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UDOR PN Series Use And Maintenance Manual

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USE AND MAINTENANCE MANUAL
INSTALLATION INSTRUCTIONS
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
PISTON PUMPS
Read this document carefully before carrying out any operation on the machine.
This Manual is an integral part of the product and must always be available to its users.

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  • Page 1 USE AND MAINTENANCE MANUAL INSTALLATION INSTRUCTIONS TRANSLATION OF THE ORIGINAL INSTRUCTIONS PISTON PUMPS Read this document carefully before carrying out any operation on the machine. This Manual is an integral part of the product and must always be available to its users.
  • Page 2 MACHINE TYPE PISTON PUMP PN – PK – PS – PKWT – B – BK – BCW – BWT – BS – C – CK – SERIES CX – CH – CS – NK – NKS – VX – VXX – VXS – VH – PENTA – GAMMA –...

  • Page 3: Table Of Contents

    Use and Maintenance Manual – Assembly instructions (code 080506) PISTON PUMPS TABLE OF CONTENTS GENERAL INFORMATION ................................4 Structure of the Manual ...............................4 1.1.1 Purpose and content ...............................4 1.1.2 Recipients ..................................4 1.1.3 Retention ..................................5 1.1.4 Symbols used within the Manual ............................5 Manufacturer ..................................5 Service Centres ..................................5 CE Certification and Marking - Declaration of Incorporation ....................6...

  • Page 4: General Information

    Before carrying out any operation on the Pump, the operators and qualified technicians must carefully read the instructions contained in this publication. If in any doubt about the correct interpretation of the instructions, contact UDOR S.p.A. for the necessary clarifications. 1.1.2...

  • Page 5: Retention

    Via Angelo Corradini, 2 - 42048 Rubiera (RE) ITALY Service Centres For any requirement relating to the use or maintenance of the Pump, contact UDOR S.p.A. or the nearest service centre authorised by the Manufacturer. For each request for technical assistance, indicate the data shown on the identification plate of the Pump and the type of anomaly found.

  • Page 6: Ce Certification And Marking - Declaration Of Incorporation

    CE Certification and Marking - Declaration of Incorporation The UDOR Piston Pumps referred to on the first page/header have been designed and built in accordance with the Machinery Directive 2006/42/EC and with the relevant European Community Directives and applicable at the time of placing on the market.

  • Page 7: Warranty

    The warranty period for the Udor products is 12 (twelve) months from the date of shipment. The warranty is limited to the replacement of parts or products that, at the sole discretion of Udor S.P.A., are considered defective from the time of shipment. The costs of labour and transportation remain the responsibility of the purchaser. The product must only be returned to UDOR S.P.A.

  • Page 8: General Description

    PISTON PUMPS GENERAL DESCRIPTION The UDOR horizontal Piston Pumps are designed and built to pump or transfer clean fresh or mixed water in low percentages with commonly used detergents (i.e. non-aggressive solutions) and up to a maximum temperature of 65°C*.

  • Page 9: Overall Dimensions

    The assembler/user must strictly follow and respect these instructions. The Udor Pumps have been designed and manufactured in such a way as not to present any type of risk regarding their stability, under normal conditions of use.

  • Page 10: Pressurised Fluids

    Use and Maintenance Manual – Assembly instructions (code 080595) PISTON PUMPS Pressurised fluids The Pumps covered by this Manual are made of materials suitable to withstand the envisaged operating pressures. This Manual is the property of the Manufacturer; its reproduction in any form, even partial, is prohibited. Page 10 of 30...

  • Page 11: Safety

    General warnings The UDOR Pumps have been designed to be safe in the use for which they are intended provided that they are put into operation (incorporated), used and maintained following the instructions contained in this use and maintenance Instruction Manual.

  • Page 12: Residual Risks

    The oil used for the UDOR Pumps referred to in this document is: SAE 15W/40. Any disposal must take place in accordance with the specific provisions of the laws in force.

  • Page 13: Plate

    Use and Maintenance Manual – Assembly instructions (code 080595) PISTON PUMPS Plate An exact description of the Pump, model, serial number and technical data will facilitate quick and effective responses from the assistance service (where envisaged). The identification data are shown on the Pump plate, as indicated below. It is absolutely forbidden to remove (or reposition) from the Pump any type of plate and/or labels bearing information and/or used for warning functions.

  • Page 14: Intended Use

    INTENDED USE Intended Use The UDOR Piston Pumps are intended to be used within machines or systems for the transfer of pressurised water such as: Vehicle washing, Civil and industrial washing, Road and Bin washers, Water treatment, Misting, Purging, Fire prevention.

  • Page 15: Installation And Assembly

    Pump is incorporated. Handling The packaging in which the UDOR Pumps are contained has been specially designed to prevent damage due to impacts or vibrations during transportation or handling. When unpacking, check the integrity and exact quantity of the components and if damaged or missing, contact the dealer or directly the Manufacturer to agree on the procedures to be adopted.

  • Page 16: Assembly

    Use and Maintenance Manual – Assembly instructions (code 080595) PISTON PUMPS Before starting operations, organise the work area in such a way as to allow the lifting and movement of materials safely. Unloading, loading, handling and lifting operations must be carried out by qualified, authorised persons with specific professional training.

  • Page 17: Pump Fastening

    Use and Maintenance Manual – Assembly instructions (code 080595) PISTON PUMPS Pump Fastening Assemble the Pump on a rigid surface while keeping the power take-off and support feet horizontal in order to allow correct drainage in the event of water or oil spills. Attach the Pump to the support with screws appropriate to the diameter and depth of the holes provided in the Pump body (see fig.

  • Page 18: Preliminary Checks On The Pump

    CONDITIONS). Comply with all the requirements and limits described in chapter 4 – INTENDED USE. Any other use is not permitted unless there is a written exception from the UDOR S.P.A. Technical Service. Pump Inlet and Outlet The inlet mouth of the liquid to be pumped is located at the bottom of the pump head and can also be called Intake or Supply. The outlet mouth of the pumped liquid is located at the top of the head and can also be called Discharge (see fig.

  • Page 19: Outlet Conditions (Discharge)

    The minimum number of revolutions permitted is: Maximum RPM x 0.6. The direction of rotation of the UDOR Pumps shaft can be either clockwise or anti-clockwise. The speed of rotation of the Pump shaft must never exceed the value of the rpm (RPM) indicated on the Pump Plate itself.

  • Page 20: Nozzle

    Use and Maintenance Manual – Assembly instructions (code 080595) PISTON PUMPS The choice of the control valve must be made compatibly with the maximum pressure, flow and temperature data shown on the Plate and in the conditions described in "6.3 - SUPPLY CONDITIONS". Incorrect installation of the pressure regulating valve can cause serious damage to persons and property as well as seriously damaging the Pump itself.

  • Page 21: Switch Off And Storage

    Use and Maintenance Manual – Assembly instructions (code 080595) PISTON PUMPS Switch off and storage After use or in case of storage it is advisable to wash the inside of the Pump. The operation can be performed by running the Pump for a few minutes with clean water, then disconnect the supply pipe and let the Pump run for approximately 15 seconds so that all the water contained in the Head comes out.

  • Page 22: Lubrication

    Use and Maintenance Manual – Assembly instructions (code 080595) PISTON PUMPS Check that the retaining screws of the Pump are not loose. If necessary, tighten them with the tightening torque indicated in paragraph 9.4 For heavy duty use, shorten the intervention intervals. In case of inspection or replacement of the Pump valves, pay particular attention to the type of Loctite ®...

  • Page 23: Oil And Weight

    Use and Maintenance Manual – Assembly instructions (code 080595) PISTON PUMPS Oil and weight RECOMMENDED QUANTITY OF OIL PUMP WEIGHT SERIES Lbs. Gal. Lbs. 0.26 0.57 0.29 0.08 5.3 ÷ 6.0 11.7 ÷ 13.2 PS (Stainless Steel) 0.32 0.70 0.36 0.09 14.6 0.32...

  • Page 24: Trouble-Shooting

    Abrasive substances in the liquid being used. Install the appropriate inlet filter. Frequent or early wear of Corrosive additives present in the liquid being Use clean water or contact UDOR S.P.A. Technical the gasket pack. used. Service for information. Excessive temperature of the liquid being used.

  • Page 25: Spare Parts

    Use and Maintenance Manual – Assembly instructions (code 080595) PISTON PUMPS SPARE PARTS In ordinary and/or extraordinary maintenance use only original spare parts. For information contact the Manufacturer or its assistance service. PUMP DEMOLITION Demolition of the Pump must be entrusted to expert personnel in compliance with the laws in force regarding safety at work.

  • Page 26: Declaration Of Conformity

    Use and Maintenance Manual – Assembly instructions (code 080595) PISTON PUMPS ANNEX A DECLARATION OF CONFORMITY This Manual is the property of the Manufacturer; its reproduction in any form, even partial, is prohibited. Page 26 of 30...
  • Page 27 PERSON AUTHORIZED TO COMPILE THE TECHNICAL DOCUMENTS Name: Paolo Lorenzini Address: UDOR S.p.A., Via A. Corradini, 2 - 42048 Rubiera (RE) - ITALY PERSON EMPOWERED TO DRAW THE DECLARATION C.E.O. of UDOR S.p.A. Rubiera (RE) Marco Zanasi...
  • Page 28 UDOR S.p.A. Via A. Corradini, 2 - 42048 Rubiera (RE) Italy Tel. +39 0522 628249 - Telefax +39 0522 628953 E-mail: info@udor.it - http://www.udor.it ATTACHMENT I LIST OF EQUIPMENT THAT THE DECLARATION OF INCORPORATION REFERS TO: Series Model PN/PS PNC-S; PND-S; PNE-S; PND-Z; PNC-I; PNL-T; PNL-T; PND-T MI; PSC-S;...
  • Page 29 Use and Maintenance Manual – Assembly instructions (code 080595) PISTON PUMPS ANNEX B NOZZLES TABLE This Manual is the property of the Manufacturer; its reproduction in any form, even partial, is prohibited. Page 27 of 30...
  • Page 30 Operation and Maintenance Manual - Assembly Instructions (code 080506) PISTON PUMPS NOZZLE SELECTION TABLE PRESSURE [l/min - PSI] 1015 1160 1305 1450 1595 1740 1885 2031 2176 2321 2466 2611 2756 2901 Ø FLOW RATE [l/min - GPM] 0,91 1,09 10,1 10,4 10,7...
  • Page 31 Operation and Maintenance Manual - Assembly Instructions (code 080506) PISTON PUMPS PRESSURE [l/min - PSI] 1000 1100 1250 3046 3191 3336 3481 3626 4061 4351 5076 5802 6527 7252 7977 8702 10153 11603 13053 14504 15954 18130 Ø mm FLOW RATE [l/min - GPM] 10,2 10,8 11,3...

  • Page 32: Technical Data Sheets

    Use and Maintenance Manual – Assembly instructions (code 080595) PISTON PUMPS ANNEX C TECHNICAL DATA SHEETS This Manual is the property of the Manufacturer; its reproduction in any form, even partial, is prohibited. Page 28 of 30...
  • Page 33 Operation and Maintenance Manual - Assembly Instructions (code 080595) PISTON PUMPS S – Albero MASCHIO Ø24 mm DESTRO S – Albero MASCHIO Ø24 mm DESTRO S – MALE Shaft Ø24 mm RIGHT S – MALE Shaft Ø24 mm RIGHT 273100 – 959800 – 959900 – 950600 – 950200 – 950700 - 949700 - 951400 –...
  • Page 34 Operation and Maintenance Manual - Assembly Instructions (code 080595) PISTON PUMPS T – Albero CAVO 3/4” DESTRO T MI – Albero CAVO 3/4” DESTRO T – HOLLOW Shaft 3/4” RIGHT T MI – HOLLOW Shaft 3/4” RIGHT 953900 – 955500 956700 S –...
  • Page 35 Operation and Maintenance Manual - Assembly Instructions (code 080595) PISTON PUMPS Z MI – Albero CAVO 5/8” DESTRO S – Albero MASCHIO Ø24 mm DESTRO Z MI – HOLLOW Shaft 5/8” RIGHT S – MALE Shaft Ø24 mm RIGHT 905200 – 908000 – 905700 – 906100 – 907900 – 905000 – 427700 – 271400 905300 –...
  • Page 36 Operation and Maintenance Manual - Assembly Instructions (code 080595) PISTON PUMPS S – Albero MASCHIO Ø24 mm DESTRO W – Albero CAVO 1” DESTRO S – MALE Shaft Ø24 mm RIGHT W – HOLLOW Shaft 1” RIGHT 905500 – 906000 – 905900 – 906200 – 906400 – 425200 – 909800 907000 –...
  • Page 37 Operation and Maintenance Manual - Assembly Instructions (code 080595) PISTON PUMPS S – Albero MASCHIO Ø24 mm DESTRO S – Albero MASCHIO Ø24 mm DESTRO S – MALE Shaft Ø24 mm RIGHT S – MALE Shaft Ø24 mm RIGHT 902900 – 903400 297400 –...
  • Page 38 Operation and Maintenance Manual - Assembly Instructions (code 080595) PISTON PUMPS S – Albero MASCHIO Ø24 mm DESTRO S – Albero MASCHIO Ø24 mm DESTRO CK-S S – MALE Shaft Ø24 mm RIGHT S – MALE Shaft Ø24 mm RIGHT 292700 293000 –...
  • Page 39 Operation and Maintenance Manual - Assembly Instructions (code 080595) PISTON PUMPS R – Albero MASCHIO Ø30 mm DESTRO R – Albero MASCHIO Ø30 mm DESTRO R – MALE Shaft Ø30 mm RIGHT R – MALE Shaft Ø30 mm RIGHT 878000 – 878200 – 877900 – 878500 – 878400 – 875900 – 876000 – 878800 –...
  • Page 40 Operation and Maintenance Manual - Assembly Instructions (code 080595) PISTON PUMPS R – Albero MASCHIO Ø30 mm DESTRO R – Albero MASCHIO Ø30 mm DESTRO NK 500 NH 500 R – MALE Shaft Ø30 mm RIGHT R – MALE Shaft Ø30 mm RIGHT 879200 –...
  • Page 41 Operation and Maintenance Manual - Assembly Instructions (code 080595) PISTON PUMPS GAMMA-IL GAMMA-IL TS 1C (Ø35 – 1” 3/8 Scanalato) TS 1C (Ø35 – 1” 3/8 Scanalato) TS 1C (Ø35 – 1” 3/8 Splined) TS 1C (Ø35 – 1” 3/8 Splined) 832100 –...
  • Page 42 Operation and Maintenance Manual - Assembly Instructions (code 080595) PISTON PUMPS R MI – Albero 14T 12/24 DP – SAE C - DESTRA TS 1C – Ø35 – 1”3/8 SCANALATO R MI – Shaft 14T 12/24 DP – SAE C - RIGHT TS 1C –...
  • Page 43 Operation and Maintenance Manual - Assembly Instructions (code 080595) PISTON PUMPS Z – Albero CAVO 5/8” DESTRO S – Albero MASCHIO Ø24 mm DESTRO Z - HOLLOW Shaft 5/8” RIGHT S – MALE Shaft Ø24 mm RIGHT 700010 – 700011 – 700012 – 700013 - 700014 730004 –...
  • Page 44 Operation and Maintenance Manual - Assembly Instructions (code 080595) PISTON PUMPS S – Albero MASCHIO Ø24 mm DESTRO S – Albero MASCHIO Ø24 mm DESTRO PKWT S – MALE Shaft Ø24 mm RIGHT S – MALE Shaft Ø24 mm RIGHT 426900 –...
  • Page 45 Use and Maintenance Manual – Assembly instructions (code 080595) PISTON PUMPS ANNEX D ENGINE COUPLING SYSTEMS This Manual is the property of the Manufacturer; its reproduction in any form, even partial, is prohibited. Page 29 of 30...
  • Page 46 Operation and Maintenance Manual - Assembly Instructions (code 080506) PISTON PUMPS COUPLINGS AVAILABLE FOR ELECTRIC MOTORS MOTORE ELETTRICO B3/B14 Gr.90 MOTORE ELETTRICO B3/B14 Gr.100/112 ELECTRIC MOTOR B3/B14 Gr.90 ELECTRIC MOTOR B3/B14 Gr.100/112 Pompe serie PN-PS Pompe serie C-CS-CWT-CK-CX-CH Pump series PN-PS Pump series C-CS-CWT-CK-CX-CH MOTORE ELETTRICO B3/B14 Gr.100/112 MOTORE ELETTRICO B3/B14 Gr.100/112...
  • Page 47 Operation and Maintenance Manual - Assembly Instructions (code 080506) PISTON PUMPS MOTORE ELETTRICO NEMA 182T/184T MOTORE ELETTRICO B3/B14 Gr.132 BC05 BC10 ELECTRIC MOTOR NEMA 182T/184T ELECTRIC MOTOR B3/B14 Gr.132 Pompe serie B-BS-BWT-BK-C-CS-CWT-CK-CX-CH Pompe serie B-BS-BWT-BK-C-CS-CWT-CK Pump series B-BS-BWT-BK-C-CS-CWT-CK-CX-CH Pump series B-BS-BWT-BK-C-CS-CWT-CK MOTORE ELETTRICO B3/B5 Gr.160 MOTORE ELETTRICO B3/B5 Gr.160 NK01...
  • Page 48 Operation and Maintenance Manual - Assembly Instructions (code 080506) PISTON PUMPS MOTORE ELETTRICO B3/B5 Gr.180 MOTORE ELETTRICO B3/B5 Gr.200 VX01 VX02 ELECTRIC MOTOR B3/B5 Gr.180 ELECTRIC MOTOR B3/B5 Gr.200 Pompe serie PENTA-VX-VY Pompe serie B-BS-BWT-BK-C-CS-CWT-CK-CX-CH Pump series PENTA-VX-VY Pump series B-BS-BWT-BK-C-CS-CWT-CK-CX-CH This Manual is the property of the Manufacturer;...
  • Page 49 Operation and Maintenance Manual - Assembly Instructions (code 080506) PISTON PUMPS COUPLINGS AVAILABLE FOR HYDRAULIC MOTORS MOTORE IDRAULICO SAE “A” Gr. 2 MOTORE IDRAULICO SAE ”B” Gr.3 CI04 CI03 HYDRAULIC MOTOR SAE “A” Gr. 2 HYDRAULIC MOTOR SAE “B“ Gr.3 Pompe serie B-BK-C-CS-CWT-CK-CX-CH Pompe serie C-CS-CWT-CK-CX-CH Pump series B-BK-C-CS-CWT-CK-CX-CH...
  • Page 50 Operation and Maintenance Manual - Assembly Instructions (code 080506) PISTON PUMPS MOTORE IDRAULICO ORBITALE SAE “A MOTORE IDRAULICO A PISTONI GMI03 PTI01 HYDRAULIC ORBITAL MOTOR SAE “A” HYDRAULIC PISTON MOTOR Pompe serie GAMMA125/155-GAMMA162/202/242 Pompe serie PENTA Pompe serie GAMMA125/155-GAMMA162/202/242 Pump series PENTA MOTORE IDRAULICO SAE J744-C MOTORE IDRAULICO SAE J744-C VXI01...

  • Page 51: Tightening Torques

    Use and Maintenance Manual – Assembly instructions (code 080595) PISTON PUMPS ANNEX E TIGHTENING TORQUES This Manual is the property of the Manufacturer; its reproduction in any form, even partial, is prohibited. Page 30 of 30...
  • Page 52 Operation and Maintenance Manual - Assembly Instructions (code 080506) PISTON PUMPS TIGHTENING TORQUES ITEM DESCRIPTION NOTE Head Screws Valve Caps ® Loctite Inlet Cap - Threadlocker Medium Color: Light Blue Outlet plug Flange Bearing Screws ® Loctite Rear Cover Screws - Forte Threadlocker Color: Green Connecting rod screws...
  • Page 53 Operation and Maintenance Manual - Assembly Instructions (code 080506) PISTON PUMPS PK – PKWT B – BK – BCW – BWT ITEM ® ® ® N•m lbf•ft Loctite N•m lbf•ft Loctite N•m lbf•ft Loctite M22x1.5 M22x1.5 M22x1.5 G3/8 G1/2 G1/2 G3/8 G3/8 G3/8...
  • Page 54 Operation and Maintenance Manual - Assembly Instructions (code 080506) PISTON PUMPS NK (1) NK (2) NK (3) ITEM ® ® ® N•m lbf•ft Loctite N•m lbf•ft Loctite N•m lbf•ft Loctite M30x1.5 M36x1.5 M36x1.5 G1 1/4 G1 1/4 G1/2 G3/4 G3/8 G3/8 G3/8 (1) = NK-B 25/350 - NK-B 32/350 - NK-B 37/300 - NK-B 42/250 - NK-B 50/250 - NK-C 35/350 - NK-C 47/350 - NK-C 55/300 - NK-C 60/250 - NK-C 70/250 - NK-D 11.0/51 - NK-D 15.0/44...
  • Page 55 Operation and Maintenance Manual - Assembly Instructions (code 080506) PISTON PUMPS ITEM ® ® ® N•m lbf•ft Loctite N•m lbf•ft Loctite N•m lbf•ft Loctite M22x1.5 M22x1.5 M27x1.5 G1/2 G1/2 G3/4 G3/8 G3/8 G3/8 G1/4 G1/4 G3/8 NKS (1) NKS (2) ITEM N•m Loctite...

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