York YEE Series Installation Manual
York YEE Series Installation Manual

York YEE Series Installation Manual

R-410a outdoor split-system heat pump

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INSTALLATION MANUAL
R-410A OUTDOOR SPLIT-SYSTEM
HEAT PUMP
MODELS: 14 SEER -
YEE, TE4B, REP14L SERIES
1.5 TO 5 TONS - 1 PHASE
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INDOOR EXPANSION DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Typical Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Alternative Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation of Vapor Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TXV Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TXV Bulb and Equalizer Line Installations . . . . . . . . . . . . . . . . . . . . . . 6
Proper Bulb Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Outdoor Unit Swing Away Control Box . . . . . . . . . . . . . . . . . . . . . . . 12
Maximum / Minimum Operating Limit Conditions . . . . . . . . . . . . . . . . . 2
R-410A Saturation Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.5 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SECTION I: GENERAL

The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for a nominal sized matching indoor coil plus 15 feet of
field-supplied lines.
Matching indoor coils can be used with a thermostatic expansion valve
(TXV). Refer to the Tabular Data Sheet or to the Technical Guide for
the proper selection.

SECTION II: SAFETY

This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
Johnson Controls Ducted Systems
LIST OF SECTIONS
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SYSTEM START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
LIST OF FIGURES
(208/230V Single Phase, (18 & 24 models only) . . . . . . . . . . . . . . . 12
(Single and Three-Phase) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Heat Pump Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Demand Defrost Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Defrost Operation Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
(Demand Defrost) PSC Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . 18
LIST OF TABLES
1.5 Ton Heating Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Ton Heating Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5 Ton Heating Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Ton Heating Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5 Ton Heating Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Ton Heating Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Ton Heating Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TEST Input Functionality with Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
TEST Input Functionality without Y . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Status Code Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Defrost Jumper Pin Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Refer to this manual for assis-
tance or for additional information, consult a qualified contractor,
installer or service agency.
This product must be installed in strict compliance with the enclosed
installation instructions and any applicable local, state, and national
codes including, but not limited to building, electrical, and mechanical
codes.
R-410A systems operate at higher pressures than R-22 systems. Do
not use R-22 service equipment or components on R-410A equip-
ment. Service equipment
® ®
WARNING
!
CAUTION
!
CAUTION
!
Must Be Rated
for R-410A.
5782374-UIM-A-1119

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Summary of Contents for York YEE Series

  • Page 1: Table Of Contents

    INSTALLATION MANUAL R-410A OUTDOOR SPLIT-SYSTEM ® ® HEAT PUMP MODELS: 14 SEER - YEE, TE4B, REP14L SERIES 1.5 TO 5 TONS – 1 PHASE LIST OF SECTIONS GENERAL ..........1 ELECTRICAL CONNECTIONS .
  • Page 2: Section Iii: Unit Installation Location

    5782374-UIM-A-1119 SECTION III: UNIT INSTALLATION INSPECTION LOCATION As soon as a unit is received, it should be inspected for possible dam- age during transit. If damage is evident, the extent of the damage Before starting the installation, select and check the suitability of the should be noted on the carrier’s delivery receipt.
  • Page 3: Typical Installation Clearances

    5782374-UIM-A-1119 FIGURE 1: Typical Installation Clearances FIGURE 2: Alternative Installation Clearances Johnson Controls Ducted Systems...
  • Page 4: Installation Of Vapor Line

    5782374-UIM-A-1119 GROUND INSTALLATION PIPING CONNECTIONS The unit may be installed at ground level on a solid base that will not The outdoor unit must be connected to the indoor coil using field sup- shift or settle, causing strain on the refrigerant lines and possible leaks. plied refrigerant grade (ACR) copper tubing that is internally clean and The unit must be installed in as level a position as possible while main- dry.
  • Page 5: Underground Installation

    5782374-UIM-A-1119 For systems with total line length exceeding 80 feet (22.86 m), see Carefully remove the plugs from the indoor liquid and vapor con- nections at the indoor coil. Piping Application Guide (P/N 247077) for vapor and liquid line sizing, calibration of liquid line pressure loss or gain, determination of vapor line velocity, elevation limitations, TXV connections, sys- tem charging, traps, crankcase heater, etc.
  • Page 6: Section Iv: Indoor Expansion Device

    5782374-UIM-A-1119 11. Release the refrigerant charge into the system. Open the liquid line service valve first. Once system pressures have equalized, open the LIQUID LINE / TXV COUPLING vapor line service valve. Valves can be opened by removing the valve caps and turn the valve counter clockwise using a hex head wrench.
  • Page 7: Section V: Evacuation

    5782374-UIM-A-1119 CHARGING THE UNIT After line set is installed, leak test the system. CAUTION TXV SENSING BULB Bulb at (Pass through split hole 10 o’clock TXV BULB in grommet.) position. (Cover completely Always charge in liquid form. Take care not to slug the compressor. SCREW with insulation.) The factory charge in the outdoor unit includes enough charge for the...
  • Page 8: Required Subcool Adjustment Levels For Downflow And Horizontal-Right Installations For The Following Equipment

    5782374-UIM-A-1119 SUBCOOLING CHARGING CHARTS CAUTION TABLE 4: 1.5 Ton Subcooling Charging Chart Compressor damage will occur if system is improperly charged. On INDOOR WET BULB (°F) AT 80°F DRY BULB new system installations, charge system per tabular data sheet for OUTDOOR the matched coil and follow guidelines in this instruction.
  • Page 9: Ton Subcooling Charging Chart

    5782374-UIM-A-1119 TABLE 6: 2.5 Ton Subcooling Charging Chart TABLE 8: 3.5 Ton Subcooling Charging Chart INDOOR WET BULB (°F) AT 80°F DRY BULB INDOOR WET BULB (°F) AT 80°F DRY BULB OUTDOOR OUTDOOR AMBIENT DB (F) AMBIENT DB (F) PRESSURE (PSIG) & SUBCOOLING (°F) AT PRESSURE (PSIG) &...
  • Page 10: Ton Subcooling Charging Chart - 7/8" Suction Line Set

    5782374-UIM-A-1119 TABLE 10: 5 Ton Subcooling Charging Chart - 7/8” suction line set TABLE 11: 5 Ton Subcooling Charging Chart - 1-1/8” suction line set INDOOR WET BULB (°F) AT 80°F DRY BULB INDOOR WET BULB (°F) AT 80°F DRY BULB OUTDOOR OUTDOOR AMBIENT DB (F)
  • Page 11: Ton Heating Charts

    5782374-UIM-A-1119 TABLE 15: 3 Ton Heating Charts Ambient Temperature (°F) Indoor Temperature (°F) Liq. Pressure (Subcool) (36) (37) (37) (39) (40) (41) (40) (41) (43) (40) (42) (44) (39) (42) (44) (38) (41) (43) Liq. Pressure 1200 (Subcool) (33) (34) (35) (35) (36)
  • Page 12: Outdoor Unit Swing Away Control Box

    5782374-UIM-A-1119 SECTION VII: ELECTRICAL FIELD CONNECTIONS POWER WIRING CONNECTIONS Install the proper size weatherproof disconnect switch outdoors and within sight of the unit. GENERAL INFORMATION & GROUNDING Remove the screws at the top and sides of the corner cover. Slide The control box cover is held in place with 3 screws (one screw in each the control box cover down and remove from unit.
  • Page 13: Section Viii: System Start-Up

    5782374-UIM-A-1119 FIELD CONNECTIONS CONTROL WIRING DEHUMIDIFICATION CONTROL (Typical) Route low voltage wiring into bottom of control box as shown in The indoor unit Installation Manual instructions for the air handler or fur- Figures 10 & 11. Make low voltage wiring connections inside the nace describe the interface with the outdoor heat pump.
  • Page 14: Section Ix: System Operation

    5782374-UIM-A-1119 SECTION IX: SYSTEM OPERATION LOW VOLTAGE DETECTION ANTI SHORT-CYCLE DELAY The control monitors the transformer secondary (24 VAC) voltage and provides low voltage protection for the heat pump and its components. The control includes a five-minute anti short-cycle delay (ASCD) timer In particular, the control prevents contactor chatter during low voltage to prevent the compressor from short-cycling after a power or thermo- conditions.
  • Page 15: Demand Defrost Control Module

    5782374-UIM-A-1119 FIGURE 14: Demand Defrost Control Module FAULT CODE DISPLAY TABLE 22: Status The control shall provide status codes using the LED. Status codes Description STATUS LED indicate the state of operation of the unit but do not represent a fault. The table below describes the LED displays during status codes.
  • Page 16: Defrost Operation Curves

    5782374-UIM-A-1119 Operation forced into a defrost cycle. After the TEST input jumper is removed, the defrost mode will be terminated as normal. The defrost cycle length The defrost mode is equivalent to the cooling mode except that the out- timer will not be started until the TEST input is removed. If the TEST ter- door fan motor is de-energized.
  • Page 17: Section X: Instructing The Owner

    5782374-UIM-A-1119 SECTION X: INSTRUCTING THE OWNER EMERGENCY HEAT When the thermostat calls for emergency heat operation (W signal with- Assist owner with processing warranty cards and/or online registration. out a Y signal), the control will de-energize the compressor and ener- Review Owners Guide and provide a copy to the owner and guidance gize the Wout terminal immediately.
  • Page 18: Section Xi: Wiring Diagram

    5782374-UIM-A-1119 SECTION XI: WIRING DIAGRAM LEGEND COLOR CODE DANGER - SHOCK HAZARD TURN OFF ELECTRICAL POWER BEFORE SERVICING AS - AMBIENT SENSOR BLK - BLACK TO PREVENT POSSIBLE DAMAGE TO THE EQUIPMENT CAP - CAPACITOR BLK/PNK - BLACK w/PINK STRIPE AND POSSIBLE PERSONAL INJURY.
  • Page 19: Section Xii: Start Up Sheet

    5782374-UIM-A-1119 SECTION XII: START UP SHEET Heat Pump and Supplementary Heat Start-Up Sheet Proper start-up is critical to customer comfort and equipment longevity Start-Up Date Technician Performing Start-Up Installing Contractor Name Owner Information Name Address City State or Province Zip or Postal Code Equipment Data Upflow Downflow...
  • Page 20 Explain the importance of regular filter replacement and equipment maintenance Comments Section Page 2 of 2 Subject to change without notice. Published in U.S.A. 5782374-UIM-A-1119 Copyright © 2019 by Johnson Controls. All rights reserved. Supersedes: Nothing York International Corp. 5005 York Drive Norman, OK 73069...

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