins Applications. 2. Metal fans. These fans are limited to engines with rated speeds up to and including 2200 rev/min. When a balancer is selected rated speeds can be increased to 2400 rev/min.
1100 Series, 1104D, Mechanical FIE M0003/M0004/M0005/M0006 - Fan extension DIM.A 4 -holes ø9 equispaced on 63,5 P.C.Dia. X 45° Option code Part number Dimension A M0003 3748W223 38,1 M0004 3748W232 50,8 3748W242 M0005 M0006 3748W243 M2203 to M2206 - Fan 6 blade pusher 4 holes equispaced on a 63,6/63,4 P.C.diameter, to suit M8 fixings.
1100 Series, 1104D, Mechanical FIE M2323 to M2326, M3323 to M3326 and M4326 - 10 blade (puller) Note: Minimum of 25 mm clearance in front and behind of dimensions B and C must be maintained. 4 HOLES EQUISPACED ON A 63,6/63,4 P.C.DIAMETER, TO SUIT M8 FIXINGS.
1100 Series, 1104D, Mechanical FIE N0131/N0171/N0301/N0321 - Alternator, 100A, 120A, 12v and 55A, 75A 24v X2 X 309.5 Max 437,2 28,6 608,2 single pulley twin pulley X2 X 0ption Alternator Voltage Current N0131 2871A304 100A N0321 2781A701 3824A071 bracket 36155429 link Multi Vee belt drive Artwork required Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE Belt driven auxiliaries Standard vee belt drive Description Option Not required P0000 Auxiliary drive, single groove pulley, 200 mm diameter P0001 Auxiliary drive, single groove pulley, 140 mm diameter P0003 1. Standard vee belts supplied with all options except when F0501/F0502/F0503/F0504 or K0000 or when F0000 with N0000 selected.
1100 Series, 1104D, Mechanical FIE P0003 - Auxiliary drive, single groove pulley, 140 mm diameter The addition of this auxilary 36° pulley has the effect of moving the fan extension 2 mm forwards 12,7 refer to 'F' options for fan drive housing assys and fan heights 655,5 28,6...
1100 Series, 1104D, Mechanical FIE Q1000 - Timing case LHS PTO, no auxiliaries fitted 236,7 195,3 511,5 28,6 141,5 5 - M8 x 1,25 protrusion of 14,5 Max from 124,6 rear of timing case M10 x 1,5 151,3 178,3 Section A-A 208,6 3716C571 timing case LHS PTO.
1100 Series, 1104D, Mechanical FIE Q1020 - Z drive adaptor with SAE B flange for customer fit compressor or auxiliaries X X2 432,7 18,3 246,7 2-M12 X 1,75 28,6 Section A-A 18,3 64,3 gear to adaptor mounting face X X2 38,48 38,08 11,18...
1100 Series, 1104D, Mechanical FIE Q1024 - Compressor 225 cc with DIN flange, head unloader 417,7 AIR INLET 391,9 288,7 AIR DELIVERY 334,7 352,2 282,6 AIR INLET PORT 288,8 M26 X 1,5 X 16 AIR DELIVERY PORT M22 X 1,5 X 14 Ø...
1100 Series, 1104D, Mechanical FIE Q1026 - Z drive adaptor and compressor, 225 cc with SAE flange, line unload 392,1 417,8 352,2 AIR INLET 334,8 288,9 288,8 Air inlet port air delivery M26 X 1,5 X 16 272,1 256,5 28,6 246,8 30,2 4-holes M10 X 1,5...
1100 Series, 1104D, Mechanical FIE Q1100 - Timing case with no PTO capability 511,6 28,6 View on rear 3716C462 timing case no PTO Q2030 - Timing case, twin PTO 511,6 28,6 M10 x1.5 x 22 5 - M8 x 1,25 protrusion of 236,7 192,6...
1100 Series, 1104D, Mechanical FIE Q3000/Q3030 - Timing case, single RHS PTO, no auxiliaries fitted 511,6 28,6 190,6 176,2 2 - Ø 11,0 protrusion of bolts 14,5 Max from rear of timing case 202,8 Section A-A View on rear 3716C481 timing case RHS PTO Q4042 - Heavy duty to suit compressor 630 cc, SAE flange, head unload Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE Q4055 - Heavy duty to suit SAE B drive flange, 13 tooth spline, no auxiliaries GEAR SPLINE DATA FLAT ROOT SIDE FIT DETAILS TO ANSI B92.1 CLASS 6 NUMBER OF TEETH - 13 MAJOR DIA - 22,504/22,225 307,9 PITCH - 16/32 PITCH DIA - 20,637...
1100 Series, 1104D, Mechanical FIE Balancer Description Option Not required R0000 Balancer fitted R0001 (1). Compatible with balanced ratings only, see A options. Not compatible with oil filter options J0031/J0071/J0011/J0021/J0030/J0070. See “Lubricating oil sumps and dipsticks” on page 68. for compatible sumps. R0000 - Balancer not required R0001 - Balancer fitted Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE Manifolds, elbows and air filters for turbocharged engines (1) (2) Description Option Not required S0000 S0100 Side mounted turbo, RHS, exhaust forward, no exhaust elbow, cross over pipe to rear, end S0101 Side mounted turbo, RHS, exhaust forward, no exhaust elbow, cross over pipe to rear, top (3) (4) S0110 Side mounted turbo, RHS, exhaust elbow forward up, cross over pipe to rear, end...
1100 Series, 1104D, Mechanical FIE Exhaust hardware Description Option Not required SD000 SD002 Studs and nuts only SD003 Studs, nuts, flange and gasket SD004 Studs, nuts only (1). Only available with turbo charged options supplied and fitted with an exhaust elbow. (2).
1100 Series, 1104D, Mechanical FIE S0101 - Side mounted turbo, RHS, exhaust forward, no exhaust elbow, cross over pipe to rear, top 2674A843 Rating specific 2674A816 2674A817 S0110 - Side mounted turbo, RHS, exhaust elbow forward up, cross over pipe to rear, end 2674A843 Rating specific 2674A816...
1100 Series, 1104D, Mechanical FIE S0111 - Side mounted turbo, RHS, exhaust elbow forward up, cross over pipe to rear, top 2674A843 Rating specific 2674A816 2674A817 S0114 - Side mounted turbo, RHS, exhaust elbow forward up, cross over pipe to rear, top with air filter 2674A843 Rating specific 2674A816...
1100 Series, 1104D, Mechanical FIE S0120 - Side mounted turbo, RHS, exhaust elbow forward down, cross over pipe to rear, end 2674A843 Rating specific 2674A816 turbocharger 2674A817 S0121 - Side mounted turbo, RHS, exhaust elbow forward down, cross over pipe to rear, top 2674A843 Rating specific 2674A816...
1100 Series, 1104D, Mechanical FIE S0150 - Side mounted turbo, RHS, exhaust rearward, no exhaust elbow, cross over pipe to rear, end 2674A844 Rating specific 2674A819 2674A821 S0151 - Side mounted turbo, RHS, exhaust rearward, no exhaust elbow, cross over pipe to rear, top 2674A844 Rating specific 2674A819...
1100 Series, 1104D, Mechanical FIE S0251 - Top mounted turbo, exhaust outlet rearward, no exhaust elbow, cross over pipe to rear, top 2674A845 Rating specific 2674A826 2674A827 S1101 - Side mounted turbo, RHS, exhaust forward, no exhaust elbow, compressor outlet up, for air to air cooling 2674A835 Rating specific 2674A841...
1100 Series, 1104D, Mechanical FIE S1111 - Side mounted turbo, RHS, exhaust elbow forward up, compressor outlet up, for air to air cooling 2674A835 Rating specific 2674A841 S1112 - Side mounted turbo, RHS, exhaust elbow forward up, compressor outlet down, for air to air cooling 2674A842 Rating specific 2674A839...
1100 Series, 1104D, Mechanical FIE S1114 - Side mounted turbo, RHS, exhaust elbow forward up, compressor outlet down, for air to air cooling, with air filter 2674A842 Rating specific 2674A839 S1121 - Side mounted turbo, RHS, exhaust elbow forward down, compressor outlet up, for air to air cooling 2674A842 Rating specific 2674A839...
1100 Series, 1104D, Mechanical FIE S1151 - Side mounted turbo, RHS, exhaust rearward, no exhaust elbow, compressor outlet up, air to air cooling Rating specific 2674A836 2674A818 S1152 - Side mounted turbo, RHS, exhaust rearward, no exhaust elbow, compressor outlet down, for air to air cooling Rating specific 2674A837 2674A822...
1100 Series, 1104D, Mechanical FIE S1181 - Side mounted turbo, RHS, exhaust elbow rearward up, compressor outlet up, for air to air cooling Rating specific 2674A836 2674A818 S1182 - Side mounted turbo, RHS, exhaust elbow rearward up, compressor outlet down, for air to air cooling Rating specific 2674A836 2674A818...
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1100 Series, 1104D, Mechanical FIE S1253 -Top mounted turbo, exhaust rearward, no exhaust elbow, compressor outlet across, for air/air cooling Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE Intake manifold, intake connections Description Option Not required T0000 Rear, top, no inlet with blanking plug for transit only T4001 Rear, top, vertically up facing connection T4010 Rear, top, vertically up facing connection with air filter T4012 Rear, top, forward facing 90°...
1100 Series, 1104D, Mechanical FIE Exhaust outlet and elbow Description Option Not required U0000 Centre side U0300 Centre side, with vertical elbow U0301 Centre side, with 120° elbow U0303 Centre side, with 180° elbow U0304 Centre down U0400 Centre top U0500 (1).
1100 Series, 1104D, Mechanical FIE U0301/U0303/U0304 - Centre side, with vertical elbow U0400 - Centre down Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE Fuel filters secondary Spin on filter canister Description Option (1) (2) Single, LHS, centre of cylinder head V1001 (1). Electric lift pump supplied loose, only available as 12 volt. (2). Incompatible with H03**, HD004. Replaceable filter elements Description Option (1) (2)
1100 Series, 1104D, Mechanical FIE V1001 - Single, LHS, centre of cylinder head V2201 - Single, LHS, centre of cylinder head Subject to change Contact product team for details Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE V3201 - Single LHS, off centre of cylinder head, FIP boost capsule fuel return to filter Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE Cold start aids Description Option Cold start not required W0000 Glow plugs, busbar, stud and Deutsch connector W0008 Glow plugs, busbar with stud and nut W0011 available Q2 2008 W0011 - Glow plugs, busbar with stud and nut 76,6 Glowplug View in direction of arrow A...
1100 Series, 1104D, Mechanical FIE Lifting eyes Description Option (1) (2) Front LHS and rear RHS X0001 (1) (3) (4) Front RHS and rear LHS X0002 (1) (3) (4) Front RHS and rear LHS X0003 (1). Maximum load 600 kg using a spreader bar or a two leg sling with 2 lifting eye brackets. (2).
1100 Series, 1104D, Mechanical FIE X0002 - Front RHS and rear LHS 90,6 R 35 R 35 Ø 40 Ø 40 3617A015 rear lifting bracket, 3617A015 front lifting bracket X0003 - Front RHS and rear LHS 32,2 33,8 90,6 R 35 Ø...
1100 Series, 1104D, Mechanical FIE Accessories Introduction This chapter contains all information relating to the mechanical accessories for the 1104D (Mechanical FIE) engine range. Before specifying an accessory, read carefully any notes relating to the accessory as these will indicate any restrictions if this accessory is selected.
1100 Series, 1104D, Mechanical FIE Resistors and regulators Description Option Not required ZA000 (2) (3) Voltage regulator front top, LHS ZA014 (2) (4) Voltage regulator rear top, LHS ZA015 Voltage regulator supplied loose ZA016 (1). 12 volt engines only. (2). 24 volt engines only. (3).
1100 Series, 1104D, Mechanical FIE ZC019 - Front mounting brackets, LHS and RHS (for high peak loads, 10g) 543,5 367,7 25,9 3824A271 BRACKET ENGINE FRONT SUPPORT Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE Coolant temperature sender and gauge Description Code Not required ZL000 Temperature sender and gauge ZL001 Temperature switch ZL002 Temperature sender only ZL004 ZL000 - Not required Engine Specification Manual, TPD1599 Issue 6, January 2009...
An engine is at risk if a heat exchangers effectiveness becomes reduced through environmental contamination. Customers of Perkins engines should give appropriate maintenance details in their operator and service documents to prevent this. Warning! If the radiator is to be supplied without fan guards, the customer must sign a letter accepting responsibility and liability to provide and fit fan guards.
(1). A pre filter must be fitted on all engines that is capable of handling a fuel flow of between 1.5 l/min and 2.5 l/ min. Please contact Perkins Applications for more details if customer supplied. ZV011 - Single filter including water separator, supplied loose...
1100 Series, 1104D, Mechanical FIE Cab heater connections Description Code Not required ZZ000 (1) (2) Without connections, rear of cylinder head plugged with threaded insert ZZ001 (1) (2) Feed rear cylinder head, straight return to rear of the timing case ZZ002 Feed LHS cylinder head, straight return to rear of the timing case ZZ004...
1100 Series, 1104D, Mechanical FIE ZZ012 - Feed rear cylinder head, angled return to rear of the timing case 516,3 248,1 30° 2447375 elbow ZZ014 - Feed LHS cylinder head Q1025/Q1026 only X X2 150,1 547,6 28,6 28,6 X X2 0470672 adaptor Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE ZZ014 - Angled return to rear of the timing case for Q1025/Q1026 526,4 28,6 247,9 2447377 elbow Engine Specification Manual, TPD1599 Issue 6, January 2009...
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1100 Series, 1104D, Mechanical FIE Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE Technical data Introduction The information given in the following chapter contains preliminary and target data and should only be used for preliminary calculations to assist the user to select the option for the 1104D (Mechanical FIE) project engine specifications. If more information is required refer to the 1104D product team.
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on Product Duty Usage Limitations. 2. For power and torque data below 1100 Emissions: rev/min refer to Perkins Engines Limited.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet Curve T 2968 Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System Engine Model: 1104D-44 Heat Rejected @ Rated Speed (kW): 36.8 29.1 Number Of Cylinders:...
Speed, rev/min Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on Product Duty Usage Limitations. Emissions: 2.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 2969 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44 36.8 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 29.1...
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 2970 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 46.7 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 34.5...
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 2971 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 46.7 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 34.5...
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 2972 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 45.7 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 37.2...
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet Curve T 2978 Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System Engine Model: 1104D-44T Heat Rejected @ Rated Speed (kW): 50.4 Number Of Cylinders: Heat Rejected @ Peak Torque (kW):...
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 2979 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 50.8 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 40.3...
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines 1. For duty cycle refer to Perkins Engines 1. For duty cycle refer to Perkins Engines 1. For duty cycle refer to Perkins Engines...
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3055 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 50.0 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 40.1...
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3056 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 46.4 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 36.6...
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3058 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 51.0 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 36.9...
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3059 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 51.0 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 36.9...
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3060 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 43.6 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 31.3...
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3061 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 43.6 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 31.3...
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3066 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 54.1 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 41.1...
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3067 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 54.1 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 41.1...
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on See Note 3. Product Duty Usage Limitations.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3360 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44T 47.3 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 36.4...
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on 77/537/EEC- Includes FAS. Product Duty Usage Limitations.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3496 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 46.4 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 36.6...
Performance after 60 hours operation with fuel oil at 40°C at pump inlet. Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines Smoke: (Peterborough) Limited statement on 77/537/EEC- Includes FAS. Product Duty Usage Limitations.
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3499 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 46.7 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 105.0...
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds) 1. For duty cycle refer to Perkins Engines 1. For duty cycle refer to Perkins Engines 1. For duty cycle refer to Perkins Engines 1. For duty cycle refer to Perkins Engines...
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1100 Series, 1104D, Mechanical FIE Rating Curves Data Sheet T 3500 Curve Sheet 2 Note1: Unless otherwise specified, all stated data is for maximum rated speed and 100% load. General Data Cooling System 1104D-44TA 44.9 Engine Model: Heat Rejected @ Rated Speed (kW): Number Of Cylinders: Heat Rejected @ Peak Torque (kW): 36.3...
1100 Series, 1104D, Mechanical FIE Cylinder block views non-stressed block Non stressed block and head - left hand side view Ref Qty Size Remarks M8x1,25x16 Available on non-electronic engines 470,9 M8x1,25x16 May be used on non-electonic engines 320,7 M12x1,75x20 Front 2 only when front mounts used 274,4 M8x1,25x16 May be used on non-electonic engines...
1100 Series, 1104D, Mechanical FIE Non stressed block and head - front view Ref Qty Size Remarks 2 to 6 available dependant on fan drive, G 8 M10x1,50x18 lifting eye and air con.bracket options 105,6 Available if head mounted fan drive 4 M10x1,50x19 option is used 4 M16x2,00x25 Available if side mounting pads used...
1100 Series, 1104D, Mechanical FIE Non stressed block and head - rear side view Ref Qty Size Remarks 5 holes available dependant on lifting M10x1,50x19 eye option 47,5 37,5 17,5 drawings subject to change 3711H211 cyl.block 3712H193 cyl.head Non stressed block and head - plan view Ref Qty Size Remarks...
1100 Series, 1104D, Mechanical FIE Cylinder block views stressed block Stressed block and head - left hand side view Ref Qty Size Remarks M8x1,25x16 Available on non-electronic engines M8x1,25x16 Available on non-electronic engines 470,9 28,6 M8x1,25x16 Available on non-electronic engines 320,7 M10x1,50x20 Customer fixing point...
1100 Series, 1104D, Mechanical FIE Stressed block and head - front view Ref Qty Size Remarks 2 to 6 available dependant on fan drive, M10x1,50x18 lifting eye and air con. options 105,6 Available if head mounted fan drive M10x1,50x19 option is used Engine mounting M16x2,00x32 Engine mounting...
Battery type Lubricating oil grade Cold start aid. For more information on the minimum start temperatures and types of starter motors etc, refer to the Perkins Installation Manual or your local distributor. Equipment required for cold temperatures The chart below gives the minimum temperature at which a selection of engine oil, battery and starter motor will start the engine.
The resistance of the lead(s) used between the battery/batteries and the starter motor must not be more than 0.0017 ohms for the 12 volt systems and 0.0034 ohms for the 24 volt systems. more detailed information on the types of battery is available in the Perkins Product Support Publications. Engine Specification Manual, TPD1599 Issue 6, January 2009...
When the radiator is installed, or a change made to the design of the basic cooling system for the purpose of radiator installation, or if the installation space is restricted, then a cooling test must be made before the installation can be approved. For more information about cooling tests refer to the Perkins Product Support Publications.
The result has been established at an air temperature of 25 °C (77 °F), and a stabilised coolant temperature of 93 °C (200 °F). Note: Data subject to change, contact Perkins for latest information. 1104D-44 Curve number T2968 (non-balanced) Engine...
15 kPa, 0,153 kgf/cm³, 112 mm Hg (4.43 in Hg) for typical ratings. Exhaust back pressure should be measured within 305 mm (12.0 in) of the turbocharger outlet. Note: Data subject to change, contact Perkins for latest information. 1104D-44 Curve number T2968 (non-balanced)
Induction system Air filters Perkins classifies air filters according to duty, which relates to dust-holding capacity. The choice of duty depends upon the engine type, the dust concentration in which it will operate, and the service life required. The two duty categories considered by Perkins: Medium Duty: Specification –...
The following table shows airflow rates for typical ratings. The air flow rate is quoted at the maximum permitted back pressure of (at maximum rated speed) 5 kPa, 0.051 kgf/cm², 37,5 mm Hg, (20.09 in H Note: Data subject to change, contact Perkins for latest information. 1104D-44 Curve number T2968 (non-balanced)
1100 Series, 1104D, Mechanical FIE 1104D-44TA Curve number T2972 (balanced) Air pressure inlet Engine Air volume Air mass Air inlet Torque Peak Rating filter out speed flow wet flow wet manifold Clean Dirty (Nm) torque point (rev/min) ( m³ / min ) (kg/min) (kPa) (kPa)
1100 Series, 1104D, Mechanical FIE 1104D-44TA Curve number T3056 (non-balanced) Air pressure inlet Engine Air volume Air mass Air inlet Air Temp Air pressure Air Temp Air inlet Torque Peak filter out speed flow wet flow wet manifold drop across ACC out manifold Clean...
1100 Series, 1104D, Mechanical FIE 1104D-44T Curve number T3061 (balanced) Air pressure inlet Engine Air volume Air mass Air inlet Torque Peak Rating filter out speed flow wet flow wet manifold Clean Dirty (Nm) torque point (rev/min) ( m³ / min ) (kg/min) (kPa) (kPa)
1100 Series, 1104D, Mechanical FIE 1104D-44T Curve number T3361 (balanced) Air pressure inlet Engine Air volume Air mass Air inlet Torque Peak Rating filter out speed flow wet flow wet manifold Clean Dirty (Nm) torque point (rev/min) ( m³ / min ) (kg/min) (kPa) (kPa)
1100 Series, 1104D, Mechanical FIE Fuel Specifications Perkins recommend the use of the following fuel specifications: DIN E 590 DERV Grade A, B, C, E, F, Class 0, 1, 2, 3, and 4 BS2869 Class A2 Off-highway Gas Oil Red Diesel ASTM D975-91 Class 1-1D and Class 2-2D.
1100 Series, 1104D, Mechanical FIE Low pressure fuel system - fuel tank positions - ‘T’ into fuel return pipe (V1001) Atmospheric fuel return line 4 mm ID Engine Injector Non-return Leak-off rail valve Regulator 0 - 0.3 m Air vent valve High fuel Electric lift pump...
1100 Series, 1104D, Mechanical FIE Low pressure fuel system - fuel tank in highest position ‘T’ into fuel return pipe `(V3201) Return below fuel level Atmospheric fuel return line 6 mm ID Injector leak-off Fuel mechanical FIE tank only 6 mm ID Customer quickfit fuel return pipe 305 mm...
1100 Series, 1104D, Mechanical FIE Low pressure fuel system - fuel tank in highest position atmospheric fuel return line (V2201) Customer return to tank 6 mm ID Return below fuel level Atmospheric fuel return line 4 mm ID Injector leak-off Fuel mechanical FIE tank...
Lubrication system Lubricating pressure instrumentation As a minimum, Perkins require the use of a warning light for the lubricating oil pressure. Installation angle and gradients of operation The installation must be designed so that air will flow freely over the engine lubricating oil sump and filters. The operation of the engine at gradients above that approved, either on the side, or front to rear, can cause engine failure.
1100 Series, 1104D, Mechanical FIE Electrical circuit diagram Fuel lift pump Terminal Off Aux Heat Heat / start Supply Fuel injection pump Standard electric fuel lift Start pump with supply from Aux (2) W/Light Heat terminal on ignition switch Typical Lucas 128SA ignition switch Cold start Cold start advance...
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1100 Series, 1104D, Mechanical FIE Suggested cable sizes Cross-section area Max current Resistance mm² amps m ohm / m 1,00 16.5 18,5 1,25 18.5 14,9 1,50 21.0 2,00 25.0 8,95 2,50 29.0 7,29 3,00 33.0 6,15 4,00 39.0 4,60 6,00 50.0 3,14 8,50...
Prevent stress to the engine, caused through distortion of the machine and the engine frame. Control the movement of the engine inside the capacity of any drive shaft. Note: Further information about engine mountings can be found in the Perkins Product Support Publications. Engine Specification Manual, TPD1599 Issue 6, January 2009...
Note: If additional components are to be fitted to the crankshaft pulley of the engine, installation approval must be obtained from the Perkins Applications Department. Crankshaft PTO All axial PTO applications are to be approved by Perkins Applications Department. Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE Alternative side mounted PTO Gear driven PTO arrangements are available in a variety of locations by selecting different options. When viewed from the rear: Q1000:Located at the rear of the timing case, on the left hand side of the engine - for light duty operation. Q1030:Located at the rear of the timing case, on the left hand side - for heavy duty loads.
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PTO is used at a high load for short periods (approximately 30 seconds) for a relatively low proportion of the engine life. Where the PTO gear is not supplied by Perkins, details for suitable gear designs should be obtained from Perkins.
For the system to be analysed and to ensure the correct performance of the engine etc., the information required by Perkins is the mass/elastic details of all the equipment driven from the front and rear of the engine. More information about the mass/elastic system calculations is given in the Perkins installation manual.
1100 Series, 1104D, Mechanical FIE Centre of gravity Note: For a dry engine with standard parts fitted. Naturally aspirated - non stressed block From rear height above Offset to Weight face of crankshaft RHS from Engine Specification kg (lbf) cylinder centre-line centre-line block mm (in)
It is important when making engine selections that the customer takes into account the impact of any potential increase in operational black smoke over their current product. For further assistance with the transient smoke emissions and engine selection please refer to the Perkins Applications Engineering Department.
Note: See “S8002 - Humidity” on page 235 for further details. Temperature For the effects on the fuel oil changes in temperature and specific gravity, refer to Perkins Application Engineers. Engine ratings given by Perkins are corrected to the reference conditions shown in the rating standards.
1100 Series, 1104D, Mechanical FIE Exhauster, curve 5608 Barometric pressure - 101.6 kPa Vacuum reservoir capacity - 8 litre Exhauster swept volume - 87,5 cc CUR VE 1 = PUM P SPEED 4800 rev/m in CUR VE 2 = PUM P SPEED 1220 rev/m in 16 17 EV ACU A TION TIM E Sec A1313...
1100 Series, 1104D, Mechanical FIE Compressor single cylinder 225cc - delivered air temperature A1624 Engine Specification Manual, TPD1599 Issue 6, January 2009...
1100 Series, 1104D, Mechanical FIE Compressor single cylinder 225cc - air charging time to pressurise a 50 litre receiver A1626 Engine Specification Manual, TPD1599 Issue 6, January 2009...
Operation in explosive atmosphere or areas where there are flammable materials Operation where ventilation is limited or health is important. Warranty This can be made invalid if the engine is not installed or operated/maintained according to Perkins instructions. Engine Specification Manual, TPD1599 Issue 6, January 2009...
California State law, USA, now stipulates that all equipment that is powered by a diesel engine must carry a warning label that is clearly visible to the operator of that equipment. All Original Equipment Manufacturers that fit Perkins engines to their equipment must comply with this legislation. An example of this label (actual size) is shown below.
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1100 Series, 1104D, Mechanical FIE Engine Specification Manual, TPD1599 Issue 6, January 2009...
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