Druck PACE Manual

Pressure automated calibration equipment
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PACE
Pressure Automated Calibration Equipment
Calibration Manual
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Summary of Contents for Druck PACE

  • Page 1 PACE Pressure Automated Calibration Equipment Calibration Manual Druck.com...
  • Page 3: Table Of Contents

    5.1.1 Pressure Adapters 5.1.2 Pressure Connection PACE Controller Connection for Output Sensor Calibration PACE Controller Connection for Barometric Sensor Calibration PACE Controller Connection for Low Pressure Calibration PACE Indicator Connection for Input Sensor Calibration PACE Indicator Connection for Barometric Sensor Calibration...
  • Page 4 PACE Indicator Screens Appendix B. Pressure Units and Conversion Factors Copyright 2010 Baker Hughes Company. ii | PACE Calibration Manual–English...
  • Page 5: Maintenance

    This manual has user instructions and safety information for the PACE instruments. All personnel must be correctly trained and qualified before they use or do maintenance on the instruments.
  • Page 6: Technical Advice

    This symbol warns the user of the danger of electric shock. Ce symbole alerte l’utilisateur sur le danger de choc électrique. Druck is an active participant in Europe’s Waste Electrical and Electronic Equipment (WEEE) take-back initiative (directive 2012/19/EU). The equipment that you bought has required the extraction and use of natural resources for its production.
  • Page 7: Associated Publications

    Standard Commands for Programmable Instruments °C Degrees Celsius °F Degrees Fahrenheit Pressure input Associated Publications This table lists the Druck publications referenced in this manual: Publication Title K0467 PACE 1000 Quick Start and Safety Instructions K0470 PACE 1000 and PACE Tallis User Manual...
  • Page 8: Calibration Check

    Review and understand the whole procedure before doing a calibration. Before doing a calibration: Energize the PACE and allow it to thermally stabilize for at least 2 hours in a thermally stable environment. Do a Leak Test as detailed in PACE User Manual K0443 (PACE Control Module only).
  • Page 9: Pressure Connection Overview

    1 Reference Level Figure 2: PACE Control Module Reference Level Set the PACE units of pressure to one of the necessary units for calibration. 5.1 Pressure Connection Overview WARNING Turn off the source pressure(s) and carefully open the pressure lines to atmosphere before disconnecting or connecting the pressure lines.
  • Page 10: Pressure Connection

    DO NOT CONNECT TAPERED THREADS DIRECTLY TO THE INDICATOR. Connect NPT tapered threads through a suitable pressure adapter. The PACE has parallel thread pressure connectors. Use only the connector type shown in Table 2. Table 2: PACE Pressure Connector Thread Specification...
  • Page 11 Refer to Figure 4 for connection to the PACE pressure connectors. 1 PACE pressure connector. 2 Bonded seal. 3 ISO228/1 G1/8 pressure 4 NPT thread pressure connector. connector. 5 Pressure adapter, see Section 5.1.1. Figure 4: PACE Pressure Connection For pressures less than 100 bar (1450 psi), see alternative sealing method in Figure 5.
  • Page 12: Pace Controller Connection For Output Sensor Calibration

    This is not normally necessary for pressure ranges of 7 bar and above. Connect the output of the pressure calibration standard to the PACE modules as shown in the diagrams.
  • Page 13: Pace Controller Connection For Low Pressure Calibration

    Note: For gauge sensor calibration, apply positive and negative gauge pressures to the PACE input port. To attenuate changes in atmospheric pressure, or changes due to drafts, connect the PACE reference port to the pressure calibration standard reference port. If a reference connection is unavailable, fit snubber IO-SNUBBER-1 to the PACE reference port.
  • Page 14: Pace Indicator Connection For Barometric Sensor Calibration

    5.6 PACE Indicator Connection for Barometric Sensor Calibration This connection also applies to PACE1000 units with IRS3 sensors and the PACE Tallis units fitted with a barometer. Connect the output of the pressure calibration standard to the PACE reference port.
  • Page 15: Calibration Check A - Control Modules

    Adjust the applied calibration pressure to the first pressure value and wait until this pressure, displayed on PACE is stable to less than 5 ppm (0.0005%) for CM2 and below (aim for 1 ppm (0.0001%) on CM3). The standard deviation of the measured pressure is shown on the screen in the pressure units to help with measuring the deviation in pressure.
  • Page 16: Calibration Adjustment A1 - Control Modules

    Adjust the applied calibration pressure to the first pressure value and wait until this pressure, shown on PACE, is stable to less than 5 ppm (0.0005%) for CM2 and below (aim for 1 ppm (0.0001%) on CM3). The standard deviation of the measured pressure is shown on the screen (σ) in the pressure units to aid with measuring the deviation in pressure.
  • Page 17: Calibration Adjustment A2 - Control Modules

    Adjust the applied calibration pressure to the first pressure value and wait until this pressure, shown on PACE is stable to less than 5 ppm (0.0005%) for IPS sensors and below (aim for 1 ppm (0.0001%) on IRS3 and TRS3 (Tallis)). The standard deviation of the measured pressure is shown on the screen in the pressure units to help with measuring the deviation in pressure.
  • Page 18: Calibration Adjustment B1 - Pace Indicators

    Adjust the applied calibration pressure to the first pressure value and wait until this pressure, displayed on PACE, is stable to less than 5 ppm (0.0005%) for IPS sensors and below (aim for 1 ppm (0.0001%) on CM3). The standard deviation of the measured pressure is displayed on the screen in the pressure units to aid with measuring the deviation in pressure.
  • Page 19: Calibration Adjustment B2 - Pace Indicators

    Note: Zeroing the Reference Sensor is not necessary for calibration adjustment as this is reset automatically during the adjustment process. Do a calibration check (see “Calibration Check B - PACE Indicators” on page 13) on the Barometer first. If the recorded difference is more than the permitted deviation then the Barometer must be adjusted (see “Calibration Adjustment B1 - PACE Indicators”...
  • Page 20: Recommended Calibration Check Points

    40% of full-scale pressure 40% of full-scale pressure 20% of full-scale pressure 60% of full-scale pressure Atmospheric / 0 mbarg 80% of full-scale pressure 100% of full-scale pressure 0 mbarg Copyright 2010 Baker Hughes Company. 16 | PACE Calibration Manual–English...
  • Page 21: Recommended Calibration Adjustment Pressures

    20% of the full-scale range of the sensor 80% of the full-scale range of the sensor IPS (gauge) 80% of the negative range 0 pressure 80% of the positive range. Copyright 2010 Baker Hughes Company. English–PACE Calibration Manual | 17...
  • Page 22 Copyright 2010 Baker Hughes Company. 18 | PACE Calibration Manual–English...
  • Page 23: Appendix A. Pace Menus And Screens

    PACE Controller Menus Appendix A. PACE Menus and Screens A.1 PACE Controller Menus Calibrating Last Calibration: 15/03/10 11:51:05 Is ‘As-Found’ calibration good? Are you sure you want to revert to the last calibration? Calibration procedure Calibration procedure next page next page Copyright 2010 Baker Hughes Company.
  • Page 24: Pace Controller Screens

    Appendix A. PACE Menus and Screens A.2 PACE Controller Screens Calibrating Apply the lowest range pressure (point 1 of 3) Note the applied value Accept when measured value is stable Apply the mid range pressure (point 2 of 3) Note the applied value...
  • Page 25: Pace Indicator Menus

    A.3 PACE Indicator Menus Calibrating Last Calibration: 15/03/10 11:51:05 Is ‘As-Found’ calibration good? Are you sure you want to revert to the last calibration? Calibration procedure Calibration procedure next page next page Copyright 2010 Baker Hughes Company. English–PACE Calibration Manual | 21...
  • Page 26 Appendix A. PACE Menus and Screens A.4 PACE Indicator Screens Calibrating Apply the lowest range pressure (point 1 of 3) Note the applied value Accept when measured value is stable Apply the mid range pressure (point 2 of 3) Note the applied value...
  • Page 27: Appendix B. Pressure Units And Conversion Factors

    To convert from pressure VALUE 1 in pressure UNITS 1, to pressure VALUE 2 in pressure UNITS 2, calculate as follows: FACTOR 1 ---------------------------- - VALUE 2 VALUE 1  FACTOR 2 Copyright 2010 Baker Hughes Company. English–PACE Calibration Manual | 23...
  • Page 28 Appendix B. Pressure Units and Conversion Factors Copyright 2010 Baker Hughes Company. 24 | PACE Calibration Manual–English...
  • Page 30: Office Locations

    Office Locations https://druck.com/contact Services and Support Locations https://druck.com/service Copyright 2010 Baker Hughes Company. This material contains one or more registered trademarks of Baker Hughes Company and its subsidiaries in one or more countries. All third- party product and company names are trademarks of their respective holders.

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