Danfoss VACON 134U3015 Operating Manual

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ENGINEERING TOMORROW

Operating Guide

VLT

Midi Drive FC 280

vlt-drives.danfoss.com

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Summary of Contents for Danfoss VACON 134U3015

Page 1 ENGINEERING TOMORROW Operating Guide ® Midi Drive FC 280 vlt-drives.danfoss.com...
Page 5 4.8.5 USB Data Communication 4.9 Installation Checklist 5 Commissioning 5.1 Safety Instructions 5.2 Applying Power 5.3 Local Control Panel Operation 5.3.1 Numeric Local Control Panel (NLCP) 5.3.2 The Right-key Function on NLCP MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 6 6.3.4 Test for STO Applications in Manual Restart Mode 6.3.5 Test for STO Applications in Automatic Restart Mode 6.4 Maintenance and Service for STO 6.5 STO Technical Data 7 Application Examples 7.1 Introduction 7.2 Application Examples Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 7 9.6 Control Input/Output and Control Data 9.7 Connection Tightening Torques 9.8 Fuses and Circuit Breakers 9.9 Enclosure Sizes, Power Ratings, and Dimensions 10 Appendix 10.1 Symbols, Abbreviations, and Conventions 10.2 Parameter Menu Structure Index MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 8 Table 1.1 shows the document version and the corresponding software version. Edition Remarks Software version Software update and memory MG07A5 module support. Table 1.1 Document and Software Version Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 9 Stores the DC power. • Provides ride-through Capacitor bank protection for short power losses. • Converts the DC into a controlled PWM AC waveform Inverter for a controlled variable output to the motor. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 10 EN ISO 13849-1:2015, Category 3 PL d 1.6 Disposal Do not dispose of equipment containing electrical components together with domestic waste. Collect it separately in accordance with local and currently valid legislation. Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 11 • discharged. Before performing any service or repair work, use an appropriate voltage measuring device to make sure that there is no remaining voltage on the frequency converter. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 12 An internal failure in the frequency converter can result in serious injury when the frequency converter is not properly closed. • Ensure that all safety covers are in place and securely fastened before applying power. Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 13 Do not remove the nameplate from the frequency converter (loss of warranty). For more information of the type code, refer to the ® chapter Type Code in the VLT Midi Drive FC 280 Design Guide. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 14 Mounting ® To adapt the mounting holes of VLT Midi Drive FC 280, contact the local Danfoss supplier to order a separate backplate. To mount the frequency converter: Ensure that the mounting location is strong enough to support the unit weight. The frequency converter allows side-by-side instal- lation.
Page 15 IP21 conversion kit. PROFINET, Ethernet, and POWERLINK connectors and cables. 3.3.2 Horizontal Mounting Illustration 3.3 Right Way of Horizontal Mounting (Left Side Downwards) MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 16 Mechanical springs Ethernet/IP cables between the spring- Metal clamps loaded metal clamps to establish Screws mechanical fixation between the cables and the clamps. Illustration 3.5 Fasten the Horizontal Decoupling Plate with Screws Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 17 All wiring must comply with local and national regulations regarding cross-section and ambient temperature requirements. • Power connection wire recommendation: Minimum 75 °C (167 °F) rated copper wire. See chapter 9.5 Cable Specifications for recommended wire sizes and types. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 18 Risk of burst transient when the ground potential between the frequency converter and the control system is different. Install equalizing cables between the system components. Recommended cable cross-section: 16 mm (6 AWG). Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 19 4) Refer to chapter 6 Safe Torque Off (STO) for the correct STO wiring. 5) The S2 (single-phase 200–240 V) frequency converter does not support load sharing application. 6) The maximum voltage is 17 V for terminal 27 as analog output. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 20 Mains supply Brake resistor Bare (unpainted) surface Metal box Star washers Connection to motor Brake cable (shielded) Motor Motor cable (shielded) EMC cable gland Illustration 4.3 Typical Electrical Connection Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 21 The mains, motor, and grounding connection for single- phase and 3-phase frequency converters are shown in Illustration 4.6, Illustration 4.7, and Illustration 4.8 respec- tively. Actual configurations vary with unit types and optional equipment. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 22 Illustration 4.6 Mains, Motor, and Grounding Connection for Illustration 4.8 Mains, Motor, and Grounding Connection for 3- Single-phase Units phase Units (K4, K5) Illustration 4.7 Mains, Motor, and Grounding Connection for 3- phase Units (K1, K2, K3) Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 23 Digital Input encoder. Terminal 33 can be used for Parameter 5-15 Illustration 4.9 Control Terminal Locations [0] No pulse input. Terminal 33 operation Digital Input Functional safety 37, 38 – inputs. Analog inputs/outputs MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 24 24 V DC external interlock command. • When no interlock device is used, wire a jumper between control terminal 12 (recommended) or 13 to terminal 27. The jumper provides an internal 24 V signal on terminal 27. Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 25 Brake Status Released 1) DC injection current during “Active Brake Delay” after MAV reduced to “0” . Only support in some products. Note: Only support in some products. Illustration 4.11 Mechanical Brake MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 26 Functions can be programmed remotely using the protocol software and RS485 connection, or in parameter group 8-** Communications and Options. Selecting a specific communication protocol changes various default parameter settings to match the specifi- Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 27 POTENTIAL HAZARD IN THE EVENT OF INTERNAL FAILURE Risk of personal injury if the frequency converter is not properly closed. • Before applying power, ensure that all safety covers are in place and securely fastened. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 28 Confirm that the supply voltage matches the A. Numeric display. voltage of the frequency converter and the B. Menu key. motor. C. Navigation keys and indicator lights (LEDs). D. Operation keys and indicator lights (LEDs). Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 29 INDEX Illustration 5.2 Display Information Table 5.4 Legend to Illustration 5.1, Section D B. Menu key To select between Status, Quick Menu, or Main Menu, press [Menu]. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 30 When in Main Menu, press [►] to move to the first parameter in the next parameter group (for example, move from parameter 0-03 Regional Settings [0] International to parameter 1-00 Configuration Mode [0] Open loop). Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 32 The actions in the illustrations are described in Table 5.5, Table 5.6, and Table 5.7. Setup 1 Setup 1 Setup 1 Illustration 5.5 Main Menu Interactions - Continuous Parameters Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 33 (return to screen 2). ▲ ▼ ]: Select a parameter within the group. [Back]: Remove the value and show the parameter group. ▲ ▼ ]: Select a group. Table 5.6 Changing Values in Enumerated Parameters MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 34 [1610] Power [kW] D. Operation keys and reset 0-23 [1613] Frequency Operation keys are at the bottom of the LCP. 0-24 [1502] kWh Counter Table 5.8 Legend to Illustration 5.8, Display Area Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 35 [OK] to select a parameter group. ▲ ▼ Press [ ] to browse through the parameters, press [OK] to select a parameter. ▲ ▼ Press [ ] to change the value of a parameter setting. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 36 Motor Data, and 1-4* Adv. Motor Data II are active. • Find the information on the motor nameplate and in the Parameter 15-03 Power Up's. motor datasheet. • Parameter 15-04 Over Temp's. Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 37 Increase the factory setting of these parameters for Adaption (AMA). applications with high inertia. • If warnings or alarms occur, see chapter 8.4 List of Warnings and Alarms. • For best results, run this procedure on a cold motor. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 38 [0] Normal (default clockwise): Verify that the motor turns clockwise. Verify that the LCP direction arrow is clockwise. When parameter 1-06 Clockwise Direction is set to [1] Inverse (counterclockwise): Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 39 Wait until the synchronization is complete, refer Select correct options for parameter 31-40 Memory Module to chapter 5.9.7 Transfer Performance and Function before configuring with the memory module. Indications to check the transfer indications on the frequency converter. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 40 5.9.7 Transfer Performance and frequency converter. Indications to check the transfer indications on Power up the new frequency converter. the frequency converter. Any change to parameter settings is automatically synchronized to the memory module. Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 41 ® PROFIBUS converter function in the firmware. VLT Memory Module MCM 103 contains a PBconver.MME file, which is combined with the individual memory module MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 42 The PROFIBUS converter still works. When the time counter in parameter 31-48 Time Limit Remaining Time reaches 0, the frequency converter reports a trip lock alarm at the next start-up command. Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 43 80 ms. To terminate STO, the 2 signals must both be at high level for at least 20 ms. Refer to chapter 9.6 Control Input/Output and Control Data for the voltage levels and input current of STO terminals. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 44 (24 V), 37, and 38. Cutting or breaking the jumper is not sufficient to avoid short-circuiting. See the jumper in Illustration 6.3. Safety device Illustration 6.4 STO Wiring in 1 Cabinet, the Frequency Converter Provides the Supply Voltage Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 45 Follow the instructions in Table 6.2 to deactivate the STO STO Applications in Automatic Restart Mode if STO function and resume normal operation based on the is set to automatic restart mode. restart mode of the STO function. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 46 Torque Off W68 is logged in bit 30 of parameter 16-92 Warning Word. Code. Reapply 24 V DC to terminals 37 and 38. Reapply 24 V supply to terminal 37, and verify that resetting the alarm is successful. Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 47 1) Reaction time is the amount of time from an input signal condition triggers the STO until the torque is off on the motor. 2) For proof test procedure, refer to chapter 6.4 Maintenance and Service for STO. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 48 [0] Current erminal 54 mode Digital Input to [0] No A OUT * = Default value operation. 4 - 20mA Notes/comments: Table 7.1 AMA with T27 Connected Table 7.3 Analog Speed Reference (Current) Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 49 * = Default value A IN Preset ref. 3 100% Notes/comments: * = Default value A OUT Notes/comments: Table 7.6 Start/Stop with Reversing and 4 Preset Speeds Table 7.5 Speed Up/Speed Down MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 50 1-90 Motor Thermal continues, and the warning Protection to [1] Thermistor disappears. Relay 1 persists A OUT until [Off/Reset] is pressed. warning. Table 7.9 Using SLC to Set a Relay Table 7.8 Motor Thermistor Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 51 Reset the drive in any of 4 ways: • Press [Reset]/[Off/Reset]. • Digital reset input command. • Serial communication reset input command. • Auto reset. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 53 Contact the local Danfoss supplier. Check the load connected to terminal 27 or remove Overload T27 – – short-circuit connection. Gate drive voltage fault – – 24 V supply low 24 V DC may be overloaded. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 54 24 V DC supply, and that the discrepancy between the signals at the 2 terminals is less than 12 ms. If the fault still occurs, contact the local Danfoss supplier. Parameters can only be changed when the motor is Not while running –...
Page 55 Table 8.1 Warnings and Alarms Code List 1) Mains distortions may cause these faults. Installing a Danfoss line filter may rectify this problem. 2) This alarm cannot be reset via parameter 14-20 Reset Mode automatically. For diagnosis, read out the alarm words, warning words, and extended status words.
Page 56 Safe Torque Safe Torque Reserved Reserved Reserved Reserved Reserved 800000 21474836 Mech. brake Reserved Reserved Reserved Reserved Database busy Reserved Table 8.2 Description of Alarm Word, Warning Word, and Extended Status Word Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 57 Possible incorrect settings in the Motor does not Check brake parameters. Check ramp Check parameter groups 2-0* DC brake brake parameters. Possible too short brake time settings. and 3-0* Reference limits. ramp-down times. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 58 Turn off overmodulation in is making noise or motor/fan system been reduced to an acceptable limit. parameter 14-03 Overmodulation. vibrations at certain Increase resonance damping in frequencies) parameter 1-64 Resonance Dampening. Table 8.3 Troubleshooting Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 59 Weight, enclosure protection rating IP21 [kg 4.0 (8.8) 4.0 (8.8) 4.0 (8.8) 4.0 (8.8) 4.0 (8.8) 4.0 (8.8) 5.5 (12.1) (lb)] 96.0 96.6 96.8 97.2 97.0 97.5 98.0 Efficiency [%] Table 9.1 Mains Supply 3x380–480 V AC MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 60 Weight enclosure protection rating IP21 [kg 4.0 (8.8) 4.0 (8.8) 4.0 (8.8) 4.0 (8.8) 4.0 (8.8) 5.5 (12.1) 6.5 (14.3) (lb)] Efficiency [%] 96.4 96.6 96.3 96.6 96.5 96.7 96.7 Table 9.3 Mains Supply 3x200–240 V AC Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 61 (though typically only 4 W extra for a fully loaded control card or fieldbus). For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. 2) Measured using 50 m (164 ft) shielded motor cables at rated load and rated frequency. For energy efficiency class, see chapter 9.4 Ambient Conditions.
Page 62 Cable lengths and cross-sections Maximum motor cable length, shielded 50 m (164 ft) Maximum motor cable length, unshielded 75 m (246 ft) Maximum cross-section of control terminals, flexible/rigid wire 2.5 mm /14 AWG Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 63 100 Hz The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. 1) Terminal 53 supports only voltage mode and can also be used as digital input. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 64 DC bus RS485 Illustration 9.1 Galvanic Isolation NOTICE HIGH ALTITUDE For installation at altitudes above 2000 m (6562 ft), contact Danfoss hotline regarding PELV. Pulse inputs Programmable pulse inputs Terminal number pulse 29, 33 Maximum frequency at terminal 29, 33...
Page 65 Speed control range (open loop) 1:100 of synchronous speed ±0.5% of nominal speed Speed accuracy (open loop) ±0.1% of nominal speed Speed accuracy (closed loop) All control characteristics are based on a 4-pole asynchronous motor. MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 66 (first fault). damage to the frequency converter. Branch circuit protection Danfoss recommends using the fuses and circuit breakers Protect all branch circuits in an installation (including in Table 9.6 and Table 9.7 to ensure compliance with UL switch gear and machines) against short circuit and 508C or IEC 61800-5-1.
Page 67 PKZM0-20 gG-25 3.7 (5.0) PKZM0-25 0.37 (0.5) gG-10 0.55 (0.75) 0.75 (1.0) PKZM0-16 Single-phase 200–240 V gG-20 1.1 (1.5) 1.5 (2.0) 2.2 (3.0) gG-25 PKZM0-20 Table 9.6 Non-UL Fuse and Circuit Breaker MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 68 A2K-15R R-15 200–240 V 1.1–1.5 KTN- JKS-20 JJN-20 FNQ-R-20 KTK-R-20 LP-CC-20 KLNR-20 ATM-R20 A2K-20R (1.5–2.0) R-20 KTN- 2.2 (3.0) JKS-25 JJN-25 – – – KLNR-25 ATM-R25 A2K-25R R-25 Table 9.7 UL fuse Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 69 11 (0.43) 12.4 (0.49) 12.6 (0.5) (in)] 4.5 (0.18) 5.5 (0.22) 6.8 (0.27) 7 (0.28) (0.22) 7.3 (0.29) 8.1 (0.32) 11 (0.43) 11.2 (0.44) (0.36) Table 9.8 Enclosure Sizes, Power Ratings, and Dimensions MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 70 ® Specifications Midi Drive FC 280 Illustration 9.2 Standard with Decoupling Plate Illustration 9.3 Standard with Bottom Cable Entry Cover (w/o Top Cover) Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 72 For illustrations, all dimensions are in [mm (in)]. • An asterisk (*) indicates the default setting of a parameter. • Numbered lists indicate procedures. • Bullet lists indicate other information. • Italicized text indicates: Cross-reference. Link. Parameter name. Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 83 Inputs Analog input..................59 DC current....................5 Digital input..................59 Pulse input..................60 Default setting..................32 Installation....................23 Derating....................58 Installation environment..............10 Digital input.................... 20 Intended use..................... 4 Discharge time..................7 MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 84 Manual restart................41, 42 Output current..................60 Technical data................... 43 Output power wiring................23 Storage..................... 10 Outputs Supply voltage................24, 60 Analog output................... 60 Digital output..................60 Symbol...................... 68 Overcurrent protection..............13 System feedback..................4 Danfoss A/S © 08/2018 All rights reserved. MG07A502...
Page 85 Control terminal................ 30, 51 Output terminal................24 Thermal protection................6 Thermistor....................46 Torque characteristic..................58 Transient protection................5 Unintended start................7, 47 Vibration....................10 Voltage level................... 59 Warning and alarm list................ 51 Wire size....................13 MG07A502 Danfoss A/S © 08/2018 All rights reserved.
Page 86 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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