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OLT 9x6 Cabana BC96-BEV-CEDAR Assembly Manual

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Version #13.3
Feb 24, 2025
Stock Code:
BC96-BEV-CEDAR
GAR88-BEV-METAL
GAR88-BEV-PLY
Thank you for purchasing an
9x6 Cabana. Please take the
time to identify all the parts
prior to assembly.
Important Information:
- It is the sole responsibility of the customer to check with your local municipal or county by-laws before
ordering this product to confirm it complies with building codes in your area.
- If the product is elevated, any structural and building code requirements are solely the customer's
responsibility, and should be abided by.
- Snow load ratings vary by geographical location. If heavy or wet snowfall occurs, it is advisable to sweep
snow off roof frequently.
- In areas with high or gusty wind conditions, it is advisable to install the structure securely to the ground.
- Have a regular maintenance plan to ensure screws, doors, windows and parts are tightly affixed.
- All structures purchased from Outdoor Living Today are covered for a period of one year for defects in
manufacturing and workmanship. Costs incurred for customer installations are not included.
- Failure to use supplied parts included in this kit could result in poor product performance and may void
your warranty. Please contact Outdoor Living Today's Customer Toll Free Line if you plan to deviate from
our written instructions.
Customer agrees to hold Outdoor Living Today and any Authorized Dealers free of any liability for improper
installation, maintenance and repair.
In the event of a missing or broken piece, simply call the Outdoor Living Today Customer Support Line
@ 1-888-658-1658 within 30 days of the delivery of your purchase. It is our commitment to you to courier
replacement parts, free of charge, within 10 business days of this notification. Replacement parts will not
be provided free of charge after the 30 day grace period.
1-888-658-1658
9x6 Cabana - Bevel
Assembly Manual
www.outdoorlivingtoday.com
Page 1
sales@outdoorlivingtoday.com

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Summary of Contents for OLT 9x6 Cabana BC96-BEV-CEDAR

  • Page 1 9x6 Cabana - Bevel Assembly Manual Version #13.3 Feb 24, 2025 Stock Code: BC96-BEV-CEDAR GAR88-BEV-METAL GAR88-BEV-PLY Thank you for purchasing an 9x6 Cabana. Please take the time to identify all the parts prior to assembly. Important Information: - It is the sole responsibility of the customer to check with your local municipal or county by-laws before ordering this product to confirm it complies with building codes in your area.
  • Page 2 What to do before my Shed arrives? • Become familiar with this assembly manual and determine if you can complete the project yourself or will require a professional contractor. • One helper is recommended to assist in constructing your shed. It generally takes two people over two days to assemble a shed.
  • Page 3 Foundation Types for a 9x6 Garden Shed 75” 75” 105” 105” Completed Foundation Concrete Foundation Floor Frame Concrete Slab Foundation: - Slab must be at least the same size as assembled floor frame (75” x 105”) or larger. - 6” Deep foundation. - 1.0 Cubic Yards of concrete required.
  • Page 4 Thank you for purchasing our 9x6 Cabana. Please take the time to identify all the parts prior to assembly. Parts List Steps D. Roof Section - PLYWOOD Steps 2 - 5/8” x 45 1/2” x 74” - Large Roof Panels D1 - D4 A.
  • Page 5 9X6 CABANA HARDWARE PACKAGE Hardware Kit (Provided) x 255 x 25 SS2 - 3/4” Screws S1 - 2 1/2” Screws Silver x 152 SB1 - 3/4” Screws S3 - 2” Screws Black Headed x 32 x 355 SB2 - 2” Screws N1 - 1 1/2”...

  • Page 6: Tools Required

    Tools Required (Not Provided) 3/8” Wrench Tape Measure Hammer Screw Gun/Drill Level Pliers 1/8” & 3/8” Drill Bits Ladder Utility Knife Safety Equipment Required (Not Provided) Work Gloves Safety Glasses Assembly Manual shows instructions for the 9x6 Cabana and three different roof options.
  • Page 7 Regular Maintenance & Tips to prolong the life of your shed. Before/During Assembly: 1.) Paint each face and edge of your plywood floor with a latex exterior paint. 2.) Caulk wall seams if gaps appear. 3.) Caulk around window framing. 4.) Caulk perimeter between floor plywood and bottom wall plate.

  • Page 8: Floor Section

    A. Floor Section Exploded view of all parts necessary to complete Floor Section. Identify all parts prior to starting. Plywood Floor Plywood Floor Large (2) Small Floor Joist (4) Floor Joist Frames (3) Floor Runners Long (3) Concrete Pad (optional foundation method) Floor Runners Short (3)
  • Page 9 17 1/2” Both Outside Floor Joist Frames require 1 Floor Joist attachment. Center Joist 17 1/2” from Outside of Floor Joist Frame and attach with 2 - 2 1/2” Screws per end. Center Frame Position completed Floor Joist Frames with center 75”...
  • Page 10 Concrete Slab Foundation With Floor Runners attached, carefully flip the floor over and place on your foundation. Caution: you will need 2 people to assist you. Be careful when laying floor down not to bend or twist floor. When in place, level floor completely. Foundations Note: The floor will be flipped over and floor runners will sit on your foundation.
  • Page 11 Exploded view of all parts necessary to B. Wall Section complete the Wall Section. Identify all parts prior to starting. Front and Rear Top Wall Plate (4) Side Gable Wall Panel (2) Angle cut down length) Side Top Wall Plate (2) (Angle cut on end) Door Header Solid Wall...
  • Page 12 Important: Pilot hole ALL 2x3 Wall Studs with 1/8” drill bit prior Pilot Hole to screwing. This will make it first. much easier to attach together. Wall Plate Parts Hardware Starting with Solid Wall Panels, carefully lay Solid Wall Panels S1 - 2 1/2”...
  • Page 13 Side Wall Panel 2 1/2” Screws Pilot Hole first. Position 1st side wall panel on plywood floor so once again 2x3 bottom wall plate is sitting flush with floor framing. Position panel so vertical 2x3 framing sits flush with rear wall framing.When both wall panels are positioned correctly, attach together at top, middle and bottom of vertical studs with 3 - 2 1/2”...
  • Page 14 Complete attachments of remaining side walls as per Steps B4 - B8. Pilot Hole first. B10. Position and attach both Window Walls as per Steps B4 - B8. Parts Hardware Window Walls S1 - 2 1/2” Screws (35” x 75”) x 2 x 6 total Flush to tip of Bevel.
  • Page 15 Notch to front and on top. B12. Parts Attach Door Header to vertical door jambs with 2 - 2 1/2” Screws per Door Header side. Header is 3” wide at bottom and has a 1/2” thick x 2 1/2” wide strip of (2”...
  • Page 16 Optional - Caulking Pilot Hole seams will help prevent first. moisture from entering your shed. Caulking Angle not included in kit. screws into perimeter Floor Joists. B13. Hardware When all walls are attached together, check alignment with the floor. Bottom S1 - 2 1/2”...
  • Page 17 Front Top Plate B15. Next, attach the Front Top Plates. The Front and Rear Top Plates are angle cut down the length. Once again, position Top Plates on wall frame so they are flush. Front and Rear Top Plates will fit between Side Top Plates. Attach with 4 - 2”...
  • Page 18 C. Rafter Section Exploded view of all parts necessary to complete the Roof Section. Identify all parts prior to starting. Metal Ridge Board Connectors (2) Ridge Boards (4) 44” and 61” long Roof Rafters (9 per side) 18 total Soffits (4) 90°...
  • Page 19 Locate 9 Rafters, 2 Soffits and a completed Ridge Board. Lay out on level ground as shown to the right. Double up Rafters as illustrated. Screw doubled up Rafters together Doubled up Rafters with 3 - 2 1/2” Screws per piece. - screw together with Parts (Steps C2 - C4) Hardware (Steps C2 - C4)
  • Page 20 Flip Rafter Section over so Soffit is facing down. Starting with the rear Section, lift completed rafters up and place on gable framing. Gable Notch Slide Rafter Section up on gable framing until bottom of Ridge Board slips into gable notch. Soffit should sit approx.
  • Page 21 Place front completed Rafter Section on gable walls as per Steps C6 & C7. Gable Notch Offsetting Metal Ridge Board Connectors. At the peak, align Ridge Boards so they are flush together and secure them with 12 - 1 1/4” Screws. Important: if there is a gap between Ridge Boards, have a helper push the front and rear walls closer together from outside.
  • Page 22 C11. Parts (Steps C11 - C12) Roof Gussets are positioned on mid rafters. Have two helpers Roof Gussets push the Front and Rear Walls at the top from the outside of shed until (3/4” x 3 1/2” x 48”) x 3 inside to inside measurement between the Top Plates is 70”.
  • Page 23 D. Roof Section - Cedar Filler Shingles (16) Middle Roof Panels (2) Outside Roof Outside Roof Panels (2) Panels (2) Exploded view of upside down roof panels. Outside Roof Panel. Shingles overhang plywood on outside panels. Shingles and plywood flush on middle panel. Parts (Steps D1 - D5) Hardware (Steps 38 - D5) Identify all Roof Panels.
  • Page 24 Roof Plywood recessed 1/8” from Rafter end. 2 1/2” Screw in Bottom Row of Angle Screw from Shingles. Rafter into Plywood with 2 1/2” Screw. Place Outside Roof Panel so it sits flush on 3rd Rafter from the outside (doubled up Rafter). Plywood on roof should be flush with end of Rafter at bottom, and with seam of doubled up Rafters.
  • Page 25 Middle Panel Outside Panel Outside Panel Position and attach Front Roof Panels as per Steps D1 - D4. Roof Filler Shingles are included to cover roof seams. Starting at the bottom, slide the first Long Shingle in until flush with other bottom shingles. Parts (Steps D6 - D8) Filler Shingles - Long x 12 Filler Shingles - Short x 4...
  • Page 26 Inside the shed, position 2 - 90° Metal Brackets onto the roof plywood and outside rafter and secure with 4 - 1 1/4” Screws each. Complete for both Gables - there are 4 Brackets per Gable. Hardware Y2 - 90° Metal Bracket x 8 total S2 - 1 1/4”...
  • Page 27 8” D12. Place 3rd Ridge Cap 8” back from 2nd (enough to cover shingle nails). Attach 3rd Ridge Cap as per Step 60. Continue to position and attach Ridge Caps until half the roof is complete. From opposite side, position and attach Ridge Caps as described above.
  • Page 28 Outside Inside Outside Roof Batten Roof Batten Roof Batten Flush to Ridge Board 4” Parts (Step D1 - D7) Locate 2 Outside Roof Battens and 1 Inside Roof Batten, Roof Battens Outside place on Roof Rafters. Place at top of Rafter section where Rafters (3/4”...
  • Page 29 Locate 2 Outside Roof Battens and 1 Inside Roof Batten. Place outside Battens flush with Batten Spacers and overhanging outside Rafter by 3 3/4”. Secure row of Battens to Rafters with 9 - 1 1/4” screws (3 screws per Batten). Locate another pair of Batten Spacers and position flush with second row of Battens.
  • Page 30 Repeat Steps D1 - D6 to complete opposite side of Roof Section. Parts (Steps D8 - D13) Locate 4 Metal Roof Panels and 4 Metal Roof Hangars. To Metal Roof Panels temporarily hold the Metal Roof Panels in place, hook a Metal Roof (50”...
  • Page 31 Bead of caulking Bead of caulking D10. Once Metal Roof is spaced correctly from side-to-side and top-to-bottom, lift panels up and run a bead of caulking down the overlapping seams of each panel to seal the joints. Place panels down one by one once each seam is caulked.
  • Page 32 Important: Remove Metal Roof Hangars. D12. Parts (Step D12,- D13) Before fully fastening Metal Roof Panels down, remove the Foam Enclosures Metal Roof Hangars and insert Foam Enclosures between Metal Roof (Several Pcs) Panels and Battens at the bottom of the roof. Enclosures will prevent moisture and unwanted bugs, etc...
  • Page 33 D15. Parts (Step D15) Locate remaining Foam Enclosures. Place Foam Enclosures at Foam Enclosures the top of the roof panels. Foam Enclosures prevent moisture from coming (Several Pcs) in through the top of your shed. D16. Parts (Step D16) Locate Metal Ridge Caps and place on apex of roof. Ridge Caps Metal Ridge Caps will overlap each other.
  • Page 34 D. Roof Section - Plywood Large Roof Small Roof Panels (2) Panels (2) 4” Recessed 1/8” from Rafter end. 4” of overhang past outside Rafter. Parts (Steps D1 - D3) Locate one sheet of Roof Panel Large. Large Roof Panels Position on rear of shed.
  • Page 35 Locate one Roof Panel Small and align on roof as per Step 38. Once aligned attach panel to Rafters with 12 - 1 1/4” screws. Repeat Steps D1 - D3 with remaining roof panels on opposite side of the roof. Attach the Large panel with 20 - 1 1/4”...

  • Page 36: Miscellaneous Section

    E. Miscellaneous Section Exploded view of all parts necessary to complete the Miscellaneous Section. Identify all parts prior to starting. Note: Not shown: Interior Door Stops, 1 Interior Barrel Bolt Facia Nailing Window Strips (2) Rear Wall Ridge Caps Trim Kit (2) Pentagon Narrow Trim (2) Window...
  • Page 37 Thicker at Butt Parts Attach Bottom Skirting - Bevel around the base of the Bottom Skirting - Bevel shed.Bevel is thicker at butt and thinner at top of board. Skirting (3/4” x 4 1/2” x 34 3/4”) x 10 will hide floor framing. Gaps on side will be covered by Wide Trim Hardware pieces later.
  • Page 38 Trim out front and rear walls by attaching Top Wall Trim. Position with thick end of Bevel downward at top of wall, tight against Soffits. Attach with 4 - 1 1/2” Finishing Nails per piece. Parts Top Wall Trim (Bevel) (3/4”...
  • Page 39 Trim out rear corners with remaining pieces of Corner Trim and Wide Corner Trim. Align and attach with 8 - 1 1/2” Finishing Nails per piece as per Step E4. Align with top of Wide Corner Trim. Butt up tight to side of Wide Corner Trim.
  • Page 40 Attach Rear Wall Narrow Trim where wall panels come together and leave a seam. Position trim equally on wall seam and tight underneath Soffit and Rafter. Use 8 - 1 1/2” Finishing Nails per piece to secure. Parts Rear Wall Narrow Trim (1/2”...
  • Page 41 Attach Facia Nailing Strips to the underside edge of the plywood roof. Align corner of Nailing Strip with corner of roof plywood. Secure each Strip with 3 - 1 1/4” Screws. Complete all four pieces, two on each side of the shed. Parts Facia Nailing Strips (3/4”...
  • Page 42 Front Facia caps E11. Side Facia. Attach Front and Rear Facia to rafter ends. There are 2 Facia pieces per side. Secure with 8 - 1 1/2” Finishing Nails per piece, ensure nails connect with the ends of the rafters behind Facia. Gaps between facia pieces will be covered by Detail Plates in Step E12 Parts...
  • Page 43 E13. Position Vertical Door Trim pieces flush with inside edge of Door Jambs and tight to Soffits on top. Attach with 8 - 1 1/2” Finishing Nails per piece. Nail into Flush with inside the thick part of the bevel siding. of door jamb.
  • Page 44 2“ Screws 3/4” screw Top and Bottom Hinges centered on door trim. E15. Attach Door Hinges to Top and Bottom Dutch Door Align Middle Hinge sections. Top Door section has middle trim overhanging door at on top door section bottom while bottom door section has middle trim recessed closer to top of slightly.
  • Page 45 1/4” gap on inside. Slight gap.Top Trim overlaps bottom trim to prevent water from getting in. E17. Place the Top Dutch Door Panel into place and gap top and bottom trims on the outside about 1/8” apart. On the inside, horizontal door frames should be about 1/4” apart. Use a shim once again to help you.
  • Page 46 Temporarily position Interior Vertical Door Stop to help align Interior Barrel Bolt. Silver Barrel Bolt E19. Hardware Attach Interior Silver Barrel Bolt to inside of door as illustrated Y5 - Silver Barrel Bolt above. Use 3/4” Silver Screws to secure. Refer to Step E20 to allow for x 1 total adequate clearance.
  • Page 47 Window frame. Caulk gap. Screw insert into bottom (thick) part of siding. E21. Parts To reduce possible water from penetrating Window Inserts x 2 into the window cavity, caulk gap on both sides of window opening prior to installing Window Insert. Hardware Position insert in cavity and screw with 6 - 1 1/4”...
  • Page 48 E24. Assemble Flower Box with Assembly Instructions included on Page 40. Position completed Flower Box below bottom of window trim and secure with 2 - 2” Screws per box. Screw from inside of box into the center wall stud. Attach second screw 2” underneath first screw and once again into the wall stud.
  • Page 49 Alternate Door Configuration (Door on Left or Right of Center) To configure the Cabana so the Door is positioned on the left or right of center wall panel, follow the general directions in this manual for a regular door configuration and note the following changes.
  • Page 50 Outdoor Living Today Flower Box Assembly Instructions Exploded Side Trims (D) View Front Trim (C) End Caps (B) 1 1/4” Parts Lists: Nails (G) A - Base, Rear & Front Box Frames (3pcs) 3/4” x 5 1/2” x 23” B - End Cap Frames (2pcs) 3/4”...
  • Page 51 Congratulations on assembling your 9x6 Cabana! Note: Our Sheds are shipped as unfinished products. If exposed to the elements, the western red cedar lumber will weather to a silvery-gray color. If you prefer to keep the cedar lumber looking closer to the original color, we suggest that you treat the wood with a good oil base wood stain. You may also wish to paint your new shed rather than stain it.

This manual is also suitable for:

9x6 cabana gar88-bev-metal9x6 cabana gar88-bev-ply

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