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Summary of Contents for Stanley PG60
- Page 1 OPERATOR’S MANUAL CORDLESS PROFILE GRINDER PG60 Manual Number: 88884 Date: April 2024 Rev. 1 800-972-2647 3810 SE Naef Rd. Milwaukie, OR 97267, United States of America Copyright © 2024...
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Page 3: Table Of Contents
Table of Contents Preface ................................5 Safety Statements ............................6 General Safety Precautions ........................6 Decals ................................16 General Information ..................................16 Nomenclature ............................... 18 Installation ..............................19 General Information ..................................19 Charge Batteries ..................................19 Operation ............................... 21 General Information ..................................21 Intended Use ....................................21 Preparation Procedure ................................21 Shaft Lock Operation ................................22 Installing The Grinding Wheel ..............................22... - Page 4 THIS PAGE IS INTENTIONALLY BLANK...
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Page 5: Preface
Preface General Comments Congratulations on the purchase of your new product! This product was carefully designed and manufactured to give you many years of dependable service. Only minor maintenance (such as cleaning and lubricating) is required to keep it in top working condition. -
Page 6: Safety Statements
Safety Statements THIS SYMBOL BY ITSELF OR WITH A WARNING WORD THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. - Page 7 PERSONAL PROTECTIVE EQUIPMENT (PPE) ⊲ Always wear personal protective equipment (PPE) appropriate for the job, such as eye protection, ear protection, gloves, head protection, breathing protection and safety shoes. PPE should be worn at all times when operating, maintaining or observing the tool.
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Page 8: California Proposition 65 Warning
General Safety Precautions ⊲ Do not alter or remove any safety feature from the prime mover or tool. ⊲ Stay alert, watch what you are doing and use common sense when operating the tool. Do not operate the tool if you are tired or under the influence of drugs, alcohol or medication. -
Page 9: End Of Life Disposal
⊲ Wear protective equipment specified by the tool manufacturer. ⊲ Do not perform any work on the tool unless you are authorized and qualified to do so. Always read the operator service manuals before any repair is made. After completing maintenance or repair, check for correct functioning of the tool. -
Page 10: Equipment Safety Precautions
⊲ Slips, trips and falls are major causes of workplace injury. Be observant of hoses and other objects or oily surfaces lying about the work area, as they can be a tripping hazard. ⊲ Only use clean fluids and lubricants that have been recommended by STANLEY. - Page 11 ⊲ Do not force the tool to do the work of a larger tool. Use the correct tool for your application. ⊲ Keep hands away from rotating parts. Rotating parts can easily entangle rubber-coated gloves or metal reinforced gloves. ⊲ Do not use in confined spaces. Beware of crushing hazards between the tool and the workpiece.
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Page 12: Battery And Charger
⊲ Use and maintain tool as recommended in the manual to prevent an unnecessary increase in vibration. ⊲ Check the vibration level after each service. If higher than normal, contact your STANLEY dealer. BATTERY AND CHARGER ⊲... - Page 13 ⊲ Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medical attention. ⊲ WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame. ⊲ WARNING: Fire hazard. Never attempt to open the battery pack for any reason. If the battery pack case is cracked or damaged, do not insert into the charger.
- Page 14 Equipment Safety Precautions Total Length of Cord in Feet Volts (Meters) 120 V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7) 240 V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4) Ampere Rating American Wire Gauge More More Than Than Not Recommended ⊲...
- Page 15 such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting to clean.
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Page 16: Decals
Keep all safety decals clean and legible. Replace all missing, illegible, or damaged safety decals. When replacing parts with safety decals attached, the safety decals must also be replaced. Safety decals are available from your local dealer or STANLEY. REPLACING SAFETY DECALS: Clean the area of application with nonflammable solvent, then wash the same area with soap and water. - Page 17 WARNING! # 88599 - READ MANUAL / USE PROPER BATTERY / WEAR PPE NOTE Contact your local dealer for logo decals. 88884 | October 2023 | 17...
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Page 18: Nomenclature
Nomenclature TRIGGER TRIGGER BAR INTERLOCK GRINDING WHEEL HEIGHT ADJUSTMENT ELECTRIC MOTOR BATTERY COMPARTMENT CARRY BATTERY HANDLE COMPARTMENT TILT ADJUSTMENT GEARBOX AND TOWER SPARK GRINDING WHEEL GUARD GUARD ROLLER GUIDE ASSEMBLY... -
Page 19: Installation
Plug the charger into a standard 120V household electrical outlet. Insert the battery pack into the charger. Ensure the battery pack is fully seated in the charger. Only use battery packs and chargers that have been recommended by STANLEY. 88884 | October 2023 | 19... - Page 20 Installation NOTE The red light on the charger will blink, indicating that the charging process has started. When the red light remains on continuously, the battery pack is full. Push the battery release button on the battery pack to remove the battery from the charger. NOTE The charger and battery pack may become warm to the touch during charging.
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Page 21: Operation
Operation GENERAL INFORMATION The grinder is battery powered and will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read all safety warnings, decals, and operating instructions before operating the tool. If there is any portion of this manual that you do not understand, contact your dealer. -
Page 22: Shaft Lock Operation
Screw the grinding wheel onto the shaft until it comes in contact with the drive flange. Use STANLEY stone wrench #88833 to tighten the grinding wheel. Tighten by gripping and turning the wrench. Sufficient torque is attained by hand-tightening the wheel. -
Page 23: Removing The Grinding Wheel
REMOVING THE GRINDING WHEEL Remove batteries from tool. Push in the shaft lock button to keep shaft from turning. Unscrew the grinding wheel from the shaft. INSERT THE BATTERIES 1. Open the battery compartments. 2. Make sure that the batteries are fully charged and have been stored in temperatures above 40°F (4°C) and below 105°F (41°C). - Page 24 Operation Profile Grinding For profile grinding of rail, place the grinder on top of the rail with the rollers resting on top of the rail to be ground. Adjust each roller guide to the position shown below. Grinding is accomplished by moving the grinder back and forth in line with the rail.
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Page 25: Tilt Feature
TILT FEATURE The grinder can be tilted for grinding more vertical surfaces. Unlock by pulling the over center lever out. Rotate grinder to desired position. Lock into place by pushing over center lever in. UNLOCK LOCK 88884 | October 2023 | 25... -
Page 26: Grinding Wheel Height Adjustment
Operation GRINDING WHEEL HEIGHT ADJUSTMENT Adjust the height of the grinding wheel by turning the hand wheel on the grinder. While standing in the proper operating position, either turn the hand wheel clockwise to lower the grinding wheel or counter- clockwise to raise the grinding wheel. -
Page 27: Operating Procedure
OPERATING PROCEDURE WARNING! ENTANGLEMENT HAZARD Keep all body parts, hair, and loose clothing away from rotating drives. Entanglement, choking, scalping and laceration can occur if loose clothing, personal jewelry, neck wear, hair, or gloves are not kept away from the rotating tool and it’s accessories. KEEP AWAY FROM ROTATING DRIVES Observe all safety precautions. -
Page 28: Storage
Inspect the tool for damage. If damage is found, have the tool repaired by an authorized WALT service center before use. ⊲ Fully charge the tool batteries. ⊲ Inspect all the tool safety labels. Replace if they are damaged or not legible. Contact your STANLEY dealer for replacements. -
Page 29: Transporting
TRANSPORTING WARNING! DISCONNECT BATTERIES Do not store or transport the tool while the batteries are connected to the tool. Remove the batteries from the tool. ACCIDENTAL ENGAGEMENT OF THE TOOL CAN CAUSE SERIOUS INJURY. FIRE HAZARD Do not store or carry the battery packs so that metal objects can contact exposed battery terminals. - Page 30 Operation higher Watt hour rating. This increased quantity of three batteries with the lower Watt hour rating can exempt the pack from certain shipping regulations that are imposed upon the higher Watt hour batteries. The battery label indicates two Watt Hour Ratings (see example). Depending on how the battery is shipped, the appropriate Wh rating must be used to determine the applicable shipping requirements.
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Page 31: Maintenance
Inspect all the tool safety labels. Replace if they are damaged or not legible. Contact your STANLEY dealer for replacements. Inspect the spindle and drive flange for signs of wear or damage. Run-out should not exceed .004 in./.1 mm TIR on threads or .002 in./.05 mm TIR on arbor... -
Page 32: Troubleshooting
Troubleshooting Problem Possible Cause Possible Solution BATTERY PACK IS NOT No power to charger Check operation of the power receptacle by CHARGING PROPERLY plugging in a lamp or other appliance. Check to see if the receptacle is connected to a light switch which turns power off when you turn out the lights. -
Page 33: Tool Disposal
Tool Disposal Electrical Components Contact your local municipal recycling authorities for an approved electronics recycling center. Tool Body Disassemble the tool and dispose of all non-metal parts. Recycle the metal components. Contact your local municipal recycling authorities for recycling instructions. Batteries The RBRC®... -
Page 34: Specifications
Specifications SPECIFICATIONS AND DESIGN ARE SUBJECT TO CHANGE WITHOUT NOTICE AND WITHOUT LIABILITY THEREFOR. PG60 Cordless Grinder Description Value A. Overall Length 44 inches (111.76 cm) B. Overall Width 10.5 inches (26.7 cm) C. Overall Height 32.5 inches (82.5 cm) -
Page 35: Accessories
4 Port Battery Charger 28597 6 x 3 x 5/8-11 Thread Cup Stone 88833 Stone Wrench Warranty In order to provide you with the most UP-TO-DATE Warranty information, STANLEY Warranty information can be found at www.stanleyinfrastructure.com. 88884 | October 2023 | 35... -
Page 36: Declaration Of Conformity
Provisiones especiales: Disposizioni speciali: Representative in the Union: Patrick Vervier, STANLEY Dubuis 17-19, rue Jules Berthonneau- CS 73406 41034 Blois CEDEX, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Blois France... - Page 37 THIS PAGE IS INTENTIONALLY BLANK 62211 | July 2022 | 37...
- Page 38 © STANLEY 2024 Milwaukie, Oregon 97267 USA...
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