York ycul0026 Manual
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York ycul0026 Manual

York ycul0026 Manual

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AIR-COOLED CONDENSING UNIT
HERMETIC SCROLL 60 HZ
RENEWAL PARTS
New Release
Form: 150.63-RP5 (903)
MODELS YCUL0016, 0026, 0030, 0036, 0040, 0046, 0050, 0056,
0060, 0066, 0076, 0080, 0086 and YCUL0090
STYLE "C"
YCUL
16 - 90 TON
270 - 457Kw
60 Hz
200-3-60
230-3-60
315-3-60
460-3-60
575-3-60
MODELS ONLY

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  • Page 1 AIR-COOLED CONDENSING UNIT HERMETIC SCROLL 60 HZ RENEWAL PARTS New Release Form: 150.63-RP5 (903) MODELS YCUL0016, 0026, 0030, 0036, 0040, 0046, 0050, 0056, 0060, 0066, 0076, 0080, 0086 and YCUL0090 STYLE "C" YCUL 16 - 90 TON 270 - 457Kw 60 Hz 200-3-60 230-3-60...

  • Page 2: Table Of Contents

    Be careful not to contact high voltage connections when installing or operating this equipment. LOW VOLTAGE DO NOT be misled by the term “low voltage.” Voltages as low as 50 volts may cause death. YORK INTERNATIONAL...

  • Page 3: Unit Nomenclature Name Plate Engineering Data

    1 2 3 4 5 6 7 8 11 12 13 14 15 BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL : YORK :Design Series C High Effi ciency :R-22 :200/3/60 : Chiller :R-407C :230/3/60 Tons/Kw : Air Cooled...

  • Page 4: Condenser Coil Components

    FORM 150.63-RP5 (903) CONDENSER COIL COMPONENTS POWER PANEL END OF CHILLER RIGHT LEFT 50850-100aa Discharge Headers Liquid Headers 28580-100-03a 28580-100-2a FIG. 1 – CONDENSER COIL COMPONENTS (REF. TABLE 1, PAGE 5) YORK INTERNATIONAL...
  • Page 5 Note: Header left or right position is viewed from power panel end of chiller. Note: Coils for each circuit are denoted left and right as viewed from the power panel end of chiller. *Note: YCUL0016 only. **Note: YCUL0026 only. TABLE 1 (CONT'D) – CONDENSER COIL COMPONENTS (SEE FIG. 1, PAGE 4) YCUL0046,...

  • Page 6: Fan Components

    024-30933-002 Motor, Fan 024-30900-004 024-30933-004 2 HP 024-30900-001 024-30933-001 (YCUL0016-YCUL0090) 024-30900-001 024-30933-001 024-30900-003 024-30933-003 Blade 026-37577-000 026-37579-000 Guard 026-35605-000 Orifi ce 026-36760-000 Support, Inner 075-29060-000 Support, Outer 075-29061-000 Screw, Cap (M8x125) 021-18494-000 Spacer 075-29007-000 = Recommended Spare Parts YORK INTERNATIONAL...

  • Page 7: Piping

    FORM 150.63-RP5 (903) REFRIGERANT PIPING COMPONENTS CHILLER MODEL YCUL DISCHARGE PIPING 28566-100-01 SYSTEM 2 28566-100-02a SYSTEM 1 SUCTION PIPING LIQUID REFRIGERANT PIPING 28566-100-03b FIG. 3 – REFRIGERANT PIPING COMPONENTS - MODEL YCUL0046 SHOWN (REF. TABLE 3, PAGES 8 AND 9) YORK INTERNATIONAL...

  • Page 8: Compressor

    TABLE 3 – REFRIGERANT PIPING COMPONENTS (SEE FIG. 3, PAGE 7) ITEM YCUL0016 & YCUL0036 & SYS. DESCRIPTION YCUL0030 YCUL0026 YCUL0040 Valve, Ball (Suction) 022-08883-000 022-09752-000 022-09752-000 Valve, Shut-Off 022-00009-000 022-00009-000 022-00009-000 Valve, Liquid Stop 022-02992-000 022-10022-000 022-10022-000 Valve, Shut-Off...
  • Page 9 Insulation, 2 1/8" 010-02842-000 010-02842-000 010-02842-000 Both Compressor See pages 12 and 13 Both Valve, Relief 022-08863-000 022-08882-000 022-08882-000 Both Dehydrator 026-30598-000 026-36759-000 026-36759-000 Both Core, Dehydrator 026-18328-000 026-18328-000 026-18328-000 026-32397-000 026-32397-000 Both Moisture Indicator 026-15305-000 026-32800-000 026-32800-000 YORK INTERNATIONAL...

  • Page 10: Compressor

    FORM 150.63-RP5 (903) COMPRESSOR 28571-100-04a YCUL0016, YCUL0026, YCUL0030 and YCUL0036 YCUL0040 28579-100-01a 28581-100-01a YCUL0046, YCUL0050, YCUL0056, YCUL0060 and YCUL0066 28593-100-01a YCUL0076, YCUL0080, YCUL0086 and YCUL0090 FIG. 5 – COMPRESSOR LAYOUTS (REF. TABLES 4, 4A AND 4B, PAGES 11 - 15)
  • Page 11 015-02897-1xx ZR19M3 015-02894-1xx 025-37888-000 328-15080-001 ZR90K3E 015-02895-3xx ZR12M3E 015-02896-3xx ZR16M3E 015-02897-3xx ZR19M3E 015-02894-3xx ITEM REF. NO. DESCRIPTION YORK NO. 071-0520-05 Module Protector, Copeland 025-38995-000 005-0892-00 Cover, T-Box 025-38996-000 052-1201-00 Label, Wiring Diagram 035-19345-000 Discharge Connection Pressure Equalization Suction Connection 50459-1 Oil Line FIG.
  • Page 12 MODEL # PART # MODEL # 015-02895-101 ZR90K3 015-02895-101 ZR90K3 YCUL0016 015-02895-102 ZR90K3 015-02895-104 ZR90K3 015-02895-105 ZR90K3 015-02896-101 ZR12M3 015-02896-101 ZR12M3 YCUL0026 015-02896-102 ZR12M3 015-02896-104 ZR12M3 015-02896-105 ZR12M3 015-02897-101 ZR16M3 015-02897-101 ZR16M3 YCUL0030 015-02897-102 ZR16M3 015-02897-104 ZR16M3 015-02897-105 ZR16M3 015-02894-101...
  • Page 13 015-02894-101 ZR19M3 015-02897-101 ZR16M3 YCUL0086 015-02894-102 ZR19M3 015-02897-102 ZR16M3 015-02894-104 ZR19M3 015-02897-104 ZR16M3 015-02894-105 ZR19M3 015-02897-105 ZR16M3 015-02894-101 ZR19M3 015-02894-101 ZR19M3 015-02894-101 ZR19M3 015-02894-101 ZR19M3 YCUL0090 015-02894-102 ZR19M3 015-02894-102 ZR19M3 015-02894-104 ZR19M3 015-02894-104 ZR19M3 015-02894-105 ZR19M3 015-02894-105 ZR19M3 YORK INTERNATIONAL...
  • Page 14 MODEL # PART # MODEL # 015-02895-301 ZR90K3E 015-02895-301 ZR90K3E YCUL0016 015-02895-302 ZR90K3E 015-02895-304 ZR90K3E 015-02895-305 ZR90K3E 015-02896-301 ZR12M3E 015-02896-301 ZR12M3E YCUL0026 015-02896-302 ZR12M3E 015-02896-304 ZR12M3E 015-02896-305 ZR12M3E 015-02897-301 ZR16M3E 015-02897-301 ZR16M3E YCUL0030 015-02897-302 ZR16M3E 015-02897-304 ZR16M3E 015-02897-305 ZR16M3E 015-02894-301...

  • Page 15: Table 4 (Cont'd) – Compressor Part Numbers - R

    015-02894-301 ZR19M3E 015-02897-301 ZR16M3E YCUL0086 015-02894-302 ZR19M3E 015-02897-302 ZR16M3E 015-02894-304 ZR19M3E 015-02897-304 ZR16M3E 015-02894-305 ZR19M3E 015-02897-305 ZR16M3E 015-02894-301 ZR19M3E 015-02894-301 ZR19M3E 015-02894-301 ZR19M3E 015-02894-301 ZR19M3E YCUL0090 015-02894-302 ZR19M3E 015-02894-302 ZR19M3E 015-02894-304 ZR19M3E 015-02894-304 ZR19M3E 015-02894-305 ZR19M3E 015-02894-305 ZR19M3E YORK INTERNATIONAL...

  • Page 16: Control And Power Panels Control Panel And Power Panel

    FORM 150.63-RP5 (903) CONTROL PANEL COMPONENTS 203741-1 FIG. 6 – CONTROL PANEL COMPONENTS (REF. TABLE 5, PAGE 17) YORK INTERNATIONAL...
  • Page 17 5B s EPROM 031-02049-001 Fuse Holder 025-34484-000 10B s Fuse - 12amp 025-38360-000 Relay, EEV 031-02092-000 Recommended Spare Part LUG KITS TABLE Circuit YORK Lug Kit Wire Size Breakers Part Number 024-31852-000 S3H035TW 024-31837-000 S3H040TW #14AWG-#2 AWG 025-34477-000 024-31838-000 S3H050TW 024-31839-000...
  • Page 18 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS YCAL0040 Only 44512-3e FIG. 7 – POWER PANEL COMPONENTS - YCUL0016 THRU YCUL0040 SHOWN (REF. TABLE 6, PAGES 22-67) YORK INTERNATIONAL...

  • Page 19: Ycul0060

    FORM 150.63-RP5 (903) POWER PANEL COMPONENTS 44512-3f FIG. 8 – POWER PANEL COMPONENTS - YCUL0046 THRU YCUL0066 SHOWN (REF. TABLE 6, PAGES 22-67) YORK INTERNATIONAL...

  • Page 20: Ycul0076

    FORM 150.63-RP5 (903) POWER PANEL COMPONENTS 44512-3g FIG. 9 – POWER PANEL COMPONENTS - YCUL0076 THRU YCUL0090 SHOWN (REF. TABLE 6, PAGES 22-67) YORK INTERNATIONAL...
  • Page 21 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS FIG. 10 – PANEL NUMBER STICKER LOCATION (REF. TABLE 6, PAGES 22-67) YORK INTERNATIONAL...
  • Page 22 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 23 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 24 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 25 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 26 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 27 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 28 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 29 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 30 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 31 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 32 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 33 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 34 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 35 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 36 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 37 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 38 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 39 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 40 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 41 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 42 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 43 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 44 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 45 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 46 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 47 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 48 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 49 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 50 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 51 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 52 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 53 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 54 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 55 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 56 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 57 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 58 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 59 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 60 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 61 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 62 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 63 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 64 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 65 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 66 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...
  • Page 67 FORM 150.63-RP5 (903) POWER PANEL COMPONENTS (CONT’D) YORK INTERNATIONAL...

  • Page 68: Sensor Harness

    Black Shown Pressure Drain MICRO Optional System #1 Suction Black 371-37966-281 Temperature Sensor Drain 6-PIN 12 Pin Plug (025-19670-000) 9-PIN 12 Pin Plug (025-28384-000) 15 Pin Plug (025-28383-000) (025-21196-000) (025-28385-000) FIG. 12 – SENSOR HOUSING PART NUMBERS 45622-003b YORK INTERNATIONAL...
  • Page 69 System #2 White 110" Suction 375-30433-402 Black Pressure MICRO Drain System #2 White 204" Discharge 375-30432-404 Shown Black Pressure Drain Optional System #1 Suction Black 371-37966-280 Temperature Sensor Drain MICRO Optional System #2 Suction Black 371-37966-280 Temperature Sensor Drain YORK INTERNATIONAL...
  • Page 70 System #2 White 120" Suction 375-30432-402 Black Pressure MICRO Drain System #2 White 204" Discharge 375-30432-404 Black Shown Pressure Drain Optional System #1 Suction Black 371-37966-280 Temperature Sensor Drain MICRO Optional System #2 Suction Black 371-37966-280 Temperature Sensor Drain YORK INTERNATIONAL...

  • Page 71: Transducers, Pressure Cutouts And Temp Sensors

    1 per sys High Pressure Cutout Switch - YCUL0046-0090 375-00453-058 Compound, Heat Conductive (Not Shown) 013-00898-000 1 per sys Transducer, Suction Pressure (0-200psi) 025-29583-000 1 per sys Transducer, Discharge Pressure (0-400psi) 025-29139-001 1 per unit Sensor, Discharge Air Temp. (Not Shown) 025-28935-000 Recommended Spare Part YORK INTERNATIONAL...

  • Page 72: Wire Harness Connectors-Field Replacement Part Numbers

    3 Pin Wire Harness Contact Pins 025-28952-000 Rubber Collar 025-28950-000 Plug Connector 025-28948-000 2 Pin Transducer Contact Pins 025-28949-000 Rubber Collar 025-28950-000 Plug Connector 025-28951-000 2 Pin Wire Harness Contact Pins 025-28952-000 Rubber Collar 025-28950-000 Recommended Spare Part YORK INTERNATIONAL...

  • Page 73: Ycul Chiller Options - Kits

    Note: Condenser Coil Fin Material. Note: Hot Gas By-Pass Solenoid Valve Only: 025-34133-000 TABLE 12A – HOT GAS BY-PASS SOLENOID VALVE (025-34133-000) COIL REPLACEMENT MODEL NUMBERS VENDOR DESCRIPTION PART NUMBER SPORLAN 025-35151-000 ALCO COIL ONLY, SOLENOID VALVE 025-35152-000 DANFOSS 025-35169-000 YORK INTERNATIONAL...
  • Page 74 0060 Codes -103 0066 -000 33753-000 -40,-46 &-58 0076 Voltage 0080 Codes -104 28549-000 -003 0086 0090 TABLE 12B – CONTROL TRANSFORMER KIT MODEL NUMBERS VOLTAGE DESCRIPTION PART NUMBER 375-30909-008 375-30909-009 YCUL0016-YCUL0090 KIT, CONTROL TRANSFORMER 375-30909-010 375-30909-011 375-30909-012 YORK INTERNATIONAL...

  • Page 75: Enclosure Kit Options

    0076 (Bottom) 475-31809-000 475-31807-000 475-31809-000 0080 (Top) 475-31808-000 475-31806-000 475-31806-000 475-31806-000 0080 (Bottom) 475-31809-000 475-31807-000 475-31809-000 0086 (Top) 475-31808-000 475-31806-000 475-31806-000 475-31806-000 0086 (Bottom) 475-31809-000 475-31807-000 475-31809-000 0090 (Top) 475-31808-000 475-31806-000 475-31806-000 475-31806-000 0090 (Bottom) 475-31809-000 475-31807-000 475-31809-000 YORK INTERNATIONAL...
  • Page 76 FORM 150.63-RP5 (903) ENCLOSURE KIT OPTIONS (CONT’D) 31869-1b FIG. 16 – WIRE ENCLOSURE (TOP SECTIONS) - YCUL0016 AND YCUL0026 SHOWN TABLE 14 – WIRE ENCLOSURE (Top Sections) YCUL0046, 0050, WIRE ENCLOSURE YCUL0016 & YCUL0030, 0036 YCUL0076, 0080 0056, 0060 (TOP SECTIONS) YCUL0026 &...
  • Page 77 TABLE 15 – WIRE ENCLOSURE (Bottom Sections) YCUL0046, 0050, WIRE ENCLOSURE YCUL0016 & YCUL0030, 0036 YCUL0076, 0080 0056, 0060 (BOTTOM SECTIONS) YCUL0026 & YCUL0040 0086 & YCUL0090 & YCUL0066 ITEM DESCRIPTION 475-31870-000 QTY 475-31835-000 QTY 475-31298-000 QTY 475-31809-000 QTY Grille...
  • Page 78 TABLE 16 – LOUVERED ENCLOSURE (Top Sections) YCUL0046, 0050, LOUVERED ENCLOSURE YCUL0016 & YCUL0030, 0036 YCUL0076, 0080 0056, 0060 (TOP SECTIONS) YCUL0026 & YCUL0040 0086 & YCUL0090 & YCUL0066 ITEM DESCRIPTION 475-31867-000 QTY 475-31832-000 QTY 475-30996-000 QTY 475-31806-000 QTY Panel, Side...
  • Page 79 TABLE 17 – LOUVERED ENCLOSURE (Bottom Sections) YCUL0046, 0050, LOUVERED ENCLOSURE YCUL0016 & YCUL0030, 0036 YCUL0076, 0080 0056, 0060 (BOTTOM SECTIONS) YCUL0026 & YCUL0040 0086 & YCUL0090 & YCUL0066 ITEM DESCRIPTION 475-31868-000 QTY 475-31833-000 QTY 475-31299-000 QTY 475-31807-000 QTY Panel, Side...

  • Page 80: Remote Control Center

    SPACER, NYLON 1/4 OD X 7/16 LONG 021-17575-000 TRANSFORMER 025-29917-002 CABLE TIE 025-25155-000 EPROM 031-02016-003 CABLE FITTING 025-05701-000 INSULATOR, RECIPAK ROOFTOP 071-01730-000 MODULE, LAN TRANSIENT PROTECTION (LTP) 031-01586-000 INSTALLATION INSTRUCTIONS 071-01289-002 NUT, LOCKING, HEYCO - 3232 025-31732-000 OPERATOR'S MANUAL 150.62-NM1 YORK INTERNATIONAL...

  • Page 81: Remote Current/Temperature Reset Parts Breakdown

    TABLE 19a – REMOTE RESET WIRING ITEM PART DESCRIPTION NUMBER NUMBER CONTROL, SOC AWG WIRE SIZE 20 025-19674-000 TERMINAL PUSH ON STRAIGHT 025-06642-000 TUBING HEAT SHRINKABLE 1/8 ID 025-29632-000 HGS CONNECTOR ELECTRICAL PLUG 025-32564-000* CONNECTOR EDGE, 15 POSITION, 0.125 025-29631-000 YORK INTERNATIONAL...

  • Page 82: Recommended Spare Parts

    FORM 150.63-RP5 (903) RECOMMENDED SPARE PARTS York Model YCUL Style C Air Cooled Liquid Chillers Suggested Spare Parts List for Critical Duty Applications TABLE 20 – RECOMMENDED SPARE PARTS - YCUL0096-YCUL0140 CHILLERS PAGE REF. & MODEL NUMBER PART DESCRIPTION ITEM NUMBER...
  • Page 83 FORM 150.63-RP5 (903) NOTES YORK INTERNATIONAL...
  • Page 84 P.O. Box 1592, York, Pennsylvania USA 17405-1592 Tele. 800-861-1001 Subject to change without notice. Printed in USA Copyright © by York International Corporation 2002 www.york.com ALL RIGHTS RESERVED Form 150.63-RP5 (903) New Release...

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